Analogue amplifier card

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Analogue amplifier card RE 30110/06.05 replaces: 10.04 1/10 Type VT-VSPA-1-X/ H/A/D 6641/00 Table of conens Conens Page Feaures 1 Ordering deails, accessories Funcion 3 Block circui diagram and connecion allocaion 4 and 5 Technical daa 6 and 7 Characerisic curves 7 Display and adjusmen elemens 8 a nd 9 Uni dimension 10 Engineering / mainenance guidelines, addiional informaion 10 Feaures Suiable for conrolling valve ypes 4WRA nominal sizes 6 and 10, series X and WRZ series 7X Buil-up in he form of a board in he Euro-forma 100 x 160 mm and is suiable for mouning ino a rack Command value inpus: Differenial inpu ± 10 V Four command value inpus, ±10 V ha can be called up Curren inpu 4 o 0 ma nvering he inernal command value signal via he 4V inpu or jumper Selecing he ramp ime via quadranal recogniion (4V inpu) or ramp ime call-ups (4V inpus) (opion T5) Swiching over he ramp ime range via jumpers Characerisic curve correcion by separaely adjusable jump heighs and maximum values Enable inpu Ramp on/off inpu Oupu signal operaional Swichable measuring socke (opion T5) Polariy proecion for he supply volage Power supply wih DC/DC converor wihou a raised zero poin

/10 Bosch Rexroh AG Hydraulics VSPA-1-X RE 30110/06.05 Ordering deails VT-VSPA 1 X V0 * Analogue amplifier in Eurocard forma For conrolling valve ypes: 4WRA 6 X; 4WRA 10 X; 4WRZ 7X = 1 Series 0 o 9 (0 o 9 unchanged echnical daa and connecional allocaion = X T1 = T5 = Furher deails in clear ex 1) Wih one ramp ime Wih five ramp imes Basic version 1) E.g. Oupu sage monioring or command value reached signal on reques Suiable card holders: 19 rack ypes VT 19101, VT 1910, VT 19103 and VT 19110 (see RE 9768) Enclosed card holder ype VT 130 (see RE 30103) wih use of a blind plae 4TE/3HE (maerial no. R90001004) Open card holder ype VT 300-X/48F (see RE 998) Only for insallaion in conrol cabine! Suiable power supply uni: Type VT-NE30-X, see RE 999 Compac power supply uni 115/30 VAC 4 VDC, 108 VA

RE 30110/06.05 VSPA-1-X Hydraulics Bosch Rexroh AG 3/10 Funcion Power supply [1] The amplifier card has a power supply wih an inrush curren limier. This supplies all of he inernal posiive and negaive supply volages. The inrush curren limier prevens inrush curren peaks caused by he smoohing capaciors in he curren oupu sage. Applied command value The inernal command value signal is formed from he sum of he exernal command value being applied o he differenial inpu [] and he command values being applied o he summaor [6] and he ramp generaor. The following is valid: Sandard value Curren inpu Differenial inpu Com. value socke Flow direcion 100% 4 ma 10 V 10 V P o B, A o T 0 % 1 ma 0 V 0 V 100 % 0 ma 10 V 10 V P o A, B o T 0 % < 1 ma 1) 0 V 1) f he curren inpu is no swiched or wih curren command value a cable break resuls in an inernal command value signal 0 %. No swiching akes place beween he curren and volage inpus. The inpus are permanenly available (see pin allocaion). Command value call-ups [4] Four command value signals w1 o w4 can be called-up. The exernal command value volages (command values 1 o 4) are eiher direcly applied via he conrolled volage oupus +10 V and 10 V or via an exernal poeniomeer. f he command value inus are direcly applied o he conrolled volaages hen he seings are done on poeniomeers w1 o w4. When using exernal poeniomeers hen he inernal poeniomeers ac as aenuaaors or limiers. Only one call-up a he same ime is possible. f more han one call-up is acivaed a he same ime hen call-up 1 has he lowers prioriy and call-up 4 he highes prioriy. The acive call-up is displayed via a yellow LED on he fron plae. Command value inversion [7] The inernally generaed command value which is formed from he inpu signals, command value call-ups and zero poin off-se signal can be invered by means of an exernal signal or via jumper J1. The inversion is displayed via a LED ( 1 ) on he fron plae. Enable funcion [8] Wih he enable funcion he curren oupu sages are released and he inernal command value signal is swiched o he ramp generaor. The enable signal is displayed on he fron panel by means of a LED. f he enable is wihdrawn, he inernal command value (wih an applied command value) changes wih he se ramp ime. The valve being conrolled herefore does no open suddenly. Ramp generaor [9] The ramp generaor limis he rae of adjusmen variable increase. The subsiqen jump funcions and ampliude aenuaion are no lenghed or shorened by he ramp ime. Wih a ramp on/off signal or mi wih jumper J he ramp ime is se o a minimum (< ms) (ramp off). Exernal ramp ime adjusmen Wih an exernal poeniomeer i is possible o lenghen he inernally se ramp ime. The seing can be checked wih he aid of he measuring socke. n he case of a cable break he inernal seing is auomaically valid. Characerisic curve generaor [10] Wih he adjusable characerisic curve generaor i is possible o separaely adjus he maximum values for he posiive and negaive signals so ha hey can be mached o sui he hydraulic requiremens. he acual movemen of he characerisic curve hrough he zero poin is no in he form of a jump bu is linear. Ampliude limier [11] The inernal command value is limied o approx. ±110 % of he nominal range. Clock generaor [13] The clock generaor produces he clock frequency for he oupu sages. The clock signal can be swiched, via a jumper, ino one of hree basic frequency ranges. Curren oupu sage [16] The curren oupu sage produces he clocked solenoid curren for he proporional valve. The solenoid curren is limied o.7 A per oupu. The oupu sage oupus are shor circuiproof. The oupu sages are de-energised in he case of an inernal faul signal or missing enable. Faul recognision [17] Moniors via curren he oupu sage. [ ] = Cross reference o he block circui diagram on pages 4 and 5

4/10 Bosch Rexroh AG Hydraulics VSPA-1-X RE 30110/06.05 Block circui diagram / connecion allocaion; VT-VSPA-1-X/V0/T1 Ramp on/off Ramp ime exernal Com. value 5 ±10 V + Com. value 6 4-0 ma + Com. value 4 Com. value 3 Com. value Com. value 1 Com. value call-ups 1 3 4 nversion Enable Operaing volage 4 V 0 V b1 b0 d10 d1 d14 d16 +15 V d4 d8 b14 b16 b b4 b8 b6 b4 b d d4 d6 d8 w4 b10 d18 z30 z3 b18 z4 z6 z8 J u u u u i u 3 4 w3 w w1 8 Enable UL 100 µf L0 1 Power supply Differenial inpu 3 Curren inpu 4 Com. value selecion logic 5 Zero poin adjusmen T 1 w UP/DOWN 15 Conroller 6 + ok F max J3 1 9 3 4 ok J5 13 11 Zw 5 Gw+ Gw- 10 S- S+ DC 1 7 J1 DC J4 1 +15V +7,5 V +5V M0 5 V 7,5V 15 V F 14 & 17 J7 U 16 J6 f -1 6 Com. value summaion 7 Com. value inversion 8 Enable funcion 9 Ramp generaor J8 J9 10 Characerisic curve generaor 11 Ampliude limier 1 Com. value oupu 13 Clock generaor 14 Ac. curren oupu Enable Faul recogniion 15 Curren conroller 16 Curren oupu sage 17 Faul recogniion ok UL d6 d30 z z6 z8 z z4 z18 z1 z14 z16 z10 d3 d0 d b3 b30 b6 b8 z0 Reserved nernal com. value Reserved Solenoid b Solenoid a Acual value Reserved Operaional +10 V / 5 ma 10 V / 5 ma Measuremen signal Ramp ime M0 Sysem earh

RE 30110/06.05 VSPA-1-X Hydraulics Bosch Rexroh AG 5/10 Block circui diagram / connecion allocaion; VT-VSPA-1-X/V0/T5 1 3 4 + + 1 3 4 4 V 0 V b1 b0 d10 d1 d14 d16 d4 d8 b14 b16 b b4 b8 b6 b4 b d d4 d6 d8 b10 d18 z30 z3 b18 z4 z6 z8 +15 V w4 u u w3 8 L0 u u i 4 u w 1 3 3 J w1 A 1 B 4 UL 3 100 µf 19 C 4 6 Zw DC 5 5 1 D 6 7 J1 5 DC -1 + E ok Gw+ 4Q F S+ J4 +15V +7,5 V +5V M0 5 V 7,5V 15 V max 1 T 1 9 Gw- S- + - J3 3 4 J8 J9 7 10 11 0 15 Conroller 013456789A BC DEF 18 1 14 & ok 17 w J5 13 f U 16 ok J6 J7 UL v d6 d30 z z6 z8 z z4 z18 z1 z14 z16 z10 d3 d0 d b3 b30 b6 b8 z0 013456789ABCDEF Ramp on/off 4-Quadran operaion Ramp call-ups Ramp ime exernal Com. value 5 ± 10 V Com. value 6 4-0 ma Com. value 4 Com. value 3 Com. value Com. value 1 Com. value call-ups nversion Enable Operaing volage Enable UP/DOWN Enable Faul recogniion Measuring poins 1 Power supply Differenial inpu 3 Curren inpu 4 Com. value selecion logic 5 Zero poin adjusmen 6 Com. value summaion 7 Com. value inversion 8 Enable funcion 9 Ramp generaor 10 Characerisic curve generaor 11 Ampliude limier 1 Com. value oupu 13 Clock generaor 14 Acual curren oupu 15 Curren conroller 16 Curren oupu sage 17 Faul recogniion 18 Measuring poin swichover 19 Ramp ime selecion logic Reserved nernal com. value Reserved Solenoid b Solenoid a Acual value Reserved Operaional +10 V / 5 ma 10 V / 5 ma Measuremen signal M0 Sysem earh

6/10 Bosch Rexroh AG Hydraulics VSPA-1-X RE 30110/06.05 Technical daa (for applicaions ouside hese parameers, please consul us!) Operaing volage U B 4 VDC + 40% 0% Funcional range: Upper limiing value U B () max 35 V Lower limiing value U B () min 18 V Power consumpion P S < 50 VA Curren consumpion < A Fuse S A medium slow, replacable npus: Analogue Com. value 1 o 4 (poeniomeer inpus) U e 0 o ±10 V; R e (ref. is M0) Com. value 5 (differenial inpu) U e 0 o ±10 V; R e > 50 kω Com. value 6 (curren inpu) e 4 o 0 ma; load R B = 100 Ω Exernal ramp ime U e 0 o + 10 V; R e = 10 kω (raised inernally o +15 V; ref. is M0) Digial Command value call-ups U 8.5 V o U B > call-up acuaed; R e U 0 o 6.5 V > no call-up; R e Ramp call-up (opion T5) U 8.5 V o U B > call-up acuaed; R e U 0 o 6.5 V > no call-up; R e Quadran recognision U 8.5 V o U B > ON; R e U 0 o 6.5 V > OFF; R e Command value inversion U 8.5 V o U B > ON; R e U 0 o 6.5 V > OFF; R e Enable U 8.5 V o U B > ON; R e U 0 o 6.5 V > OFF; R e Ramp U 8.5 V o U B > ON; R e U 0 o 6.5 V > OFF; R e Seing ranges Zero compensaion (poeniomeer Zw ) ±30% Command value (poeniomeers w1 o w4 ) 0% o 110% Ramp imes (poeniomeers 1 o 5 ) 0 ms o 5 s; swichable 0. o 50 s Jump heigh (poeniomeers S+ and S ) 0% o 50% Ampliude aenuaion (poeniomeers G+ and G ) 0% o 110% (valid when seing he jump heigh from 0%) Oupus Command value signal U ±10 V ± %; max = ma Acual value signal U ±.5 V ± %; max = ma (mv ma) Measuring poin signal (opion 5) U ±10 V ± %; max = ma Operaional U > 16 V; 50 ma (wih a faul: U < 1 V; R i = 10 kω) Conrolled volages U ±10 V ± %; 5 ma; shor circui-proof Curren oupu sage 0 o.5 A; shor circui-proof; clocked approx. 5 khz Measuremen sockes Command value signal Acual value signal ±10 V ± %; max = ma ±.5 V ± %; max = ma (mv ma)

RE 30110/06.05 VSPA-1-X Hydraulics Bosch Rexroh AG 7/10 Technical daa (coninued) Clock frequency WRA6 f 300 o 370 Hz (a 4 V U B and 0 V U com. = 370 Hz) WRA10 f 180 o 410 Hz (a 4 V U B and 0 V U com. = 410 Hz) WRZ f 170 Hz Connecion ype 48-pin blade connecor, DN 4161, form F Card dimensions Eurocard 100 x 160 mm, DN 41494 Fron plae dimensions Heigh 3 HE (18.4 mm) Widh soldered side 1 TE (5.08 mm) Widh componen side 3 TE Permissible operaing emperaure range ϑ 0 o 50 C Sorage emperaure range ϑ 5 C o +85 C Weigh m 0.17 kg (ne) Characerisic curves 500 50 000 4WRZ-7X 4WRA-X 1750 Curren in ma 1500 150 1000 750 500 350 50 100% 80% 60% 40% 0% % % 0% 40% 60% 80% 100% Command value in %

8/10 Bosch Rexroh AG Hydraulics VSPA-1-X RE 30110/06.05 Display / adjusmen elemen T1 J3 ramp ime J8, J9 jump heigh J8 J9 J4 Jump funcion J1 inversion 0. o 50 sec. 4WRA6 and 10 X Off nvered 0.0 o 5 sec. 4WRZ 7X On No invered REXROTH -1 T Gw+ S+ Gw- S- J4 J10 Zw w1 w w3 w4 J3 J9 J5 J8 f J6 Do no adjus! (ramp ime symmery) J1 J J7 w Do no adjus! (bias curren) VSPA Do no adjus! (inernal reference volage) LED displays: Operaional (green) Enable (yellow) 1 Exernal inversion Measuremen sockes:, w, Measuremen signal Measuremen zero J5, J6 clock frequency J5 J6 4WRA6 X 4WRA10 X Universal, 4WRZ 7X J ramp funcion Off On = = = J7 max. curren seing 4WRZ 7X 4WRA X Facory jumper seing Jumper closed Jumper open Poeniomeer (parially wih LED display): Zw Zero poin alignmen adjusable on he board: w1 Command value 1 Gw+ Ampliude aenuaion for posiive command values w Command value Gw Ampliude aenuaion for negaive command values w3 Command value 3 S+ Jump heighs for a posiive direcion w4 Command value 4 S Jump heighs for a negaive direcion Ramp ime f Clock frequency oupu sage Adjusing he locked poeniomeers invalidaes any guaranee claims!

F 013456789A B C D E RE 30110/06.05 VSPA-1-X Hydraulics Bosch Rexroh AG 9/10 Display / adjusmen elemen T5 J3 ramp ime J8, J9 jump heigh J8 J9 J4 jump funcion J1 inversion 0. o 50 sec. 4WRA6 and 10 X Off nvered 0.0 o 5 sec. 4WRZ 7X On No invered -14Q T Gw+ S+ Gw- S- J4 J10 Zw w1 w w3 w4 1 3 4 5 J3 J9 J5 J8 f J6 Do no adjus! (ramp ime symmery) J1 J J7 w v Do no adjus! (bias curren) VSPA Do no adjus! (inernal reference volage) LED displays: Operaional (green) Enable (yellow) 1 Exernal inversion Measuremen sockes:, w, Measuremen signal Measuremen zero (deailed informaion see RE 30110-B) J5, J6 clock frequency J5 J6 4WRA6 X 4WRA10 X Universal, 4WRZ 7X J ramp funcion Off On = = = J7 max. curren seing 4WRZ 7X 4WRA X Facory jumper seing Jumper closed Jumper open Poeniomeer (parially wih LED display): Zw Zero poin alignmen adjusable on he board: w1 Command value 1 Gw+ Ampliude aenuaion for posiive command values w Command value Gw Ampliude aenuaion for negaive command values w3 Command value 3 S+ Jump heighs for a posiive direcion w4 Command value 4 S Jump heighs for a negaive direcion 1 Ramp ime 1 f Clock frequency oupu sage Ramp ime 3 Ramp ime 3 4 Ramp ime 4 5 Ramp ime 5 Adjusing he locked poeniomeers invalidaes any guaranee claims!

F 013456789A B C D E 10/10 Bosch Rexroh AG Hydraulics VSPA-1-X RE 30110/06.05 Uni dimensions (nominal dimensions in mm) T1 T5 REXROTH -1 T REXROTH -1 4Q T 3HE (18,4) Zw w1 w w3 w4 Zw w1 w w3 w4 1 3 4 5 100 89 w VSPA w v VSPA Ø 8 4TE (0) 7 165 Engineering / mainenance guidelines / addiional informaion For furher informaion see Produc descripion and commissioning insrucions VT-VSPA-1-X/ (RE 30110-B). Bosch Rexroh AG Hydraulics Zum Eisengießer 1 97816 Lohr am Main, Germany Telefon +49 (0) 93 5 / 18-0 Telefax +49 (0) 93 5 / 18-3 58 documenaion@boschrexroh.de www.boschrexroh.de This documen, as well as he daa, specificaions and oher informaion se forh in i, are he exclusive propery of Bosch Rexroh AG. may no be reproduced or given o hird paries wihou is consen. The daa specified above only serve o describe he produc. No saemens concerning a cerain condiion or suiabiliy for a cerain applicaion can be derived from our informaion. The informaion given does no release he user from he obligaion of own judgmen and verificaion. mus be remembered ha our producs are subjec o a naural process of wear and aging.

RE 30110/06.05 VSPA-1-X Hydraulics Bosch Rexroh AG 11/10 Noes Bosch Rexroh AG Hydraulics Zum Eisengießer 1 97816 Lohr am Main, Germany Telefon +49 (0) 93 5 / 18-0 Telefax +49 (0) 93 5 / 18-3 58 documenaion@boschrexroh.de www.boschrexroh.de This documen, as well as he daa, specificaions and oher informaion se forh in i, are he exclusive propery of Bosch Rexroh AG. may no be reproduced or given o hird paries wihou is consen. The daa specified above only serve o describe he produc. No saemens concerning a cerain condiion or suiabiliy for a cerain applicaion can be derived from our informaion. The informaion given does no release he user from he obligaion of own judgmen and verificaion. mus be remembered ha our producs are subjec o a naural process of wear and aging.

1/10 Bosch Rexroh AG Hydraulics VSPA-1-X RE 30110/06.05 Noes Bosch Rexroh AG Hydraulics Zum Eisengießer 1 97816 Lohr am Main, Germany Telefon +49 (0) 93 5 / 18-0 Telefax +49 (0) 93 5 / 18-3 58 documenaion@boschrexroh.de www.boschrexroh.de This documen, as well as he daa, specificaions and oher informaion se forh in i, are he exclusive propery of Bosch Rexroh AG. may no be reproduced or given o hird paries wihou is consen. The daa specified above only serve o describe he produc. No saemens concerning a cerain condiion or suiabiliy for a cerain applicaion can be derived from our informaion. The informaion given does no release he user from he obligaion of own judgmen and verificaion. mus be remembered ha our producs are subjec o a naural process of wear and aging.

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