-------------------------------------------------------- Electronic zone controller for pressure regulation ---------------------------------------------------------------------- FUNCTION KZM is an electronic zone controller for pressure regulation and flow measurement. KZM is equipped with LONTALK communications and is included in the e.r.i.c. system. KZM features digitally adjustable set point values. KZM is also used as a regulator on mixing boxes in the erimix system. Pressure class A and damper (circular variants) in class 4 air tightness for shutting off. QUICK FACTS Pressure regulation from -0 Pa Static non-fouling pressure and flow measurement Slave control of KSA with air flow as a parameter, digital or analogue Controls mixing boxes in the erimix system Also available in an insulated design LONMARK approved Available in sizes Ø1 to Ø0 and most rectangular duct sizes up to 0 x 1 mm Enclosure class IP QUICK GUIDE F L O W R A N G E Min at 5 m/s Max 1 27 0 270 44 1 4 2 69 2 680 315 1 390 10 0 180 6 1700 0 286 980 2800 A tolerance of ±% applies for the minimum air flow Registered design. The company reserves the right to make design changes without prior notice. Swegon e.r.i.c. 6, 26 April 1
---------------------------------------------------------------- DESIGN KZM is available as standard in a circular design for sizes 1-0. A rectangular model is built onto a flap damper and can be provided on most markets in sizes up to 0 mm x 1 mm. The circular model is also available in an insulated design to fit silencer CLA/CLB, see figure 1. Circular sizes have a shutoff damper for class 4 air tightness, rectangular in class 3 air tightness, enclosure class conforming to IP. KZM is supplied as standard completely assembled and configured for the requested pressure together with the slave controlled air flow. KZM is supplied with an temperature sensor when used in an erimix system. Figure 1. KZM insulated design and sound attenuator CLA/ CLB. MATERIALS AND SURFACE TREATMENT All sheet metal parts are in galvanized sheet steel. All plastic parts are completely PVC free and are generally made of ABSplastic. ACCESSORIES Operator panel KOP for setting/adjusting data. Mounting bracket FSR to aid dismantling when cleaning the duct system. INSTALLATION KZM can be installed in any position in climate-conditioned areas. The pressure sensor position should be arranged so that its diaphragm is always in the vertical position when installed horizontally; this is easily done by loosening the pressure sensor s securing screws and changing the position, see figure 4. KZM is connected to the duct system using the mounting sleeve FSR on ducts that must be cleaned. KZM should always be installed with straight sections, see figure 7. Electrical connection is carried out as per the wiring diagram KZM. When used in system erimix the temperatur probe must be placed 4 m after KZM. COMMISSIONING KZM is usually set at the factory and no trimming is necessary. Reprogramming can be done using the operator panel KOP or via the LON network with the help of LONMAKER for Windows or similar programme. MAINTENANCE Dirty products may be cleaned by wiping or vacuum cleaning only. DECLARATIONS The product is CE marked. CE declaration and Environmental Product Declaration are available from our website. Standards: Conforms to LONMARK Interoperability Guidelines and LONMARK Functional Profile: VAV Controller. 2 Swegon e.r.i.c. 6, 26 April
Figure 2. KZM for rectangular ducts. Figure 3. Pressure sensor KSP for circular and rectangular ducts. Figure 4. KZM installation position and changing the flow sensor position. Swegon e.r.i.c. 6, 26 April 3
---------------------------------------------------------------- PLANNING A comprehensive planning guide that describes the overall e.r.i.c. concept is given in the technical section. KZM (1) is a zone controller for pressure control of branch ducts (2) with flow measurement for slave control. The air flow, which is transferred digitally via LONTALK to KSA (3) for slave control, can be offset in % or by a fixed value,. There is also a possibility to transfer the slave flow analogically with 0- V voltage, only applies to products with regulators in the KCPb version and that the products are the same size. Any flow variations are programmed on the slave regulator with analogue transfer. The minimum air flow, which should be measured and transferred to the slave units, should be taken into consideration when selecting, see the technical data for the air flow capacity. KZM is used as the master unit and regulator for mixing boxes in the erimix, system, more information is available in the separate erimix product sheet. KZM is supplied with preset values, which can be easily changed on site by using the operator panel KOP or via the LON network. There is a special manual that provides detailed information about the operation and programming of the regulator; this can be downloaded from our website. 3 GF GP GF 2 1 Figure 5. Pressure control with slave control air flow. 1. Pressure regulator KZM 2. Pressure sensor KSP 3. Slave regulator KSA Figure 6. Installation area requirements. Figure 7. Installation. 4 Swegon e.r.i.c. 6, 26 April
CONNECTION KZM is connected to a 24 V AC power supply with max 6 A. All other connections to LONTALK and other equipment are as set out in the wiring diagram. Wire cross-section requirements Supply voltage (24 V AC) with max fuse 6 A requires 1.5 mm 2. Signal wiring from connected units max m requires 0.7 mm 2. Connection to LONTALK TP/FT- Free Topology Channel should be made using twisted pair cable. Legend to the Wiring diagram Dashed lines indicate factory connected components. Dotted conductors between terminal 0 on KSP and terminal on KZM are only required if the voltage supply to the units takes place with separate transformers. 1. Pressure regulator unit with flow measurement KZM 2. Pressure sensor KSP 3. Regulator KZM 4. Connecting the operator panel KOP 5. Damper motor 6. Flow sensor 7. Pressure sensor 8. Mixing box BLB 9. Actuator SM24A mounted on BLB. Temperature probe Electrical data Input voltage 24 V AC -% +%, - Hz Operation of KOP connected via the > 23 V AC controller requires Power consumption: KZM with operator panel KOP 8 VA Digital outputs max. 12 VA In total max. 16 VA Ambient temperature: Operation 0 C + C Storage C + C Humidity max. 90% RH, non condensing Inputs for Z1-Z2: Measurement range 2- DC Accuracy ±0,05 V Output for Y1-Y2: Output voltage range 0- DC Maximum amperage 2 ma Accuracy ±0,2 V Compatibility: Network protocol LONTALK Channel TP/FT-, 78 kbps Neuron type 31, MHz 9 8 LONTALKfi TP/FT- 2 ~ 3 Br Bl Wh 24 V AC (G) 24 V AC (G0) Figure 8. Wiring diagram. Swegon e.r.i.c. 6, 26 April 5
---------------------------------------------------------------- TECHNICAL DATA FOR CIRCULAR DESIGN Air flow capacity The product s air flow capacity is important in planning when air flow measurement is included in the product. The normal working velocity range lies between 1.5-8 m/s in the duct. The upper control limit lies at approx. 13 m/s, but then gives significantly increased pressure losses and sound problems. 0 x 800 0 x 0 0 0 315 2 1 0 0 0 0 0 0 00 0 00 0 00 0 00 00 00 Sound power level Table 1 Correction factor K OK Mid-frequency (Octave band) Hz 63 125 2 0 00 0 00 8000 1 0-3 -7-16 -19-24 -33-1 -2-8 -16-18 -23-31 -38 2 1-4 -6-12 -17 - -28-36 315 0-3 -7-13 -18-22 -31-37 0 1-2 - -13-17 - - -36 0 1-4 -6 - -14-17 -26-31 Tol. ± 2 2 2 2 2 2 2 2 Table 2 Correction factor K OK for KZM with CLA/CLB length 00 mm. For size 0 the straight section 2 x ØD applies between KZM and CLB that has a length of 1 mm. Mid-frequency (Octave band) Hz 63 125 2 0 00 0 00 8000 1 0-1 -13-23 -27-29 -32-36 0-1 -13 - -24-25 - -34 2 1-1 -12-19 -22-23 -28-35 315 0-2 - -17-18 -21-26 -33 0 1-2 -9-15 -17-22 -26-33 0 0-4 -9-12 -14-17 -24-32 Tol. ± 2 2 2 2 2 2 2 2 The diagram for the different sizes shows the total sound power (L Wtot db), as a function of the air flow and pressure drop across the damper. By correcting L Wtot with the correction factors from Table 1 the sound power levels are obtained for respective octave bands (L W = L Wtot + K OK ). Table 3 Integral attenuation for KZM with CLA/CLB 00 mm Mid-frequency (Octave band) Hz 63 125 2 0 00 0 00 8000 1 12 14 16 31 42 25 11 11 15 31 44 32 22 2 8 9 13 31 45 26 27 315 7 9 13 21 31 31 17 23 0 3 5 9 15 17 16 12 12 0 4 4 14 22 27 22 16 13 Transmitted sound The sound transmitted from KZM is calculated according to the formula: L Wout = L Wduct + Ktrans Data refers to non-insulated KZM and is related to the duct length that KZM makes up. Table 4 Correction factor K trans refers to non-insulated KZM Mid-frequency (Octave band) Hz 63 125 2 0 00 0 00 8000 1-7 -11-9 -7-4 -2-1 -2-8 -12 - -8-5 -3-2 -3 2-9 -13-11 -9-6 -4-3 -4 315 - -14-12 - -7-5 -4-5 0-11 -15-13 -11-8 -6-5 -6 0-12 -16-15 -12-9 -7-6 -7 6 Swegon e.r.i.c. 6, 26 April
Engineering graphs - KZM - Duct installation Air flow - Pressure drop - Sound level Data applies to sound generation in the duct. Minimum flow according to the air flow capacity diagram should be observed. Documented sound levels L Wtot,,, 65 and 70 db for the illustrated lines in the diagram. 1 0 0 0 0 0 0 0 0 0 0 0 0 0 m 3 /h 0 0 0 0 m 3 /h 2 315 0 0 0 0 0 0 65 0 0 0 0 0 0 0 0 0 0 0 0 00 m 3 /h 0 0 0 00 m 3 /h 0 0 0 0 0 65 0 0 0 5 65 0 0 0 0 0 0 0 00 0 0 00 0 m 3 /h 0 0 0 00 0 00 0 00 00 00 m 3 /h Swegon e.r.i.c. 6, 26 April 7
---------------------------------------------------------------- Engineering graphs - KZM - Duct installation Air flow - Pressure drop - Sound level Data applies to sound generation in the duct. Minimum flow according to the air flow capacity diagram should be observed. Documented sound levels L Wtot,,, 65 and 70 db for the illustrated lines in the diagram. 1 + CLAc 1-00 + CLAc -00 0 0 0 0 0 0 0 0 0 0 0 0 0 m 3 /h 0 0 0 0 m 3 /h 2 + CLAc 2-00 315 + CLAc 315-00 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00 m 3 /h 0 0 0 00 m 3 /h 0 + CLAc 0-00 0 + CLBa 0-1 0 0 0 0 0 0 0 0 0 0 0 0 0 00 0 0 00 0 m 3 /h 0 0 0 00 0 00 0 00 00 00 m 3 /h For size 0 the straight section 2 x ØD applies between KZM and CLB. 8 Swegon e.r.i.c. 6, 26 April
TECHNICAL DATA RECTANGULAR DESIGN Engineering graphs Velocity - Pressure drop - Sound level Data applies to sound generation in the duct Minimum flow applies at 1.5 m/s in the duct Calculate the face velocity across the damper and read the sound data and pressure drop at an appropriate damper position. 0% the damper is fully open. Sound power level The diagram shows the total sound power (L Wtot db), as a function of the velocity and pressure drop across the damper. By correcting L Wtot with the correction factors from Tables 1 and 2 the sound power levels for respective octave bands (LW = L W + K ok + K k ). Ps 0 0 Pa % % % % 70 70% 80% 90% 0% Table 1 Correction factor K OK for KZM Mid-frequency (Octave band) Hz 63 125 2 0 00 0 00 8000 All -1-5 -7-8 -13-22 -31 - Tol. ± 4 4 3 2 2 2 2 2 Table 2 Correction factor K K for the damper s face area m 2 Area m 2 0,1 0,15 0,25 0,4 0,6 1,0 1,6 2,5 K k -3-2 0 2 4 6 8 5 1 2 3 4 5 m/s Swegon e.r.i.c. 6, 26 April 9
---------------------------------------------------------------- Air flow capacity The product s air flow capacity is important in planning when air flow measurement is included in the product. The normal working velocity range lies between 1.5-8 m/s in the duct. The upper control limit lies at approx. 13 m/s, but then gives significantly increased pressure losses and sound problems. W x H Area m 2 min q Approx. 8 m/s max q Motor Nm x 0,04 58 280 566 5 0 x 0,06 86 0 8 5 0 x 0,08 115 666 1 133 5 0 x 0, 144 833 1 416 5 0 x 0,12 173 1 000 1 699 5 800 x 0,16 231 1 333 2 266 5 00 x 0, 288 1 666 2 832 5 0 x 0 0,09 132 761 1 294 5 0 x 0 0,12 176 1 015 1 726 5 0 x 0 0,15 2 1 269 2 157 5 0 x 0 0,18 263 1 523 2 589 5 800 x 0 0,24 351 2 0 3 452 5 00 x 0 0, 439 2 538 4 315 5 0 x 0 0,16 236 1 365 2 3 5 0 x 0 0, 295 1 706 2 900 5 0 x 0 0,24 354 2 047 3 480 5 800 x 0 0,32 472 2 7 4 6 5 00 x 0 0, 590 3 412 5 800 6 1 x 0 0,48 708 4 094 6 9 6 10 x 0 0,56 826 4 777 8 121 6 10 x 0 0,64 944 5 459 9 281 7 1800 x 0 0,72 1 062 6 142 441 7 0 x 0 0,80 1 181 6 824 11 1 8 0 x 0 0,25 371 2 143 3 642 6 0 x 0 0, 445 2 571 4 371 6 800 x 0 0, 593 3 428 5 828 6 00 x 0 0, 741 4 285 7 285 7 1 x 0 0, 890 5 142 8 741 7 10 x 0 0,70 1 038 5 999 198 7 10 x 0 0,80 1 186 6 856 11 6 8 1800 x 0 0,90 1 334 7 713 13 112 8 0 x 0 1,00 1 483 8 570 14 569 8 0 x 0 0,36 535 3 092 5 257 7 800 x 0 0,48 713 4 123 7 009 7 00 x 0 0, 892 5 154 8 762 8 1 x 0 0,72 1 070 6 185 514 8 10 x 0 0,84 1 248 7 216 12 267 9 10 x 0 0,96 1 427 8 246 14 019 9 1800 x 0 1,08 1 5 9 277 15 771 0 x 0 1, 1 783 8 17 524 800 x 700 0,56 834 4 822 8 197 8 00 x 700 0,70 1 043 6 027 246 9 1 x 700 0,84 1 251 7 232 12 295 9 Wx H Area m 2 min q Approx. 8 m/s max q Motor Nm 10 x 700 0,98 1 4 8 438 14 344 9 10 x 700 1,12 1 668 9 643 16 393 1800 x 700 1,26 1 877 849 18 443 11 0 x 700 1, 2 085 12 054 492 11 800 x 800 0,64 954 5 517 9 379 9 00 x 800 0,80 1 193 6 896 11 723 1 x 800 0,96 1 432 8 275 14 068 10 x 800 1,12 1 670 9 654 16 412 11 10 x 800 1,28 1 909 11 034 18 757 11 1800 x 800 1,44 2 147 12 413 21 2 12 0 x 800 1, 2 386 13 792 23 446 12 00 x 900 0,90 1 344 7 767 13 4 11 1 x 900 1,08 1 612 9 3 15 845 11 10 x 900 1,26 1 881 874 18 485 12 10 x 900 1,44 2 1 12 427 21 126 13 1800 x 900 1,62 2 419 13 981 23 767 13 0 x 900 1,80 2 687 15 534 26 8 14 00 x 00 1,00 1 495 8 6 14 688 12 1 x 00 1, 1 794 368 17 626 13 10 x 00 1, 2 093 12 096 563 13 10 x 00 1, 2 392 13 824 23 1 14 1800 x 00 1,80 2 690 15 2 26 438 14 0 x 00 2,00 2 989 17 280 29 376 16 1 x 10 1,32 1 975 11 418 19 411 14 10 x 10 1,54 2 5 13 321 22 646 14 10 x 10 1,76 2 634 15 224 25 881 16 1800 x 10 1,98 2 963 17 127 29 116 17 0 x 10 2, 3 292 19 0 32 351 17 1 x 1 1,44 2 157 12 470 21 16 10 x 1 1,68 2 517 14 549 24 733 17 10 x 1 1,92 2 877 16 627 28 266 17 1800 x 1 2,06 3 236 18 706 31 800 18 0 x 1 2, 3 595 784 35 333 19 Swegon e.r.i.c. 6, 26 April
Lonmark objects and network variables The standard object for KZM with regulator KCP is shown in the figure below. Not all these network variables are used for the applications managed by KZM. Further information about the use of variables can be found in the commissioning instructions for the e.r.i.c. system and in the Technical Manual. All documents are available for download from our website. The regulator is LONMARK -approved. xif-files are available for download from our website. Swegon e.r.i.c. 6, 26 April 11
---------------------------------------------------------------- DIMENSIONS AND WEIGHT Non-insulated Dimensions, mm D A E Weight,kg 1 159 472 382 3,1 199 472 382 3,6 2 249 472 382 4,0 315 314 472 382 4,9 0 399 594 4 6,2 0 499 711 621 9,2 Insulated Dimensions, mm D B H L Weight,kg 1 1 282 212 542 6,2 332 252 542 7,9 2 2 392 2 542 9,0 315 315 462 367 542 11,2 0 0 5 459 2 13,3 0 0 6 5 707 16,9 Figure. KZM non-insulated design. CLAc / CLBa Dimensions, mm B C D H L Weight,kg 1 285 159 215 9,7 335 199 2 12,5 2 395 249 5 18,0 315 465 314 370 19,0 0 3 399 462 24,5 0 682 499 580 12 33,0 CLA applies to sizes 1-0, CLB applies only to size 0. Figure 11. KZM insulated design. 1 B 19 19 H Figure 9. Sound attenuator CLA/CLB. 470 Figure 12. KZM rectangular design with guide joint. 12 Swegon e.r.i.c. 6, 26 April
ORDER KEY Circular design Ordering example Constant pressure regulator size 315 non-insulated design. Product designation Constant pressure regulator -aaa -b -c : 1,, 2, 315, 0, 0 Design: N = Non-insulated I = Insulated Design: 1 = temperature sensor erimix system 0 = without temperature sensor State: Set constant pressure in Pa. Rectangular design Constant pressure regulator -aaa-bbb -c : See the flow capacity table State W x H Design: 1 = temperature sensor erimix system 0 = without temperature sensor For factory setting state: constant pressure Pa, slave flow deviation in % or binding of the slave flow, state the slave flow unit s marking. NOTE! Binding is not stated with analogue transfer state product marking Pressure sensor circular ducts KSPa 1 -bbbb : 1,, 2, 315, 0, 0 Pressure sensor rectangular ducts (Com. size dependent) KSPa 2 KZM 315-N-0 Slave flow + till SP2: 21 Pressure 70 Pa Marking: SP1:21 KSP 315-1 1 items 1 items SPECIFICATION EXAMPLE Example of the specification text according to VVS AMA. ZR XX Swegon electronic zone regulator for pressure and flow type which is included in the e.r.i.c. system with the following functions: Closable damper in class 4 air tightness Non-fouling Insulated design Slave control of corresponding exhaust air unit Temperature sensor for erimix system LONTALK -connection LONMARK -approved Pressure sensor KSP Accessories: Operator s panel KOPa xx items Mounting sleeve FSRc xx items Sound attenuator etc. CLAc aaa-00 xx items : ZR 1:1 aaa-b-c xx items ZR 1:2 aaa-b-c etc. xx items State the following: Constant controlled pressure and deviation on the slave control air flow and marking. Accessories Mounting sleeve FSRc -aaa : 1,, 2, 315, 0, 0 Sound attenuator CLAc -aaa-00 :1,, 2, 315, 0 Operator s panel KOPa -aaa-00 Sound attenuator CLBa 0-1 Swegon e.r.i.c. 6, 26 April 13