Quick reference CONTENTS CPF20... 8.2 CP600-5... 8. CP602-5... 8.4 20662 handle kit... 8.5 MP06... 8.6 MP2... 8.6 BC06... 8.9 BC0... 8.0 BC... 8. CP0-... 8. CP904-... 8.4 SC0... 8.5 SC... 8.6 DIN connectors... 8.8 Pilot pistons... 8.9 Cavity plugs (CP cavities)... 8.22 Cavity plugs (NCS cavities)... 8.2 Seal kits (NCS cavities)... 8.24 Form tools (NCS cavities)... 8.25 MC200 microcontroller... 8.26 Orifice plugs... 8.28 Screened orifice plugs... 8.0 X05-FD0 Traaction manifold... 8. X05-FD6 Traction manifold... 8.2 X05-FD6 Traction manifold... 8. MMHIC Test Block - 025000... 8.5 Quick reference 9.
CPF20 cavity screen OPERATION This cartridge assembly is a high pressure screen. Not recommended as a substitute for hydraulic system filters. SPECIFICATIONS Performance graph psi bar 54 SUS ( cst) hyd. oil @ 00 F (8 C) 0.2 0.7 Schematic 2 IN 8.7 0.6 20 micron 7. 0.5 5.8 4.4 2.9 Pressure drop 0.4 0. 0.2.5 0. 0 L/min US gal/min 20 5. 60 micron 40 60 80 00 20 Flow 0.6 5.9 2. 26.4.7 P0 057E OUT Specifications Pressure rating Nominal flow: 20 micron Nominal flow: 60 micron Weight Cavity P0 059 207 bar [000 psi] 8 L/min [0 gpm] 4 L/min [0 gpm] 0.47 kg [.04 lbs] SDC20- CPF20 Cavity screen Cross section -5/8-2 UN /4-20 UNC h.875 in t 54-68 N m [40-50 ft.lbs.] 2 85. [.5] 0. [.98] 6.8 [0.66] P0 058 Seals Seal kit B = Buna-N 20608 V = Viton 20609 Housing and ports Housing P/N 0 = No Housing No Housing 6B=AL,/4 BSP CP20--6B 8B=AL, BSP CP20--8B 2S=AL, #2 SAE CP20--2S 6S=AL, #6 SAE CP20--6S Other housings available CPF20 - - B - 20S - P - 020 Filt er mesh 020 = 20 micron 060 = 60 micron Plug option P = Filter w/ #20 SAE hex plug Omit = Filter only P0 060E 9.2
CP600-5 pump OPERATION This is a manually operated uni-directional pump. SPECIFICATIONS Schematic Specifications force lbf kg 77.2 5 Input Force vs Output Pressure cst [54 SUS] hyd.oil @ 8 C [00 F] 6.7 46. 28 2 0.9 4 5.4 7 2 P0 24 0 0 bar 0 0 20 0 40 50 60 70 Specifications Pressure rating 207 bar [000 psi] psi 0 45 290 45 580 725 870 05 P0 28E Displacement.2 cu. cm [0.07 cu. in.]/stroke Leakage 6 drops/min @ rated pressure Weight 0.24 kg [0.52 lbs] Cavity SDC 0-2 Pump force 4N [7.7lbs] 2 [0.84] Stroke Push to Pressurize 9.0 [.66] h.00 in t 4-47 N m [0-5 lbf-ft] 2 CP600-5 pump 4.9 [.8] P0 242 CP600-5-B-6S Seals Seal kit B = Buna-N 2005 V = Viton 2006 Housing & Ports Housing P/N 0 = Cartridge only No Housing 6S = AL, #6 SAE CP0-2-6S 8S = AL, #8 SAE CP0-2-8S DGB = AL, /8 BSPP SDC0-2-DG-B DG4B = AL, /2 BSPP SDC0-2-DG-4B Other housings available P0 2E 9.
CP602-5 hand pump OPERATION SPECIFICATIONS Manually operated pump. Specifications Schematic Pressure rating Displacement Leakage Cavity 207 bar [000 psi] 9.2 cm³ [0.56 in³] / stroke 6 drops/ minute @ rated pressure SDC6-2 2 P0 245 Perfromance graph Force lbs kg 88 40 Input Force vs Output Pressure cst [54 SUS] hyd.oil @ 8 C [00 F] 66 44 22 0 20 0 With Handle Kit 20662 CP602-5 hand pump Cross section 0 0 bar 0 7 4 5 68 psi 0 247 49 740 986 P0 29E.50 in 22-6 N m [90-00 lbf ft] 5/6-2 UN-2A 2 05.8 [4.7] MAX 44.9 [.77] P0 25 Seals Sealkit B = Buna-N 2009 V = Viton 2000 CP602-5-B-2S Handle kit is required - sold separately PN - 20662 Housing and Ports Housing P/N 0 =No Housing NoHousing 2S= AL,#2SAE CP6-2-2S 6S= AL,#6SAE CP6-2-6S 6B= AL,/4BSPP CP6-2-6B 8B = AL, BSPP CP6-2-8B Other housings available P0 E 9.4
20662 handle kit Installation Drawing 89.0 [7.44].8 [.25] Cavity C.L.To Mounting Bolt C.L. 65.0 [6.50] 97.8 [.58].0 [0.45] /8-24UNF -2A THD. Min. Depth 6. [0.6] at location Shown 28.6 [.] P0 247 20662 handle kit To order, request part number 20662 handle kit 9.5
MP 06 and MP 2 hand pumps SPECIFICATIONS Schematic Specifications 2 P0 245 Size 06 2 Displacement Per Stroke cm [in ] 0.94 [0.057] 5 [0.05] Max. pressure bar 5 5 [psi] [4569] [4569] NCS Cavity 06/2 2/2 Max tightening torque Nm [lbf in] 40 [54] 80 [708] cartridge kg 0.254 [lb] [0.560] Weight cartridge kg 0.550 with handle [lb] [.2] with housing kg 0.854 [lb] [.88] MP06 and MP 2 hand pump Description These small displacement hand pumps are used typically for piloting the operation of small hydraulic cylinders or valves. These pumps can be mounted inline using the standard housing or in special blocks. For smooth operation, inlet lines should not be excessively long, and the vertical distance between pump and tank level no more than 00 mm. These pumps can work in outdoor applications if the ambient air is not contaminated by powder and dust. MP06 detail drawing 9.6 P04 556E
MP 06 and MP 2 hand pumps (continued) MP2 detail drawing P04 555E MP 06 and MP 2 hand pump 9.7
MP 06 and MP 2 hand pumps Example of designation MP 06 MP 06 / GL - T500 - G/4 - V 00 = without handle GL = with handle Seals V = Viton Omit = Buna N Seal kit 2000080 20000060 T500 = extension Standard housing G/4 = /4 BSP 00 = Cartridge only Example of designation MP 2 MP 2 / GL - T500 - G/2 - V 00 = without handle GL = with handle Seals V = Viton Omit = Buna N Seal kit 20000470 2000020 MP06 and MP 2 hand pump T500 = extension Standard housing G/2 = /2 BSP 00 = Cartridge only 9.8
BC 06 velocity fuse OPERATION This is an in-line restrictive type flow control valve. SPECIFICATIONS Schematic Theoretical performance P C P C P0 496 Specifications Pressure rating Rated Free Flow at 7 bar [00 psi] Cavity 20 bar [000 psi] 0 l/min [8 US gal/min] Consult factory P04 568E BC 06 velocity fuse P0 92E Adjustment H 00 = No factory adjustment 0.25 = 0.25 mm [ in] 0.5 = 0.5 mm [ in].0 =.0 mm [ in].5 =.5 2.0 = 2.0 BC 06 -.0 - G - 00 - S.5 Metering orifice Omit = No orifice S0.5 = 0.5 mm [ in] S0.7 = 0.7 mm [ in] S.0 =.0 mm [ in] S.5 =.5 mm [ in] S2.0 = 2.0 mm [ in] Coupling Contact factory P0 85E 9.9
BC 0 velocity fuse OPERATION This is an in-line restrictive type flow control valve. SPECIFICATIONS Schematic Theoretical performance P C P C P0 496 Specifications Pressure rating Rated Free Flow at 7 bar [00 psi] Cavity 20 bar [000 psi] 60 l/min [6 US gal/min] Consult factory BC 0 velocity fuse P0 99E P0 924E Adjustment H 00 = No factory adjustment 0.25 = 0.25 mm [ in] 0.5 = 0.5 mm [ in].0 =.0 mm [ in].5 =.5 2.0 = 2.0 BC 0 -.0 - G - 00 - S.5 Metering orifice Omit = No orifice S0.5 = 0.5 mm [ in] S0.7 = 0.7 mm [ in] S.0 =.0 mm [ in] S.5 =.5 mm [ in] S2.0 = 2.0 mm [ in] Coupling Contact factory P0 847E 9.0
BC velocity fuse OPERATION This is an in-line restrictive type flow control valve with free reverse flow. SPECIFICATIONS Schematic Theoretical performance P C P C P0 496 Specifications Pressure rating Rated Free Flow at 7 bar [00 psi] Cavity 20 bar [000 psi] 85 l/min [0 US gal/min] Consult factory P0 940E BC velocity fuse P0 925E Adjustment H 00 = No factory adjustment 0.25 = 0.25 mm [ in] 0.5 = 0.5 mm [ in].0 =.0 mm [ in].5 =.5mm 2.0 = 2.0mm BC -.0 - G - 00 - S.5 Metering orifice Omit = No orifice S0.5 = 0.5 mm [ in] S0.7 = 0.7 mm [ in] S.0 =.0 mm [ in] S.5 =.5 mm [ in] S2.0 = 2.0 mm [ in] Coupling Contact factory P0 848E 9.
BC 06, BC 0 and BC cavities TYPE BC 06 P0 9 TYPE BC 0 BC 06, BC 0, and BC cavities P0 40 TYPE BC P0 4 9.2
CP0- velocity fuse OPERATION SPECIFICATIONS This is an in-line velocity fuse. Schematic Specifications psi 290 bar 20 CP0--B-20-2.5 Free Flow cst [54 SUS] hyd.oil @ 8 C [00 F] 22 74 6 2 IN Specifications Pressure rating Max Trip Flow Bypass Flow Weight Cavity OUT P0 5 207 bar [000 psi] 0 l/min [29 US gal/min] 9.5 lpm [2.5 gal/min] 0.2 kg [0.26 lbs] #0 SAE Port 6 8 58 4 0 0 l/min 0 20 40 60 80 00 20 US gal/min 5. 0.6 5.9 2. 26.4.7 P0 27E 7/8-4 UNF-2A.00 in 5-58 N m [9-4 lbf ft] CP0- velocity fuse #0 SAE 7 JIC #0 SAE Face Seal 2.7 [0.50] 9.9 [.57] P0 2 Seals B = BUNA-N V = VITON CP0--B-FS0-7-2.5 Bypass Flow @ 48 bar [700 psi] l/min USgal/min 2.5 = 9.5 2.5 Fitting Type Omit = #0SAE7 JIC FS0 = #0SAE face seal Flow Setting l/min USgal/min 7 = 64.4 7 20 = 75.7 20 2 = 87. 2 26 = 98.4 26 29 = 09.8 29 P0 E 9.
CP904- flow control valve OPERATION This is an in-line restrictive type flow control valve with free reverse flow. SPECIFICATIONS Schematic Specifications 2 P0 8 Pressure Drop P0 0E cst [54 SUS] hyd.oil @ 8 C [00 F] psi bar 22 6 74 2 6 8 58 4 CP904- flow control valve /6-2 UN-2A Specifications Pressure rating Rated Free Flow at 7 bar [00 psi] Max regulated flow Cavity.75 in 95 N m [70 lbf ft] 207 bar [000 psi] l/min [0 US gal/min] 06 l/min [28 US gal/min] Modified SAE #4 port #0 JIC Fitting /6-2 UN-2A 0 0 l/min 0 US gal/min psi 290 200 22 60 740 20 60 bar 80 580 40 0 0 l/min 0 US gal/min 40 80 0.6 2..7 cst [54 SUS] hyd.oil @ 8 C [00 F] 20 Regulated Flow 40 20 60 60.75 in 95 N m [70 lbf ft] 42. 5. 0.6 5.9 2. #0 O-Ring Face Seal 80 Regulated Flow Free Flow Regulated Flow Free Flow2 #2 JIC Fitting 44. [.75] 49. [.94] 44. [.75] 2.9 [.0] P0 26 9.4 Seals Seal kit B = Buna-N 720025 V = Viton 7206 CP904--B-0-24 Flow Setting l/min USgal/min 8 = 68. 8 24 = 90.8 24 28 = 06.0 28 Consult factory for complete list of flows. Connection(Port2) 0 = #0SAE7 JIC Fitting 7/8-4UNC-2A 2 = #2SAE7 JIC Fitting /6-2UN-2A FS0 = #0SAEO-Ring Face Seal 7/6-2UN-2A P0 4E
SC 0 OPERATION This is an in-line restrictive type flow control valve. SPECIFICATIONS Schematic Theoretical performance P0 500 Specifications Pressure rating Max regulated flow Cavity 20 bar [000 psi] 6 l/min [4.2 US gal/min] Consult factory P0 94E SC 0 P0 926E Orifice diameter SC0 -.25 - G - 00 Flow at 00 bar [450 psi] l/min [US gal/min] mm.25 = 2.0[0.5].50 =.0[0.79] 2.00 = 4.0[.06] 2.25 = 5.0[.2] 2.50 = 6.0[.59].00 = 9.0[2.8].50 =.0[2.9] 4.00 = 6.0[4.2] P0 85E 9.5
SC OPERATION This is an in-line restrictive type flow control valve. SPECIFICATIONS Schematic Theoretical performance P0 500 Specifications Pressure rating Max regulated flow Cavity 207 bar [000 psi] 47 l/min [2 US gal/min] Consult factory SC P0 942E P0 927E 9.6 SC/4.5 - G - 00 Orifice flow Orifice diameter Flow at 00 bar [450 psi] mm l/min [US gal/min 2.50 = 9 [2.8 ].00 = 2 [.7 ].50 = 7 [4.49] 4.00 = 2 [5.55 ] 4.50 = 27 [7. ] 5.00 = 2 [8.45 ] 5.50 = 40 [0.57 ] 6.00 = 47 [2.42 ] P0 852E
SC 0 and SC cavities TYPE SC 0 P0 42 TYPE SC SC 0 and SC cavities P0 4 9.7
DIN connectors STANDARD CONNECTORS TO DIN 4650 TYPE A CONNECTOR 2 Ø 9 [0.5] 42 [.65] Ø 27 [.06] 28 [.0] Standard connector for use with DC input. Type A Order no. 08800080 M 4 [0.6] TYPE C CONNECTOR ( ) 2 (+) Ø 9 [0.5] 42 [.65] [.22] Ø 27 [.06] Full wave bridge rectifier with 4 diodes and VDR protecting the a.c. side against overvoltage from electrical power supply. Type C Order no. 08800060 DIN connectors M TYPE E CONNECTOR 4 [0.6] ( ) 2 (+) Ø 9 [0.5] 42 [.65] Ø 27 [.06] 28 [.0] With diode blocking overvoltage on opening. Type E Order no. 0880040 M 4 [0.6] TYPE K CONNECTOR 2 PG 0 55 [2.7] 40 [.57] Standard connector to Kostal patern, for use with DC input. Type K Order no. 0880050 P04 557E REMARK 9.8 For details of use, see technical data relevant to the individual solenoid valves. All connector are supplied unassembled. Connectors with indicator lights are available on request (Consult factory).
Pilot pistons OPERATION Pilot pistons used with check valve cartridges are an economical way to create pilotoperated check valve functions in custom Hydraulic Integrated Circuits (HIC). EXAMPLE Application of pilot pistons Lifting Lowering W W Pilot piston Check valve Pilot pistons Load holding W P0 082 9.9
Pilot pistons Single-acting pilot pistons Series Compatible valves Pilot ratio Seals (optional) 8 CV08-NP 4: ) 720092 O-rings 2) 720500 back-up rings Pilot piston order code A 62460 26.97 [.062] B 4.27 [0.562] Bore diameter* Ø 2.70 ± 0.0 [0.50 ± 0.00] A B P0 074 0 CV0-NP 4: ) 72078 O-ring 2) 72042 back-up rings CP00-2.5: 2 CP0-4: ) 7200 O-ring 2) 72085 back-up rings 6275 44.45 [.750] 6276 47.6 [.875] 6255 8.0 [.500] 6258 60. [2.75] 25.40 [.000] 28.58 [.25] 9.05 [0.750] 4.9 [.75] Ø 5.90 ± 0.0 [0.626 ± 0.00] Ø 22.25 ± 0.0 [0.876 ± 0.00] A A B P0 075 B P0 076 Pilot pistons 6 CP02-4: ) 7200 O-ring 2) 72075 back-up rings 620600 60.20 [2.70] 2.55 [0.927] Ø 28.6 ± 0.0 [.27 ± 0.00] A B P0 077 Consult factory for bore details. 9.20
Pilot pistons Double-acting pilot pistons Series Compatible valves Pilot ratio Seals (optional) 8 CV08-NP 4: ) 720092 O-rings 2) 720500 back-up rings 0 CV0-NP 4: ) 72078 O-ring 2) 72042 back-up rings Pilot piston order code A 62457 4.28 [.625] 6255 52.7 [2.062] 6258 8.0 [.500] 625298 49.5 [.950] 62058 60.50 [2.82] 62400 57.5 [2.250] CP00-2.5: 62692 69.85 2 CP0-4: ) 7200 O-ring 2) 72085 back-up rings [2.750] 62504 66.04 [2.600] 6259 82.55 [.250] B 4.27 [0.562] 9.84 [0.78] 2.70 [0.500] 8.42 [0.725] 20.7 [0.86] 9.05 [0.750] 25.40 [.000] 2.50 [0.925] 28.58 [.25] Bore diameter* Ø 2.70 ± 0.0 [0.50 ± 0.00] Ø 5.90 ± 0.0 [0.626 ± 0.00] Ø 22.25 ± 0.0 [0.876 ± 0.00] B B B A B P0 078 A A B P0 079 B P0 080 6 CP02-4: ) 7200 O-ring 2) 72075 back-up rings 62540 XXX XXX Ø 28.6 ± 0.0 [.27 ± 0.00] B A B P0 08 Pilot pistons Consult factory for bore details. 9.2
Cavity plugs (CP and SDC cavities) FUNCTION 2 WAY PLUG Cavity plugs are used to block flow into and out of set ports or to block flow between given ports. Plug options B 2 2 P0 06 P0 065 WAY PLUG Plug options 2 2 B B2 2 2 2 B B Cavity plugs 4 WAY PLUG P0 062 Plug options 2 2 2 P0 066 2 B B4 B7 B0 4 4 4 4 4 2 2 2 2 2 B B2 B5 B8 B 4 4 4 4 4 2 B 2 B6 2 B9 2 B2 2 4 4 4 4 P0 06 P0 067 Series 04-4 Series 08-8 Series 0-0 Series 2-2 Series 6-6 Series 20-20 Series Seals B - Buna-N (std.) V - Viton (opt.) CP0 - B - - B Configuration See schematics Cavity type 2-2 Way - Way S - Way (0, 2, 6 & 20 series only) 4-4 Way P0 064 9.22
Cavity plugs (NCS cavities) PLUGS FOR NCS CAVITIES NCS../0 NCS../2 NCS../ NCS../4 NCS../4PT 2 2 4 4 2 2 2 P0028 Dimensions Type NCS 04/0 NCS 04/2 NCS 04/ NCS 04/4 NCS 04/4PT NCS 06/0 NCS 06/2 NCS 06/ NCS 06/4 NCS 06/4PT NCS 2/0 NCS 2/2 NCS 2/ NCS 2/4 NCS 2/4PT Dimensions-mm A B C D E F G H M8x.5 M8x.5 M8x.5 M8x.5 M8x.5 M22x.5 M22x.5 M22x.5 M22x.5 M22x.5 Mx2 Mx2 Mx2 Mx2 Mx2 22 [0.87] 22 [0.87] 22 [0.87] 22 [0.87] 22 [0.87] 26 [.02] 26 [.02] 26 [.02] 26 [.02] 26 [.02] 8 [.50] 8 [.50] 8 [.50] 8 [.50] 8 [.50] 8 8 8 8 8 0 0 0 0 0 2 2 2 2 2 [0.2] [0.2] [0.2] [0.2] [0.2] [0.2] [0.2] [0.2] [0.2] [0.2] [0.2] [0.2] [0.2] [0.2] [0.2] 0.5 [0.4] Order number for plug complete 92.00.00. 0.08 [0.04] 24.5 [0.96] [0.4] 92.00.009. 0.05 [0.08] 9.5 [.56] 92.00.008. 0.057 [0.] 54.5 [2.5] 92.00.007. 0.070 [0.5] 54.5 [2.5] 92.00.02. 0.060 [0.] 92.00.006. 0.02 [0.07] 28 [.0] 5 [0.59] 92.00.004. 0.060 [0.] 46 [.8] 92.00.04. 0.098 [0.22] 64 [2.52] 92.00.0. 0.20 [0.26] 64 [252] 92.00.020. 0.00 [0.22] 92.00.08. 0.7 [0.26] 8 [.50] 92.00.07. 0.200 [0.44] 6 [2.48] 92.00.06. 0.280 [0.62] 88 [.46] 92.00.05. 0.70 [0.8] 88 [.46] 92.00.022. 0.0 [0.68] Weight of plug complete-kg [lbs.] Cavity plugs 9.2
Seal kits (NCS cavities) NCS Seal Kits Type Seals back-up washers (composition) Spares: Set of O-rings and back-up washers (pack of 0 sets minimum) Standard seals Viton seals NCS 04/0 2000070 2070070 NCS 04/2 2 2000090 2000090 NCS 04/ 2 4 5 2000060 20000450 NCS 04/4 2 4 5 6 7 20000250 20000460 NCS 06/0 2008020 209020 NCS 06/2 2 20000060 2000080 NCS 06/ 2 4 5 20000070 200000 NCS 06/4 2 4 5 6 7 20000080 2000050 NCS 2/0 20000 20700 NCS 2/2 2 2000020 20000470 NCS 2/ 2 4 5 200000 2000060 NCS 2/4 2 4 5 6 7 2000000 20000480 9.24
Form tools (NCS and VME cavities) STEP DRILLS FOR NCS Type of cavity Order number: Step drill with two cutting edges-hss Order number: Step drill with three cutting edges-hard metal Step NCS 04/2 0095074 00950742 Step NCS 04/ 0095079 00950792 Step NCS 04/4 0095080 00950802 Step NCS 06/2 0095065 00950652 Step NCS 06/ 0095056 00950562 Step NCS 06/4 0095064 00950642 Step NCS 2/2 0095069 00950692 Step NCS 2/ 0095070 00950702 Step NCS 2/4 009507 0095072 Step NCS 6/ 009592 STEP DRILLS FOR SPECIAL CAVITIES Order number: Type of cavity Step drill with two cutting edges-hss Seating VM0 0095049 Seating VME 06 009500 Seating VME 07 009500 Seating VME 08 0095009 Seating 04/2 009508 Seating 04/ 009524 Seating 04/ 0095242 Seating 04/4 0095070 Seating 04/ (PDRH 04) 009567 Seating 044/2-064/2-06/2 009572 Seating 044/-064/ 00958 Seating 044/4-064/4 009560 Seating 065/2 0095062 Seating 066/2 0095296 Seating 066/ 009529 Seating 066/4 009528 Seating 068/2 (RPP 068) 009554 Seating 068/ (PPRC 068) 00957 Seating 2/ (VCD 2) 0095045 Form tools STEP DRILLS FOR PORTS Order number: Type of port Step drill with two cutting edges-hss / 8 BSP* 009594 / 4 BSP 009549 / 8 BSP 009550 / 2 BSP 00959 / 4 BSP 00955 BSP 009507 M4x.5** 009522 M6x.5 00952 M8x.5 009524 M22x.5 009568 * BSP Series ports to UNI 8-66 (cylindrical) ** M Series ports to UNI 454-64 (metricl) 9.25
MC200 microcontroller (P/N 090882) FEATURES Full featured dual axis driver On the fly choice of 2 input characterization curves Independent acceleration and deceleration settings Adjustable output PWM frequencies from 80 to 200 Hz MC microcontroller MC200 microcontroller FLEXIBLE DESIGN FULL FEATURED DEVICE The 2-axis joystick controller personality software for the MC200 microcontroller provides an economical 2-axis proportional valve driver with many features packaged to withstand the mobile environment. These include on the fly maximum output adjustment and closed loop output current control. This controller is perfectly suited to work in conjunction with the Sauer-Danfoss JS series hall effect joysticks. Sauer-Danfoss WebGPI interface software provides communication to the microcontroller and access to all setup variables. Customer defined parameter default values are also possible. Contact the factory for details. Sauer-Danfoss personality standard features Adjustable error detection Fault code reporting On-line documentation Data-logging with WebGPI interface F02 06 Rugged hardware 9 to 2 Vdc operation Environmentally sealed connector Rugged die cast housing Protected from shock, vibration, EMI/RFI, high pressure washdown, temperature and humidity extremes Compact footprint: 87.4 mm [.44 in] wide x 6.8 mm [4.60 in] long x 5.8 mm [2.04 in] deep Inputs Joystick axis (analog) Joystick axis 2 (analog) Output Enable (digital) Joystick profile (digital/optional) Joystick 2 profile (digital/optional) Output max. (digital/optional) Output 2 max. (digital/optional) Force calibrate (digital/optional) Outputs Valve FWD Valve REV Valve 2 FWD Valve 2 REV 9.26
MC200 microcontroller (P/N 090882) FULL FEATURED DEVICE (continued) WebGPI screen 090745 Two 2.5 A proportional valve outputs See BLN-95-9072 for specific hardware information. F02 07 MC200 micro controller PRODUCTS MC200 mating connector: K24 WebGPI communication software CD: 0908 MC200 2-axis joystick control setup fi les CD: 090505 -pin Packard to DB9 programming cable: KW02025 Metri-Pack mating connector crimp tool: 208527 (from Packard Electric) 9.27
Orifice plugs OPERATION Install in manifold to restrict fluid flow. Schematic SPECIFICATIONS P06 04 000 00 Flow (l/min) 0 Flow vs. Orifice size Typ. Hyd. Oil with Specific Gravity 0.87 and Viscosity 2 cst [50 SUS] DP=20 bar 40 bar 70 bar 5 bar 0 bar 5 bar Flow (US gal/min) 00.0 0.0.0 Flow vs. Orifice size Typ. Hyd. Oil with Specific Gravity 0.87 and Viscosity 2 cst [50 SUS] D P=045 psi 200 psi 05 psi 508 psi 45 psi 7 psi 0.00.00 2.00.00 4.00 5.00 6.00 7.00 8.00 Orifice Diameter (mm) P06 06E 0. 0.00 0.025 0.050 0.075 0.00 0.25 0.50 0.75 0.200 0.225 0.250 0.275 0.00 Orifice Diameter (in) P06 07E Orifice plug ORIFICE 6.0 [0.24] 5.0 [0.20] mm 8.0 [0.].0 [0.04] ORIFICE 4 mm 8.0 [0.].0 [0.04] ORIFICE 5 mm M6 x.0 Tapered Pipe Thread 4-5 N m [-4 lbf ft] M8 x.0 Tapered Pipe Thread 7-9 N m [5-7 lbf ft] M0 x.0 Tapered Pipe Thread 6-9 N m [2-4 lbf ft].8 [0.54] 7.4 [0.29] 6.4 [0.25].0 [0.04] 0.0 [0.9] 7.9 [0.].0 [0.04] 4. [0.6] ORIFICE.0 [0.04] SLOT ORIFICE 7 mm ORIFICE 5/2 in. M2 x.5 Tapered Pipe Thread 28- N m [2-2 lbf ft] M4 x.5 Tapered Pipe Thread 5-8 N m [26-28 lbf ft] /6-27 NPTF 4-5 N m [-4 lbf ft] 4. [0.56] 7.8 [0.]. [0.44].0 [0.04].0 [0.04].0 [0.04] ORIFICE /6 in. ORIFICE /4 in. ORIFICE /8 in. 9.28 /8-27 NPTF /4-8 NPTF 7-9 N m [5-7 lbf ft] 6-9 N m [2-4 lbf ft] /2-4 NPTF 5-56 N m [9-4 lbf ft] P06 05E
Orifice plugs Orifice Plug Part Number Orifice Diameter Plug Thread Size /6-27 NPTF /8-27 NPTF /4-8 NPTF /2-4 NPTF M6 x.0 Tapered Pipe Thread M8 x.0 Tapered Pipe Thread M0 x.0 Tapered Pipe Thread M2 x.5 Tapered Pipe Thread M4 x.5 Tapered Pipe Thread None None 620294 2050 205 205 62490 256 2562 626059 2660 0. 0.0 6276 625958 0.8 0.05 62050 625 62544 62606 0.4 0.07 626062 0.46 0.08 620295 0.5 0.020 6250 62469 624898 62590 62606 0.6 0.024 62247 624904 624478 0.64 0.025 62064 624862 62488 0.7 0.028 622846 62486 62489 62484 0.76 0.00 620296 620299 0.79 0.0 620927 624855 624857 62408 626 625266 0.8 0.02 62440 0.89 0.05 622447 62490 62546 625424 0.9 0.06 620777 626022 0.97 0.08 62608 0.99 0.09 62455 624856 62482 62455.02 0.040 6205 6222 624080.07 0.042 62702 626075.4 0.045 6220 620928.9 0.047 62084 62059 625929 624892 624427.2 0.052 62057 6249 62600 62574.40 0.055 620572.50 0.059 624846 624822 62452.52 0.060 620297 62254.57 0.062 62496 620509.60 0.06 62597 624902 625252.70 0.067 624844.78 0.070 62554 620508 62075 62587 62604.98 0.078 6227 62478 2.0 0.079 6265 62468 6245 2.0 0.080 620842 2.06 0.08 624 2. 0.084 62272 2.8 0.086 62246 2.2 0.087 625067 2.26 0.089 620656 2.29 0.090 625002 2.9 0.094 620574 625542 6268 2.44 0.096 6205 62600 2.46 0.097 62685 2.49 0.098 620774 624507 2.59 0.02 62460 62560 2.64 0.04 6249 2.67 0.05 62665 2.74 0.08 625049 2.79 0.0 625492 2.82 0. 620778 2.95 0.6 620575 629.00 0.8 624422 624480.05 0.20 628.0 0.22 6246.8 0.25 620594 622722 62084 626058 6265.28 0.29 620775.0 0.0 62795.5 0.2 62554.45 0.6 620605.56 0.40 6224.78 0.49 6272.96 0.56 62272 4.06 0.60 62666 4.22 0.66 62058 4.57 0.80 62462 4.78 0.88 62028 62880 62224 5.00 0.97 62450 5.6 0.20 620657 5.6 0.22 62908 5.84 0.20 62598 6.5 0.250 6244 625068 7.92 0.2 622 P06 08E Orifice plug 9.29
Screened orifice plug OPERATION Install in manifold to restrict fluid flow. Schematic PERFORMANCE Refer to Orifice plug sizing chart on page 8.28 P06 02E.8 [0.54] 7.4 [0.29] 6.4 [0.25] Screened orifice plug ORIFICE.0 [0.04] Slot M2 x.5 Tapered Pipe Thread 28- N m [2-2 lbf ft] Screens are two stainless steel wire mesh layers sintered together: 00 x 00 x 0.0045 in 0 x 0 x 0.0 in P06 09E O rifice D ia m e te r O rifice P lug m m [in] P a rt N um be r 0. 8 0.0 5 9 2 2 0.4 0.0 7 9 2 0 8 0.4 6 0.0 8 9 2 2 9 0.5 0.0 2 0 9 2 0 6 0.6 4 0.0 2 5 9 2 0 5.9 0.0 7 5 9 2 8 6.5 6 0. 4 0 9 2 2 P06 020E 9.0
X05-FD0 traction manifold OPERATION This valve provides electrically actuated traction control for hydrostatic systems with one pump and two motors in parallel. In normal operation, fluid passes freely through the valve. When the solenoid is energized, fluid is forced through the flow divider/combiner, preventing wheel spin or motor over speed. Schematic diagram PERFORMANCE Performance curve psi bar 54 SUS ( cst) hyd. oil @ 00 F (8 C) 652 45 580 40 507 5 22 45 0 62 25 290 20 27 5 44 45 0 Pressure drop 66 Specifications Rated pressure Rated flow at 7 bar [00 psi] Weight 20 bar [000 psi] 45 l/min [2 US gal/min] 2.79 kg [6.5 lb] P04 584 72.5 5 L/min 5 US gal/min. 07 [4.25] 0 5 20 25 0 5 40 45 2.6.9 Inlet flow 5. 6.6 7.9 9.2 0.6.9 P02 225E 67.4 [6.59] Approx. X05-FD0 69.9 [2.75] 50.8 [2.00] 50.8 [2.00] 50.8 [2.00] 0.0 22.4 [0.88] 2.7 [0.50] 0.0 0.0 6.5 [2.50] 0.0 0.0 2.7 [0.50].8 [.25] 44.5 [.75] 6.5 [2.50] 76.2 [.00] 88.9 [.50] 0.0 8.74 [0.44] Thru - 2 Plcs. 6.5 [2.50] 88.9 [.50] P04 58E P04 585 9.
X05-FD6 traction manifold OPERATION This valve provides electrically actuated traction control for hydrostatic systems with one pump and two motors in parallel. In normal operation, fluid passes freely through the valve. When the solenoid is energized, fluid is forced through the flow divider/combiner, preventing wheel spin or motor over speed. Schematic diagram PERFORMANCE Performance curve psi bar 54 SUS ( cst) hyd. oil @ 00 F (8 C) 507 5 0 P04 588 45 0 62 25 290 20 27 5 45 0 72.5 5 Pressure drop 505 606 909 22 55 2020 Specifications Rated pressure Rated flow at 7 bar [00 psi] Weight 20 bar [000 psi] 50 l/min [40 US gal/min] 4.48 kg [9.88 lb] L/min US gal/min 20 5. 40 60 80 00 20 40 60 Inlet flow 0.6 5.9 2. 26.4.7 7 42. P02 68E X05-FD6 /8-6 UNC -2B 0.75 MIN GD THD 2 PLCS. P04 587 P04 586E 9.2
X05-FD04 traction manifold OPERATION This valve provides electrically actuated traction control for hydrostatic systems with one pump and four motors in parallel. In normal operation, fluid passes freely through the valve. When the solenoid is energized, fluid is forced through the flow divider/combiners. The result is equal flow to all four motors, preventing wheel spin or motor over speed. Schematic diagram PERFORMANCE Performance curve psi 92 bar 27 54 SUS ( cst) hyd. oil @ 00 F (8 C) 48 24 05 26 28 74 Pressure drop 2 8 5 2 9 22 55 2020 87 6 44 0 L/min 22 US gal/min 5 Specifications Rated pressure Rated flow at 7 bar [00 psi] Weight 45 68 90 4 6 60 8 Inlet Flow 0 5 20 25 0 5 40 P02 2E 20 bar [00 psi] 45 l/min [2 US gal/min] 8.74 kg [9.74 lb] P04 59 X05-FD04 P04 590E See next page. 9.
X05-FD04 traction manifold (continued) /2- UNC-2B 25.4 [.00] MIN GD THD 2 PLCS X05-FD04 P04 589E 9.4
MMHIC Test Block - 025000 OPERATION Use this steel test block for setting or testing motor-mount HICs. It contains the mounting patterns for DH, DS, OMH, OMP, OMR, OMS, and OMT motors. Interface ports are SAE. Schematic diagram DH/DS MOUNT OMP/OMR/OMH MOUNT OMS MOUNT OMT MOUNT A B A2 B2 A B A4 B4 P04 90 SPECIFICATIONS Specifications Rated pressure Weight Ports A/B (DH/DS) SAE #6 A2/B2 (OMP/OMR/OMH) SAE #8 A/B (OMS) SAE #8 A4/B4 (OMT) SAE #0 45 bar [5000 psi] 6.2 kg [5.7 lb] 0 0.5 [.20] 78.5 [.09] 0 5.6 [.40] -2 O-ring Spotface.8 [4.40] 0 0 5/6-8 UNC-2B 4 Places M8 X.25 4 Places 7.7 [2.90] 5.6 [.40] 0 0 0.5 [.20] 0 0.5 [.20] 0 4. [.5] 9. [.54] 75.2 [2.96] 80.0 [.5] 78.5 [.09] MMHIC Test Block - 025000 4.5 [4.5] 4.5 [4.5] 6.7 [6.7] M0 X.5 6 Places 8.7 [7.2] 8.7 [7.2] 6.7 [6.7] 227. [8.95] 250. [9.85] 250. [9.85] 227. [8.95] 279.4 [.00] P04 904 7.2 [.46] 4.4 [.6] 7.2 [2.88] 77. [.04] Order 025000 9.5
Notes 9.6