Quality, Credibility, Innovation, Service Special angle milling head 3D Tilted Working Plane Indexing Axis Simultaneous milling head FIXED DOUBLE COLUMNS MACHINING CENTER Machine coordinate system Workplece coordinate system ( G4 ) Feature coordinate system ( G68.2 ) Auto 90 o milling head Auto A/C swiveling head TEL : +886-4-26-3981 E-mail : yjpt@fourstarcnc.com FAX : +886-4-260-84 http : // www.fourstarcnc.com No.6-2, Lane 292, Da Lin Road, Da Ya District, Taichung City, 42847, Taiwan. 2017. March
MOVING CROSS-RAIL FDW 0±0.009 01 0. 4± 26 4. 42 FIXED DOUBLE COLUMNS 4-60 MODEL INFO FD W - 36 60 + A + Axis simultaneous milling head 0±0.009 FIXED COLUMNS FIXED CROSS-RAIL FD x0 x0 Fully enclosure splash guard Y travel + 60 mm X axis travel 6000 mm Distance between columns 360 mm High precision machining MOVING CROSS-RAIL W type moving cross-rail Fixed Double Columns TRAVEL X- travel : 2200~6000mm Y - travel : 1400 /1800 / 20 / 2400 / 2800mm TRAVEL X- travel : 2200~6000mm Y - travel : 1800 / 20 / 2400 / 2800 / 3200 / 3600/ 4200mm Z - travel : 800 / 10 / 1400mm W- travel : 00~2000mm 3200 / 3600 / 4200mm Z - travel : 800 / 10 / 1400 / 0mm MODEL INFO FD - 42 60 + F x0 + Auto angle milling head Y travel + 60mm X axis travel 6000mm x0 Distance between columns 420mm Fixed Double Columns Open type splash guard ( two sides ) For FD-28 ~ FD-42 & FDW series Semi enclosure type splash guard (no top) For FD-14 ~ FD-24A 1 2
igidity R l a Optim ( For FD-3660 ) 0 0 60 60 1 0 Patent certificate SPINDLE BOX (RAM) 79 00 00 Optimal design 40x400mm2 (std) FD-14 / 18 / 21 / 24A FD-28 / 32 FD-36 / 42 Heavy duty RAM size 0x0mm2, 60x60mm2 (opt) Supported with THK SRG roller guide ways SADDLE 7 40 400 990 Structural Design 700 00 7 FIXED DOUBLE COLUMNS Unity frame with reinforced ribs Stair type structural design Best track span 700~1mm CROSS-BEAM Box-in-box unity cast-iron frame According to door width matching best cross-beam design Optimal Cross-beam design ( Up and down span increase, front and rare narrow distance ) TABLE Double layer loop frame Box-in-box unity cast-iron More linear block to ensure rigidity & accuracy FD-14 Series Cross-beam & Column Unity frame with reinforced ribs. FD-14 ~ FD-24A COLUMN Box-in-box unity cast iron frame Enlarge column base increase rigidity BASE 3 Box-in-box unity cast iron FD-28 ~ FD-42 three linear guide way base Track with large span, High base, High rigid design All mounted surface made by precise hand-scraping 4
Optimization design key indicators for Double Columns Machining Center 1 2 3 4 Box-in-Box unity cast-iron structure. AHC and Column separate independent firm ground. Columns and base separate independent firm ground. Extend Y travel for auto F machining. All linear guideways enhance rigidity and accuracy. 6 7 8 9 Crossbeam guideways span max Hmax and Bmin. Distance between spindle center and crossbeam Dmin. Spindle motor placed on top, to isolate vibration and heat source. With planetary gearbox efficiency over 9%. Gearbox is placed on the top for depth machining. RAM Enlarge Cutting Space Bmin Y axis travel + 60mm ATC + AHC H max Y axis travel +32 460 Working Piece ATC 209 209 AHC Extend Y-travel for auto-f cutting space i22 / 8000 POWER TORQUE ( kw ) ( N.m ) i22 / 12000 ) L/H Speed Direct drive POWER ( kw ) 26 kw min 00 22 kw Continuous 18 kw 0 1 kw 200 166 N.m 0 1:4 00 4000 22 kw Continuous 3 N.m 000 6000 N w 21 N.m 18 N.m 8000 [rpm] Horizontal End milling f t w Manual ( 8 bolts ) Manual ( 8 bolts ) Head indexed Auto ( / 2. / 1 ) Auto ( ) Manual ( / free ) Tool clamped Booster Booster Bolt 1 0 2 N.m 21 N.m 0 6000 Type Horizontal Face milling Horizontal End milling Material S4C S4C Cutter diameter mm 200 80 Speed rpm 360 400 m/min 226 0 Cutter width mm 180 0 Cutter Depth mm Rate of metal removal Power Rate of metal removal/kw 200 18 N.m 1 N.m 000 12000 [rpm] connect High-speed output 120 600 cc/min 112 900 kw 22 22 cc/kw 1 41 A axis 19.3 kw 404 N.m 1 236 N.m 191 N.m 12 N.m 288 87 0 1:4 90 head Extension head Extension 90 head Universal head ( Only manual ) AC swiveling head 1 N.m 123 N.m 0 A axis 2 327N.m 3 N.m 23.8 kw 600 41 N.m Feed rate mm/min N 800 connect Low-speed output Cutting speed t 22 kw 70 Cutting Record f 997 18. kw 0 1:1 Max. SP speed Horizontal Face milling Auto ( hydraulic ) 3 2 90 41 N.m 0 37 Head exchange ( kw ) kw Continuous 400 140 N.m Manual 37 kw min 26 kw min 0 400 0 Semi-Automatic POWER with Gear-Box ( ratio 1: 4 ) ( N.m ) 1 2 i / 7000 TORQUE 1229 140 ( 166 664 60 Automatic with Gear-Box ( ratio 1: 4 ) ( N.m ) Type Enlarge column Base Cutting Capability TORQUE Calibration straightness and flatness by laser. Special Angle Milling Head ( Exchange Type ) Dmin Working Piece All mounted surface by precise hand-scraping. High-precision assembly SOP. Distance between Columns +32 Quality Assurance 38 N.m 31 N.m 6000 [rpm] 82 N.m 0 Special Milling Head ( Fixed Type ) 1: 1 1. Worm gear drive 2. Motor Direct drive Optimal Efficiency Transmission Direct drive spindle with P4 level precision ball bearing is oil chilled to reduce thermal deformation. Auto Head exchanger ( AHC ) Planetary gear A axis Two speed ratio IN-LINE gearbox Full enclosure, high power and performance. Face head ( dual tool shank ) Axis simultaneous head ( HSK A63 / A0, 1~80kW, ~400Nm, 6000~24000rpm ) AHC for Auto angle milling heads ( max. 6 heads ) 6
Auto F Milling Function FANUC 0 i MF & 31i MB Function List 1. Smart human multi-face machining 2. Coordinate rotation function 3. 3D tilting machining function 4. 3D rigid tapping function. 3D manual feed function 6. AICC II high speed high precision 7. Jerk control 8. Tool life management function 9. Tool radius compensation. Power failure protection function SHMI ( Smart Human-Machine Interaction ) Main screen MAIN TL-TD MONIT TOOL MULTI SCREEN YONG JU PRECISION TECHNOLOGY CO.,LTD. [TEXT] [TEXT] [TEXT] **** Tool load monitor TLM **** 08:40:32 2016/09/07 TOOL LOAD MONITOR TNO POT LOAD(%) L-GEOM L-WEAR R-GEOM R-WEAR LOADING METER 1 2 40 22.000 3.46 0.000 0.000 SPLD 81% MAX. 19% 2 3 0 0.000 0.000 0.000 0.000 3 4 3 0.000 0.000 0.000 0.999 X 46% MAX. 199% 4 20 0.000 0.000 0.000 0.000 6 0 0.000 0.000 0.000 0.000 Y 141% MAX. 192% 6 7 0 0.000 0.000 0.000 0.000 7 8 0 0.000 0.000 0.000 0.000 Z 126% MAX. 19 8 9 0 0.000 0.000 0.000 0.000 9 0 0.000 0.000 0.000 0.000 11 0 0.000 0.000 0.000 0.000 ATC INFORM 11 12 0 0.000 0.000 0.000 0.000 MAG CAPACITY 32 12 13 0 0.000 0.000 0.000 0.000 13 14 0 0.000 0.000 0.000 0.000 SPINDLE TOOL 1 14 1 0 0.000 0.000 0.000 0.000 STANDBY TOOL 2 1 16 0 0.000 0.000 0.000 0.000 STANDBY POT 33 16 17 0 0.000 0.000 0.000 0.000 Tool measurement TM NO. TL COMP ( + ) 1 22.000 2 0.000 3 0.000 4 0.000 0.000 6 0.000 7 0.000 8 0.000 9 0.000 0.000 PART 1.SIZE X Y Z X Y Z 0.008.012 20.040 333.700 28.842 20.000 **** :09:12 2016/09/07 TOOL MEASUREMENT ABSOLUTE X 31.200 Y -23.867 Z.000 RELATIVE X 31.200 Y -23.867 Z.000 RELATIVE X 0.000 Y 0.000 Z 0.000 **** 11:0:14 2016/09/07 Workpiece measurement WM WORKPIECE MEASUREMENT PART 2.EXT.SIZE PART 2.EXT.SIZE 383.700 1.169 0.040 0.000 0.000 0.000 PART 3.EXT.SIZE VOLUMN HEIGTH 0.008.012 20.040 383.700 20.000 **** 13:38:17 2016/09/07 Auto 90 o milling head Efficiency machining EM 8 6 4 2 MAX LOAD = 0 % FEEDRATE = 0 % TOOL DIA = 0 mm 8 6 4 2 8 6 4 2 EFFICIENCY MACHINING 20 16 12 8 4 SPD LOAD = 0.0 % MATERIAL = 0 % 1.STEEL, 2.IRON MAX OVERRIDE = 0 % MAX OVERRIDE = 0 % MIN OVERRIDE = 0 % MIN OVERRIDE = 0 %(0~) IN OVERRIDE = 0 % IN OVERRIDE = 0 %(0~) **** 13:1:21 2016/09/07 ROUGHING LOAD ADAPTIVE CONTROL 20 16 12 8 4 20 16 12 8 4 **** :09:12 2016/09/07 Auto feed control (AFC) AFC AFC - AUTO FEED CONTROL SETTING Spindle Load Spindle Load(%) Speed Scale value 60 Scale 0 0 0 Max Scale % 1 Min Scale % 3 AC/DE-celeration % Min Max **** 14:21:39 2016/09/07 Dialogue guideline DG MANUAL GUIDE i (CNC_MEM/USER/PATH1) JOG :3:04 ACTUAL POS.(ABS.) DIST TO GO SPINDLE S1 O 0001 N 00000000 G 00 S 0 T 0 X -1937.04 X 0 D 0 H 0 Y 0 S 0 M3 Z 0 FEED MM/MIN F 8000.00000 Y 2036.827 A 0 G 00 17 40 4 F 0 G 80 49 90 98 6%(Y) G 69 13.1 Z 618.290 DIST O0001 CHAR --> A 0.000 G 00 1 O000 ; X 0.000 2 M3 S00 ; Y 0.000 3 G4 X600 ; Z 0.000 4 M3 S1600 ; A 0.000 G4 X600 ; CURRENT MACHINING 6 M99 ; 7 % ^ X 0.0 X 0.0 Y 0.0 Y 0.0 Z 0.0 Z 0.0 > MESURE MESLST ACTPOS PRESET Auto A/C swiveling head Roughing load adaptive control RLAC Specifications O i MF 31i MB Max controlled axes number 7 20 Max simultaneous controlled axis 4 4 Tandem / Torque control Increment system C Dual position feedback *1 Linear scale I/F with absolute address reference mark *1 HRV2 / HRV3 control Inch / metric conversion Interlock Machine lock Emergency stop Over travel Stroke limit check before move Mirror image Position switch Operation MDI operation DNC operation Program restart Retraction for rigid tapping Retraction for 3D rigid tapping *2 Buffer register Dry run Single block Jog feed 3-dimensional manual feed Manual handle interruption Incremental feed Auxiliary / Spindle speed function Auxiliary function High-speed M / S / T / B interface Spindle override Spindle orientation Rigid tapping Rigid tapping by manual handle Interpolation functions Nano interpolation Positioning Exact stop Linear interpolation Circular interpolation Dwell Cylindrical interpolation Helical interpolation Nano smoothing *3 Jerk control *3 Tolerance control *3 Thread cutting, synchronous cutting Skip function Optional block skip Reference position return check Editing Operation Part program storage size 3 Part program editing Program protect Extended part program editing Background editing Data server editing / operation Accuracy compensation function Stored pitch error compensation Smooth backlash compensation Interpolation type straightness compensation Specifications O i MF 31i MB Guidance function Manual Guide i Program input Absolute / incremental programming Decimal point programming calculator type Polar coordinate command Coordinate system setting Automatic coordinate system setting Workpiece coordinate system Addition of workpiece coordinate system Programmable data input Sub program call Custom macro Addition of custom macro common variables Canned cycles for drilling Circular interpolation by R programming 3-dimensional coordinate system conversion Automatic corner override Scaling Coordinate system rotation Tilted working plane indexing Setting and display Parameter setting and display Alarm display Alarm history display Operator message history display Operator history display Run hour and parts count display Multi-language display Dynamic display language switching Erase CRT screen display Self-diagnosis function Graphic display Machining condition selection function Feed function Rapid traverse rate Rapid traverse override Feed per minute Federate override Jog override AI contour control II Data input / output Memory card input / output Screen hard copy Power Mate CNC manager External I/O device control Fast data server Tool function / Tool compensation Tool offset pairs Tool offset memory C Tool offset Tool length measurement Automatic tool length measurement Tool life management Other Function Embedded Ethernet Fast Ethernet PMC system PMC function I/O Link DI/DO points Backlash compensation Stored pitch error compensation Standard Optional accessories function *1 For linear scale. *2 For auto milling head. *3 For mold cutting. 7 8
Series Specification list Item Unit FD-14 FD-18 FD-21 FD-24A Model FD- 1422 1427 1432 1822 1827 1832 1842 182 2122 2127 2132 2142 212 2427A 2432A 2442A 242A Distance between columns mm 1400 180 2 240 Table size Length mm 2000 200 00 2000 200 00 4000 000 2000 200 00 4000 000 200 00 4000 000 Width mm 1200 0 1800 2000 Max. Table Load ton 12 1 12 13 1 18 20 12 13 1 18 20 13 1 18 20 T-slot Width Pitch No. mm 22 7 22 9 22 11 22 13 X -axis mm 2200 2700 3200 2200 2700 3200 4200 200 2200 2700 3200 4200 200 2700 3200 4200 200 Travel Y -axis mm 10 1800 20 2400 FD-28 FD-32 FD-36 FD-42 2832 2842 282 2860 3232 3242 322 3260 3642 362 3660 4242 422 4260 280 320 360 420 00 4000 000 6000 00 4000 000 6000 4000 000 6000 4000 000 6000 2200 2600 00 00 ( opt. 3400 ) 18 20 22 24 18 20 22 24 20 22 24 22 24 26 28 180 13 28 200 13 28 200 1 3200 4200 200 6000 3200 4200 200 6000 4200 200 6000 4200 200 6000 2800 3200 3600 4200 Tool shank & Pull stud dimension Ø0 Standard : BT-0 ( JIS MAS 403 / MAS 403 P0T-1 ) 60 o 1 23.2 Ø69.8 3 139.8 1.8 7/24 TAPER 48 Ø2 Ø2 Ø38 Ø17 32 8 3 40 4 8 4 o Ø23 Z -axis mm 800 800 ( opt. 10 ) Nose to table mm ~ 8 180 ~ 980 7 ~ 87 180 ~ 980 7 ~ 87 1 ~ 9 7 ~ 87 Spindle Center to column mm 4 4 Taper / Speed / Power rpm / kw BBT 0-6000rpm - 22/26kW + 2 stage gearbox Cutting m / min 8 7 7 6 feedrate X axis m / min 22 20 20 22 20 20 18 1 20 18 18 1 12 18 18 1 12 Y / Z axis m / min 18 / 18 18 / 1 1 / 1 Accuracy mm Positioning ±0.01 / full travel ; Repeatability ±0.003 Capcity / Dia. mm 24 tools / max. dia Ø 1 ( Full tool ) ; Ø 200 ( Adjacent empty ) ATC & tool magazine Max. Length / Weight Kg / mm 18kg / 380mm Tool selection Random shortest direction / M24 P3.0-4 Length m 6.4 7.4 8.4 6.4 7.4 8.4 11.1 13.1 6.4 7.4 8.4 11.1 13.1 7.4 8.4 11.1 13.1 Machine size Width m 4.00 4. 4.8.1 Height m 4. 4.7 (.47) Machine Weight (app.) ton 20 22 24 24 26 28 32 36 2 27 29 33 37 28 3 40 Standard Accessories Optional Accessories Machine Layout & Dimension 10 ( opt. 1400 ) 10 ( opt. 1400 / 0 ) 180 ~ 1280 ~ 120 260 ~ 1360 4 470 BBT 0-6000rpm - 22/26kW + 2 stage gearbox 6 6 1 12 1 12 12 12 1 / 12 12 / 12 Positioning ±0.01 / full travel ; Repeatability ±0.003 32 tools / max. dia Ø 12 ( Full tool ) ; Ø 220 ( Adjacent empty ) 20kg / 400mm Random shortest direction / M24 P3.0-4 9.4 11.4 13.4 1.4 9.4 11.4 13.4 1.4 11.4 13.4 1.4 11.4 13.4 1.4 6.00 6.40 6.80 7.40.2 (6.1). (6.4) 44 49 4 9 0 60 6 62 67 72 68 73 78 All data will change based on the actual situation without notice. Standard : ISO-0 / SK-0 ( DIN69871A / MAS 403 P0T-1 ) Ø97. 1.9 11.1 Ø98.4 1.9 11.1 60 o 60 o Ø69.8 Ø69.8 3.7 3.2 48 1.7 120.8 3.7 3.2 48 1.7 120.8 7/24 TAPER Ø2 7/24 TAPER 1-8UNC Ø26.2 Ø2 Ø38 Ø17 32 8 3 40 4 8 Standard : CAT-0 ( ANSI B.0 CAT0 / CAT-MAS 403 P0T-1 ) Ø26.2 Ø38 Ø17 32 8 3.2 40 4.2 8 4 o Ø23 4 o Ø23 1. FANUC 0 i MF +.4 LCD 1. X travel 7m ~ m ( FD28 ~ FD42 ) 2. Spindle cooler 2. Mitsubishi / Siemens / Heidenhain Controller 3. Spindle air blast 3. Spindle power / 37 kw with gearbox 4. N2 Counter balancing system 4. High speed Spindle ( 8000~20000rpm ). Dual stage H/L planetary gearbox. Coolant Through Spindle ( CTS ) 6. Independent auto lubrication system 6. 90 milling head ( Auto, Semi-auto, Manual ) 7. Program end alarm lamp 8. Rigid tapping 7. Extend milling head ( Auto, Semi-auto, Manual ) 8. AC swiveling milling head ( Auto, Manual ) X-travel H 9. Electric cabinet heat exchanger. USB / RS232 / Ethernet interface 11. Coolant system 9. AHC system ( for auto milling head ). Toggle head stand ( for semi-auto / Manual milling head ) Y-travel +60mm 12. Dual spiral type chip remover 11. Five face milling head ( Fixed type ) 13. Metal belt chip conveyor with cart 12. Universal milling head ( Fixed type, Manual ) 14. Cam type ATC 24pcs ( FD14 ~ FD24A ) 1. Chain type ATC 32pcs ( FD28 ~ FD42 ) 16. Semi-enclosure splash guard ( FD14 ~ FD24A ) 13. axis simultaneous milling head 14. Y travel extend 60mm ( for Auto F machining ) 1. Heavy duty RAM 0 0 ( FD-28 and up ) ATC AHC W L 17. Open type splash guard ( FD28 ~ FD42 ) 16. X, Y, Z axis linear scale 18. ATC auto door 17. Tool length measurement 19. Foot switch for tool away 18. Auto work piece measurement 20. Working lamp 19. CNC rotary table ( indexed / simultaneous ) 21. Leveling screw + foundation bolts 20. Coolant thru tool holder device 22. Tool kit & Operator s manual 21. Full enclosure splash guard 23. Air / water cleaning equipment 22. Oil skimmer 24. W axis linear scale ( 2 pcs ) ( FDW series ) 23. Transformer 9