Application of CFX code in Nuclear Reactor Thermal Hydraulics at the Brazilian Nuclear Technology Development Center (CDTN)

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Application of CFX code in Nuclear Reactor Thermal Hydraulics at the Brazilian Nuclear Technology Development Center (CDTN) André Augusto Campagnole dos Santos José Afonso Barros Filho Hugo Cezar Rezende Moysés Alberto Navarro (Laboratory Manager)

PRESENTATION TOPICS Overview of CDTN; Recent Research; Thermal Stratification Perforated Plates and the Lower end Nozzle Spacer Grids Countercurrent Flow Limitation Final Remarks;

OVERVIEW OF CDTN Brazilian Nuclear Technology Development Center (CDTN Centro de Desenvolvimento da Technologia Nuclear)

Global view of Brazilian Nuclear Energy Federal Government Science and Technology Ministry Defense Ministry Energy and Mines Ministry National Nuclear Energy Commission(CNEN) Research and Development Directory INB Mining and production of nuclear fuel Radioactive Protection and Safety Directory ELETRONUCLEAR Rio de Janeiro Angra dos Reis -Rio Angra I and II Nuclear Reactors CRCN Recife IEN Rio IRD Rio IPEN São Paulo CDTN CTM-SP Technology Center of the Navy in São Paulo Belo Horizonte R&D institutes of CNEN

Brazilian Nuclear Technology Development Center

Description of the Brazilian Nuclear Technology Development Center (CDTN) Considered as a large institute, CDTN occupies an area of 240.000 m 2, being 35.000 m 2 of constructed area. Possesses a research nuclear reactor (TRIGA), radiation installations (Gama irradiation Laboratory and Radiopharmaceuticals research and production unit) and a total of 50 laboratories for diverse applications. CDTN acts in the nuclear field performing Research, Technological Development and Postgraduate education;

The Work Force of CDTN Total Work force 622 Permanent Employees 387 89 Doctors 70 Masters 227 Specialists Complementary Staff 226 - Collaborators; - Students; - Cleaning and conservation; - Security; - Nursery;...

Main Fields of Research at CDTN Health Medical application of radiations; Nanotechnology Development of new materials, products and processes; Industry Production of Radiopharmaceuticals; Environment Waste management; Mineral Technology; Impact assessment ; Nuclear Technology Fuel Technology; Reactor Technology; Thermal hydraulics Neutronics Accident analysis Structural Integrity; Analytic Techniques;

Thermal Hydraulics Laboratory of CDTN

Thermal Hydraulics Laboratory of CDTN The laboratory s objective is to investigate experimentally and numerically single and two phase flow in geometries and conditions of nuclear systems and components. These studies intend to increase the knowledge of the behavior of the flow, assisting in the further development of nuclear reactor technology and in academic research in the field of nuclear thermal-fluid dynamics.

RECENT RESEARCH Studies performed over the past six years applying ANSYS

THERMAL STRATIFICATION Experiments, CFD and Mechanical Simulations Products: 1 Doctoral theses (Experimental / Mechanical), 1 Doctoral theses (Experimental / CFD in progress) and 8 Graduation Students Scientific Initiations

Thermal Stratification

Temperature [ºC] T [ o C] Thermal Stratification: CFD Simulation Mesh 874.586 nodes 3.699.499 elements 250 200 200 150 150 100 50 100 T3S05 EXP 50 T3S05 CFX Simplified geometry T3S05-V CFX Complete geometry 0-0.061-0.041-0.021-0.001 0.019 0.039 0.059 R [m]

Thermal Stratification: Stress analysis

Thermal Stratification: Stress analysis 10 s 40 s 10 s 40 s

PERFORATED PLATES AND THE LOWER END NOZZLE Experiments and CFD Simulations Products: 1 Doctoral theses (Experimental / CFD in progress), 1 Masters theses (Experimental / CFD), and 5 Graduation Students Scientific Initiations

Lower End Nozzle Bundle ECN Perforated Plate Lower end Nozzle Nuclear Fuel Element (NFE) Numerical Simulation of the Lower End Nozzle of the NFE

Lower End Nozzle P / P ref 1 0,995 0,99 0,985 0,98 0,975 0,97 0,965 Nozzle Bocal Perforated plate Placa perfurada Re = 111847 k- ε S.S.T. Experimental Re = 337263 Re = 565109 Re = 998184 Re = 773724 0,96-0,5-0,4-0,3-0,2-0,1 0 0,1 0,2 0,3 0,4 0,5 Z [m]

Perforated Plates: Experiments CAA Pressure taps Experimental assembly

DP [mbar] Perforated Plates: CFD Simulation k-ε SST 15 Plate 07 12 Exp k-e 9 SST 6 3 0 Perforated Plate -2 0 2 4 6 8 10 12 14 Length Velocity Pressure drop

SPACER GRIDS Experiments and CFD Simulations Products: 1 Doctoral theses (Experimental / CFD in progress) and 2 Graduation Students Scientific Initiations

Spacer Grids

Swirl factor (F ) Spacer Grid 0.25 0.2 0.15 Karoutas k-ε BSLRS SST 0.1 0.05 0 0 0.1 0.2 0.3 0.4 0.5 z [m]

COUNTERCURRENT FLOW LIMITATION (CCFL) Experiments and initial CFD Simulation Product: 1 Doctoral theses (Experimental) and 1 Graduation Students Scientific Initiations

Countercurrent Flow Limitation (CCFL) PWR ( ANGRA II) CCFL Vapor flow Water flow Vapor/Water interface shear and drag causes resistance to water flow, lowering the net water flow rate into the core.

Countercurrent Flow Limitation (CCFL) Experimental model Preliminary Simulation CFD Model

FINAL REMARKS

Final Remarks ANSYS codes have been applied with success at CDTN, with more than 20 academic papers and 5 theses were developed. The V&V studies performed over the past years show very satisfactory results with ANSYS CFX code. It must be highlighted that experiments and numerical simulations are both indispensable for proper scientific and technological work.

THANK YOU Questions?