Keys to Successful Multi-Fractured Horizontal Wells In Tight and Unconventional Reservoirs Presented by: Larry K. Britt NSI Fracturing & Britt Rock Mechanics Laboratory
Key Questions for Horizontal Success Where Do I Land the Horizontal Well? How Do I Complete The Well? Where Do I Complete The Well? How Many Completions Do I Need? How Do I Fracture Stimulate The Well? What Fracturing Fluid Do I Use? What Pump Rate Should I Use?
Key Questions for Horizontal Success Where Do I Land the Horizontal Well? Core How Do I Complete The Well? Permeability/Core Where Do I Complete The Well? Core How Many Completions Do I Need? Permeability How Do I Fracture Stimulate The Well? Core What Fracturing Fluid Do I Use? Permeability/Core What Pump Rate Should I Use? Core * Core Represents Mineralogy, Rock and Geomechanics
Keys to Horizontal Success Design For Success Through Petrophysics Ductility (Mineralogy, Rock & Geomechanics) Permeability Completion(s) & Stimulation(s) Fracture Length & Lateral Length Execute, Execute, Execute
Presentation Outline Historical Perspective: Horizontal Wells Horizontal Well Characterization & Objectives Basis of Water Frac Designs Ductility Permeability Geomechanics Summary
Horizontals: A Historical Perspective 4000 Unconventional SPE Horizontal Well Papers 3500 3000 2500 2000 1500 1000 500 Horizontal Drilling Boom 1998 Only 40 Horizontal Capable Rigs In U.S. 2008 28% Of U.S. Rigs Horizontal Capable 2011 57% Of U.S. Wells Are Drilled Horizontal First Russia Thermal Cold Lake 0 1930 1940 1950 1960 1970 1980 1990 2000 2010 2020 Year East Texas North Sea 1 st Barnett Austin Chalk Coning, Empire Abo
Well Characterization & Objectives Metrics Used To Determine The Optimum Distance Between Fractures/Compleions 1000 Economics 8 Annualized Rate Distance Between Fractures, feet 100 10 Instantaneous Rate The IP And Annualized Rate Metrics Are Based On The Distance Between Fractures When Interference Occurs At 30 Days Or 365 Days, Respectively. 1 0.00001 0.0001 0.001 0.01 0.1 1 Reservoir Permeability, md
Well Characterization & Objectives Effect Of Lateral Length On Completion Optimization 60 50 The Longer The Lateral The More Completions To Be Optimal 4,000 Feet Net Present Value, M$ 40 30 20 3,000 Feet 2,000 Feet 1,000 Feet 10 0 0 5 10 15 20 25 30 Number of Fractures
Well Characterization & Objectives Effect Of Fracture Length On Completion Optimization Net Present Value, M$ 25 20 15 10 5 The Longer The Fractures The More Completions To Be Optimal 1,500 Feet 1,000 Feet 500 Feet 0 0 5 10 15 20 25 30 Number of Fractures
Well Characterization & Objectives Unconventional Tight Conventional Distance Between Fractures, Feet Control Limited Control No Control Cased & Cemented External Packers Open Hole Reservoir Permeability, md
Presentation Outline Historical Perspective: Horizontal Wells Horizontal Well Characterization & Objectives Basis of Water Frac Designs Ductility Permeability Geomechanics Summary
Basis of Fracture Design Imperfect Transport Perfect Transport
Schematic of a Water-Frac Un - Propped H f H p Un-propped Crack Tests Integrate The Lab Results With The Field & Explains The Effect Of Poor Proppant Coverage!
Water Frac Guidelines Must Depend on Un-Propped k F w F CD = Vert ( k k f w ) H Unpropped F Unpropped As Long As F CD-Vert > 2 The Propped Fracture Height Doesn t Matter! For (k f w) Un-propped = 1 mdft H F-Un-propped < 50 feet
Why Un-Propped Crack Testing? With Un-Propped k f w A Shale Reservoir Can Support Hundreds Of Feet Of Un-Propped Fracture! This Is Why Water-Fracs Should Only Be Applied To Tight Unconventional Reservoirs & Proppant Is Always Needed!
Water-Frac s Must Depend On Un-Propped Fracture Conductivity MCFPD 600 500 400 300 200 100 Water Fracs Gel Fracs "Normalized" Production Data Area 4,5, & 7 Represents Woodlawn & Blocker Fields Where Taylor (CV) Sand Is 100+ Feet Thick! Area 1 Area 2 Area 3 Area 4 Area 5 Area 6 Area 7 Area 8
Mineralogy & Ductility Proppant And Fluid Selection & Quantity: Mineralogy Quartz Clay Constituents Less Than 40% Minimal Swelling Clays (Smectite) Quartz Clay Carbonate Carbonate Clay
Young s Modulus & Brittleness Proppant And Fluid Selection & Quantity: Young s Modulus Young s Modulus > 3.5 x 10 6 psi Fits Clastic Modulus Correlation
Un-Propped Crack Test & Ductility Proppant And Fluid Selection & Quantity: Un-Propped Crack Conductivity 10.00000 1.00000.1824e-3.4197*x 3.2758e-3.3588*x Best Shale Plays Maintains Un-Propped Conductivity Fits Within Acceptable Range Normalized k 0.10000 Marginal Shale Plays 0.01000 0.00100 0.000 0.100 0.200 0.300 0.400 0.500 0.600 0.700 0.800 0.900 1.000 Normalized Stress
Basis of Fracture Design Imperfect Transport Perfect Transport
Water Frac Design Example Minimal Required Proppant, lbs 120000.0 100000.0 80000.0 60000.0 40000.0 20000.0 0.0 Fluid Viscosity, 1 cp Frac Height, 300 40/70 Ottawa Sand Barnett Design: 25 BPM 100 BPM 0 2 4 6 8 10 12 Static Young s Modulus, x 10 6 psi Young s Modulus 4 x 10 6 psi 25 BPM Need 35 mlbs 50 BPM Need 40 mlbs 100 BPM Need 45 mlbs 50 BPM
Water Frac Design Example Barnett Design: Young s Modulus 4 x 10 6 psi 0.25 PPG Need 250 mgals 0.50 PPG Need 110 mgals 1.00 PPG Need 60 mgals Minimum Fluid Requirement Does Not Consider Dilation!
Presentation Outline Historical Perspective: Horizontal Wells Horizontal Well Characterization & Objectives Basis of Water Frac Designs Ductility Permeability Geomechanics Summary
Post Fracture Decline Analysis Example 2940 Stress (psi) Static Mod (MMpsi) 3999 MD m Logistical & Material Sourcing Issues Required An Extended Shut Down: So We Monitored Pressure Decline! TVD (m) Shale 2960 2950 Gas Shale Stage 6 Stage 4 Stage 2 2970 Silty Stage 5 Stage 3 Stage 1 0 75.00 150 GR API 2.004.507.00 Static Mod MMpsi 2.004.507.00 Dy n PR unitless C 16-6 shear US/M 2.004.507.00 Dyn E MMpsi 184239294 DT35 US/M Stress psi DPRS PERC 293410527 43395806 7273-6.63 4.20 15.02 7.97 22.20 36.43 NPRS PERC 25000 Pcl 50000 (kpa) 0 E 7 (MMpsi) 0.0000 0.0032 Loss Coefficient (ft/sqrt(min))
Post Fracture Decline Analysis Example Calc BHP(kPa) 55000 60000 65000 70000 75000 80000 Blessed Pc 81427.85 Tc 0.57 EFFc 0.59 Isip 83083.99 dps 1656.14 Blessed Pc 62235.91 Tc 5.28 EFFc 0.86 Isip 83083.99 dps 20848.08 dp/d[sqrt(dt)] Isip Used The Shut Down To Make Real Time Completion & Stimulation Decisions! 2 4 6 8 10 sqrt(dt)
dp Post Fracture Decline Analysis Example 50 100 200 500 1000 2000 5000 10000 20000 50000 Tp 0.01000 1.00 Mp (kpa) 62877.813 Kh/mu 12.352 kh (md-ft) 0.35820 k (md) 0.018201 0.010 0.020 0.050 0.10 0.20 0.50 1.0 2.0 5.0 10 Mp/Dp 20 (kpa) 50 100 dt 1.914 Fissure Enhanced Loss Type Curve Analysis Indicates A Permeability Of 0.018 md! Enter up to 5 Tp values for different Type curves.001.005.01.05.1 Auto-Select dp' 500 1000 2000 5000 10000 20000 Type Curve Analysis Of Post Fracture Pressure Decline! ACA Regimes Plot 2.0 5.0 10 20 50 100 200 1/F-L^2 dp' Tp =.001 Tp =.005 Tp =.01 Tp =.05 Tp =.1 dp'
Post Fracture Decline Analysis Example 16000 xf = 160 m & kfw = 1479 mdft (Shortest Of Six Stages) Gas Productivity, Mscfpd 14000 12000 10000 8000 6000 4000 Average Fracture Dimensions xf= 223 m & kfw = 935 mdft (Average Of Six Stages) x f =600 ft, k f w =1,000 mdft xf = 270 m & kfw = 692 mdft (Longest Of Six Stages) Average Dimensions Of Six Stages: IP(30 days) = 4.3 mmcfpd IP Increased With Fracture Conductivity Reserves Increased With Fracture Length 2000 0 0 500 1000 1500 2000 2500 Cumulative Gas Over Five Years, MMCF
Presentation Outline Historical Perspective: Horizontal Wells Horizontal Well Characterization & Objectives Basis of Water Frac Designs Ductility Permeability Geomechanics Summary
Geomechanics of Horizontal Wells σ v = 10,000 psi, σ Hmax = 7,500 psi, σ Hmin =6,000 psi β = 90 o α = 0 o, BD = 4,000 psi α = 30 o, BD = 4,154 psi α = 60 o, BD = 5,574 psi α = 90 o, BD = 8,500 psi
Geomechanical Implications Width / Width Single Fracture 1.5 1.0 0.5 Two Fractures 2 4 6 8 dx / H Two Interfering Fractures w/ Contained Fracture Geometry dx H Flow Resistance Slide Keys: When The Distance Between The Fractures Is > 2 Times The Fracture Height Minimal Effect On Fracture Width & Flow Resistance! 1.5 1.0 0.5 2 4 6 8 dx / H
Geomechanical Implications What Is The Likely Fissure Direction In The Current Stress State Whereby: The Natural Fissures Are Open, The Fissures Are Conductive, And Potentially Contributory To Well Performance µ µ Such A Natural Fissure Is Deemed Critically Stressed
Geomechanical Implications The Object Of The Completion(s) & Fracture Stimulation(s) Is To Effectively Contact As Much Reservoir As Possible: Micro-Seismic Data Used To Assess Contacted Volume Or Stimulated Reservoir Volume Where: SRV = L x H x W of Micro-Seismic Event Map Often 2(x f ) x H f x L L
Geomechanical Implications Stimulated Reservoir Volume Bigger The Frac Volume The Greater The Stimulated Reservoir Volume & The Greater The Hydrocarbon Recovery Fisher 2002
Geomechanical Implications If SRV Important How Do You Get More? Study Showed That Higher Fluid Viscosity Slightly Increased The Tensile Failure Area Study Showed That Low Fluid Viscosity Dramatically Increased The Shear Failure Sanchez-Nagel
Geomechanical Implications But Does Complexity Or Stimulated Reservoir Volume Add Up To Hydrocarbon Recovery Study Showed That SRV Not Very Effective, Neither Was Induced Fracture For That Matter Additional Simulations Show That SRV May Not Be Critical Or Is It? What About Over The Long Term? Britt, No Fracture Network 8 Induced Fractures w/ 100 md-ft Britt, No Fracture Network 6 Induced Fractures w/ 100 md-ft Cipolla
Keys to Horizontal Success Design For Success Through Petrophysics Ductility (Mineralogy, Rock & Geomechanics) Permeability Completion(s) & Stimulation(s) Fracture Length & Lateral Length Execute, Execute, Execute