REPAIR PARTS GCH95 95% Counterflow Hybrid Furnace GCH950453BXAA GCH950453BXAB GCH950453BXAD GCH950703BXAA GCH950703BXAB GCH950703BXAD GCH950704CXAA GCH950704CXAB GCH950704CXAD GCH950904CXAA GCH950904CXAB GCH950904CXAC GCH950904CXAE GCH950905DXAA GCH950905DXAB GCH950905DXAD www.amana-hac.com This manual is to be used by qualified technicians only. This manual replaces RP-597C. 2009-2010, 2013-2014 Goodman Manufacturing Company, L.P. San Felipe St., Suite 500 Houston, TX 77056 www.goodmanmfg.com www.amana-hac.com January 2014
Important Information Index Functional s List Illustration and s...... 3 4-11 Views shown are for parts illustrations only, not servicing procedures 1-29-2014: Corrections made to the manifold part numbers. Text Codes: AR - As Required NA - Not Available - Not Shown 00000000 - See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Goodman Manufacturing Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Goodman Manufacturing Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Goodman Manufacturing Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Goodman Manufacturing Company, L.P. 7401 Security Way Houston, Texas 77040 877-254-4729-Telephone 713-863-2382-Facsimile www.amana-hac.com For assistance outside the U.S.A. contact: International Division Goodman Company, Manufacturing L.P. Company, L.P. 7401 Security Way Houston, Texas 77040 713-861-2500-Telephone 713-863-2382-Facsimile 2 www.goodmanmfg.com www.amana-hac.com
Functional s 107302 BECKETT BURNER (QTY A/R) 0F00022 BLOWER MOTOR 1/2 HP, 4 SP, 6 PL (M7, M8, M9, M10, M11) 0F00020 BLOWER MOTOR 1/3 HP, 4 SP, 6 PL (M1, M2, M3, M4, M5, M6) 10759415 BLOWER MOTOR 3/4 HP, 4 SP, 8 PL (M12, M13, M14, M15, M16) D6723311 BLOWER WHEEL (M14, M15, M16) B1368047A BLOWER WHEEL 10 X 10 (M7, M8, M9, M10, M11, M12, M13) B1368058 BLOWER WHEEL 10 X 8 (M1, M2, M3, M4, M5, M6) CAP125000370VA CAPACITOR 12.5/370V (M1, M2, M3, M4, M5, M6) CAP150000370VA CAPACITOR 15/370V (M14, M15, M16) CAP150000370VA CAPACITOR 15/370V [BLOWER] (M12, M13) CAP200000370VA CAPACITOR 20/370V (M7, M8, M9, M10, M11) 0130F00010 FLAME SEOR 01F00000P GAS VALVE - WHITE-RODGERS 2-STAGE (M1, M4, M7, M10, M14) 01M00028 GAS VALVE,(HW)VR92 (M2, M3, M5, M6, M8, M9, M11, M12, M13, M15, M16) 0257F00188 HEAT EXCHANGER ASSY 2B (M1, M2, M3) 0257F001 HEAT EXCHANGER ASSY 3B (M4, M5, M6) 0257F00194 HEAT EXCHANGER ASSY 3B (M7, M8, M9) 0257F00182 HEAT EXCHANGER ASSY 4B (M10, M11, M12, M13) 0257F00185 HEAT EXCHANGER ASSY 4B (M14, M15, M16) PCBBF122 IGNITION BOARD, HSI INTEGRATED 2-STG 101237 MANUAL RESET LIMIT (M1, M2, M3, M4, M5, M6, M7, M8, M9, M14, M15, M16) 10123534 MANUAL RESET LIMIT 220ºF (M10, M11, M12, M13) 0130F00070 PRESSURE SWITCH 0130F00068 PRESSURE SWITCH, GRAY (M4, M5, M6, M10, M11, M12, M13) 0130F00069 PRESSURE SWITCH, OLIVE (M1, M2, M3, M7, M8, M9, M14, M15, M16) 20162903 PRIMARY LIMIT - BLUE (M10, M11, M12, M13, M14, M15, M16) 0130F00038 PRIMARY LIMIT - LT BLUE 120º (QTY 2) 20162904 PRIMARY LIMIT-TEMPERATURE CONTROL (M1, M2, M3, M4, M5, M6, M7, M8, M9) B1141605 TRAFORMER 120V TO 24V, 40 VA Expanded Model Nomenclature M1 - GCH950453BXAA M2 - GCH950453BXAB M3 - GCH950453BXAD M4 - GCH950703BXAA M5 - GCH950703BXAB M6 - GCH950703BXAD M7 - GCH950704CXAA M8 - GCH950704CXAB M9 - GCH950704CXAD M10 - GCH950904CXAA M11 - GCH950904CXAB M12 - GCH950904CXAC M13 - GCH950904CXAE M14 - GCH950905DXAA M15 - GCH950905DXAB M16 - GCH950905DXAD SPECIAL PARTS 0F00000P GOODMAN NAMEPLATE www.goodmanmfg.com www.amana-hac.com 3
Cabinet 4 www.goodmanmfg.com www.amana-hac.com
Cabinet Image 1: 21 81 111 121 1 1 1 201 201 201 281 311 311 311 371 4 4 501 1 601 621 741 Image 2: 12 22 32 42 62 72 82 112 142 152 162 172 0F00000P 20201902 20179308 20179311 20179311 20179312 20179313 0121F00072DG 0121F00073DG 0121F00074DG 0121F00069DG 0121F00070DG 0121F00071DG B1392139 22320001 22320002 22320003 22309502 M0501301 M0570808 M0570806 M0570807 A46701 M0310345 B1392104 10254303 0163M00049 M0119207 M0570807 20201901 20201802 20171701 20214203 M0119205 B2810816 B2810814 M0119206 101958 GOODMAN NAMEPLATE DRAIN HOSE GASKET (QTY 2) GASKET (QTY 2) GASKET (M1, M2, M3, M4, M5, M6) GASKET (M7, M8, M9, M10, M11, M12, M13) GASKET (M14, M15, M16) ACCESS DOOR (M1, M2, M3, M4, M5, M6) ACCESS DOOR (M7, M8, M9, M10, M11, M12, M13) ACCESS DOOR (M14, M15, M16) BLOWER DOOR (M1, M2, M3, M4, M5, M6) BLOWER DOOR (M7, M8, M9, M10, M11, M12, M13) BLOWER DOOR (M14, M15, M16) VIEW PORT BUSHING-BLOWER DOOR (QTY 2) DECK GASKET (M1, M2, M3, M4, M5, M6) DECK GASKET (M7, M8, M9, M10, M11, M12, M13) DECK GASKET (M14, M15, M16) FLUE PIPE (QTY 2) PIPE GROMMET BUTTON PLUG (QTY 4) BUTTON PLUG BUTTON PLUG (QTY 2) GROMMET (QTY 2) BUTTON PLUG (QTY 2) UNIVERSAL BUSHING UB 875 RUBBER COUPLING (QTY 2) HOSE CLAMP (QTY 2) HOSE CLAMP BUTTON PLUG (QTY 2) DRAIN HOSE DRAIN TUBE (QTY 2) DRAIN-TRAP DRAIN ANGLE HOSE CLAMP (QTY 3) 2" MESH IERT 3" MESH IERT HOSE CLAMP STANDPIPE BAG ASSY Expanded Model Nomenclature M1 - GCH950453BXAA M2 - GCH950453BXAB M3 - GCH950453BXAD M4 - GCH950703BXAA M5 - GCH950703BXAB M6 - GCH950703BXAD M7 - GCH950704CXAA M8 - GCH950704CXAB M9 - GCH950704CXAD M10 - GCH950904CXAA M11 - GCH950904CXAB M12 - GCH950904CXAC M13 - GCH950904CXAE M14 - GCH950905DXAA M15 - GCH950905DXAB M16 - GCH950905DXAD www.goodmanmfg.com www.amana-hac.com 5
Blower Assembly 6 www.goodmanmfg.com www.amana-hac.com
Blower Assembly Image 1: 21 21 181 181 1 1 231 401 461 481 521 601 Image 2: 22 32 42 82 142 152 162 182 192 232 252 282 402 462 482 522 Image 3: 43 143 B1368047A B1368058 764741F 764740 CAP125000370VA CAP150000370VA CAP200000370VA 0F00022 0F00020 0271F00004P 0271F00001P M0250558 PCBBF122 0121F00025P B1141605 0130F00038 B1392021 0259F00024 D6723311 C6121807 A4002702 201701 10441601 10441501 CAP150000370VA 10759415 0271F00047 M0221461 M0267144 M0282015 PCBBF122 0121F00025P B1141605 0130F00038 0259F00024 A4002702 C9443702 BLOWER WHEEL 10 X 10 (M7, M8, M9, M10, M11, M12, M13) BLOWER WHEEL 10 X 8 (M1, M2, M3, M4, M5, M6) BLOWER BLOCK-OFF 10 X 10 (M7, M8, M9, M10, M11, M12, M13) BLWR BLK-OFF,10X8 (M1, M2, M3, M4, M5, M6) CAPACITOR 12.5/370V (M1, M2, M3, M4, M5, M6) CAPACITOR 15/370V [BLOWER] (M12, M13) CAPACITOR 20/370V (M7, M8, M9, M10, M11) BLOWER MOTOR 1/2 HP, 4 SP, 6 PL (M7, M8, M9, M10, M11) BLOWER MOTOR 1/3 HP, 4 SP, 6 PL (M1, M2, M3, M4, M5, M6) BLOWER HOUSING ASSY 10 X 10 (M7, M8, M9, M10, M11, M12, M13) BLOWER HOUSING ASSY 10 X 8 (M1, M2, M3, M4, M5, M6) TC SCREW (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11) IGNITION BOARD, HSI INTEGRATED 2-STG (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13) CONTROL BRACKET (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13) TRAFORMER 120V TO 24V, 40 VA (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13) PRIMARY LIMIT - LT BLUE 120º (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13) PLASTIC PLUG, 1" (2713-BLK) (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13) WIRE HARNESS-BLOWER (M1, M2, M3, M4, M5, M6, M7, M8, M9, M10, M11, M12, M13) BLOWER WHEEL (M14, M15, M16) BLOWER CUT-OFF (M14, M15, M16) BLOWER MOTOR GROMMET (M14, M15, M16) BLOWER SIDE RAIL (M14, M15, M16) MOTOR MOUNT BAND (M14, M15, M16) MOTOR MOUNT ARM (M14, M15, M16) CAPACITOR 15/370V (M14, M15, M16) BLOWER MOTOR 3/4 HP, 4 SP, 8 PL (M14, M15, M16) BLOWER HOUSING ASSY 11 X 10 (M14, M15, M16) TC SCREW (M14, M15, M16) MACHINE SCREW (M14, M15, M16) KEPS NUT (M14, M15, M16) IGNITION BOARD, HSI INTEGRATED 2-STG (M14, M15, M16) CONTROL BRACKET (M14, M15, M16) TRAFORMER 120V TO 24V, 40 VA (M14, M15, M16) PRIMARY LIMIT - LT BLUE 120º (M14, M15, M16) WIRE HARNESS-BLOWER (M14, M15, M16) BLOWER MOTOR GROMMET (M12, M13) MOTOR MOUNT BRACKET (M12, M13) Image 3: 183 233 253 283 10759415 M0221461 M0267144 M0282015 Expanded Model Nomenclature M1 - GCH950453BXAA M2 - GCH950453BXAB M3 - GCH950453BXAD M4 - GCH950703BXAA M5 - GCH950703BXAB M6 - GCH950703BXAD M7 - GCH950704CXAA M8 - GCH950704CXAB M9 - GCH950704CXAD M10 - GCH950904CXAA M11 - GCH950904CXAB M12 - GCH950904CXAC M13 - GCH950904CXAE M14 - GCH950905DXAA M15 - GCH950905DXAB M16 - GCH950905DXAD BLOWER MOTOR 3/4 HP, 4 SP, 8 PL (M12, M13) TC SCREW (M12, M13) MACHINE SCREW (M12, M13) KEPS NUT (M12, M13) www.goodmanmfg.com www.amana-hac.com 7
Chassis 8 www.goodmanmfg.com www.amana-hac.com
Chassis Image 1: 11 11 11 31 31 31 81 81 81 101 101 101 111 111 111 121 121 121 141 1 171 221 241 271 281 2 301 301 3 411 411 431 431 5 611 701 7 811 811 811 8 20273508 202730 202732 0121F00044 0121F00046 0121F00049 20273214 20273216 20273218 C6415909 C64150 C64151 0121F00018P 0121F00019P 201303 0270F00103P 0270F00104P 0270F00105P 201602 201603 201604 0121F00093DG 0121F000DG 20006601 20006602 20006603 20006604 B1370818 20171802 0171M00000 20049701 0130F00070 0130F00068 0130F00069 M0275521 0F00004 0F00012 0F00005 0F00013 111607 0163M00049 M0326804 20194608 20194605 20194606 20194607 C6455901 BASE PAN (M1, M2, M3, M4, M5, M6) BASE PAN (M7, M8, M9, M10, M11, M12, M13) BASE PAN (M14, M15, M16) BLOWER DECK (M1, M2, M3, M4, M5, M6) BLOWER DECK (M7, M8, M9, M10, M11, M12, M13) BLOWER DECK (M14, M15, M16) BACK PANEL (M1, M2, M3, M4, M5, M6) BACK PANEL (M7, M8, M9, M10, M11, M12, M13) BACK PANEL (M14, M15, M16) HEAT EXCHANGER IULATION (M14, M15, M16) HEAT EXCHANGER IULATION (M1, M2, M3, M4, M5, M6) HEAT EXCHANGER IULATION (M7, M8, M9, M10, M11, M12, M13) DECK RAIL (M1, M2, M3, M4, M5, M6) DECK RAIL (M7, M8, M9, M10, M11, M12, M13) DECK RAIL (M14, M15, M16) TOP COVER ASSY (M1, M2, M3, M4, M5, M6) TOP COVER ASSY (M7, M8, M9, M10, M11, M12, M13) TOP COVER ASSY (M14, M15, M16) SIDE RAIL (M1, M2, M3, M4, M5, M6) SIDE RAIL (M7, M8, M9, M10, M11, M12, M13) SIDE RAIL (M14, M15, M16) SIDE PANEL LH SIDE PANEL RH IULATION (M1, M2, M3, M4, M5, M6) IULATION (M7, M8, M9, M10, M11, M12, M13) IULATION (M14, M15, M16) SIDE IULATION (QTY 2) INTERLOCK SWITCH ELBOW BLOWER-ID FA COUPLING (QTY 2) PRESSURE SWITCH PRESSURE SWITCH, GRAY (M4, M5, M6, M10, M11, M12, M13) PRESSURE SWITCH, OLIVE (M1, M2, M3, M7, M8, M9, M14, M15, M16) PLASTIC SEALER JUNCTION BOX (M1, M2, M4, M5, M7, M8, M10, M11, M12, M14, M15) JUNCTION BOX (M3, M6, M9, M13, M16) JUNCTION BOX COVER (M1, M2, M4, M5, M7, M8, M10, M11, M12, M14, M15) JUNCTION BOX COVER (M3, M6, M9, M13, M16) ID BLOWER SHIELD HOSE CLAMP (QTY 2) TUBE PLUG GASKET (QTY 2) GASKET (M1, M2, M3, M4, M5, M6) GASKET (M7, M8, M9, M10, M11, M12, M13) GASKET (M14, M15, M16) ELBOW-22 1/2 ELL Image 1: 0159F00010 0164M00008 0164M00010 0164M00011 0164M00013 Expanded Model Nomenclature M1 - GCH950453BXAA M2 - GCH950453BXAB M3 - GCH950453BXAD M4 - GCH950703BXAA M5 - GCH950703BXAB M6 - GCH950703BXAD M7 - GCH950704CXAA M8 - GCH950704CXAB M9 - GCH950704CXAD M10 - GCH950904CXAA M11 - GCH950904CXAB M12 - GCH950904CXAC M13 - GCH950904CXAE M14 - GCH950905DXAA M15 - GCH950905DXAB M16 - GCH950905DXAD HARNESS-WIRING HOSE-PRESSURE SW (M1, M2, M3, M4, M5, M6, M7, M8, M10, M11, M12, M14, M15) HOSE-PRESSURE SW (M1, M2, M3, M4, M5, M6, M9, M13) PRESSURE SWITCH HOSE (M7, M8, M10, M11, M12) PRESSURE SWITCH HOSE (M14, M15) www.goodmanmfg.com www.amana-hac.com 9
Heat Exchanger / Manifold / Gas Valve 10 www.goodmanmfg.com www.amana-hac.com
Heat Exchanger / Manifold / Gas Valve Image 1: 11 21 21 31 41 61 61 61 71 141 141 141 1 1 231 321 321 321 371 371 Image 2: 12 0130F00008 01F00000P 01M00028 10716003 0130F00010 0257F00188 0257F001 0257F00194 0257F00182 0257F00185 20196401 20196402 20196403 107302 20190410 20190411 20190412 20170804A 20170806A 20170905A 20170906A 20171005A 0154F00000P 0154F00001P 0154F00002P 101237 10123534 A1781105 11072201 11072202 11072203 20162903 20162904 0259M00005 SINI IGNITOR GAS VALVE - WHITE-RODGERS 2-STAGE (M1, M4, M7, M10, M14) GAS VALVE,(HW)VR92 (M2, M3, M5, M6, M8, M9, M11, M12, M13, M15, M16) ORIFICE (QTY A/R) FLAME SEOR HEAT EXCHANGER ASSY 2B (M1, M2, M3) HEAT EXCHANGER ASSY 3B (M4, M5, M6) HEAT EXCHANGER ASSY 3B (M7, M8, M9) HEAT EXCHANGER ASSY 4B (M10, M11, M12, M13) HEAT EXCHANGER ASSY 4B (M14, M15, M16) MANIFOLD - 2 BRNR (M1, M2, M3) MANIFOLD - 3 BRNR (M4, M5, M6, M7, M8, M9) MANIFOLD - 4 BRNR (M10, M11, M12, M13, M14, M15, M16) BECKETT BURNER (QTY A/R) BURNER BRACKET 2B (M1, M2, M3) BURNER BRACKET 3B (M4, M5, M6, M7, M8, M9) BURNER BRACKET 4B (M10, M11, M12, M13, M14, M15, M16) FRONT COVER (M1, M2, M3) FRONT COVER (M4, M5, M6) FRONT COVER (M7, M8, M9) FRONT COVER (M10, M11, M12, M13) FRONT COVER (M14, M15, M16) COIL GASKET (M1, M2, M3, M4, M5, M6) COIL GASKET (M7, M8, M9, M10, M11, M12, M13) COIL GASKET (M14, M15, M16) MANUAL RESET LIMIT (M1, M2, M3, M4, M5, M6, M7, M8, M9, M14, M15, M16) MANUAL RESET LIMIT 220ºF (M10, M11, M12, M13) CAP-VINYL.500 (QTY 2) ORIFICE SHIELD (M1, M2, M3) ORIFICE SHIELD (M4, M5, M6, M7, M8, M9) ORIFICE SHIELD (M10, M11, M12, M13, M14, M15, M16) PRIMARY LIMIT - BLUE (M10, M11, M12, M13, M14, M15, M16) PRIMARY LIMIT-TEMPERATURE CONTROL (M1, M2, M3, M4, M5, M6, M7, M8, M9) WIRE HARNESS, ADAPTOR (M1, M4, M7, M10, M14) Expanded Model Nomenclature M1 - GCH950453BXAA M2 - GCH950453BXAB M3 - GCH950453BXAD M4 - GCH950703BXAA M5 - GCH950703BXAB M6 - GCH950703BXAD M7 - GCH950704CXAA M8 - GCH950704CXAB M9 - GCH950704CXAD M10 - GCH950904CXAA M11 - GCH950904CXAB M12 - GCH950904CXAC M13 - GCH950904CXAE M14 - GCH950905DXAA M15 - GCH950905DXAB M16 - GCH950905DXAD www.goodmanmfg.com www.amana-hac.com 11