CHAPTER 4: BENDING OF BEAMS

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(74) CHAPTER 4: BENDING OF BEAMS This chapter will be devoted to the analysis of prismatic members subjected to equal and opposite couples M and M' acting in the same longitudinal plane. Such members are said to be in pure bending. An example of pure bending is provided by the bar of a typical barbell as it is held overhead by a weight lifter as shown. The results obtained for pure bending will be used in the analysis of other types of loadings as well, such as eccentric axial loadings and transverse loadings (see examples below). Symmetric Prismatic Member in Pure Bending (Equilibrium) Assumptions: (1) Section has at least one plane of symmetry, (2) The bending moment is applied in plane of symmetry and (3) the beam is prismatic Conclusions: (1) Only normal stress (uniaxial stress) exists in bending (from theory and experiment), (2) There exists a neutral axis, and (3) The deflection curve of the bent beam forms a circular arc (from theory and experiment), see below for details. Considering equilibrium: We have total of 3 equilibrium equations as follows: 0 0, 0 0, 0 0 As the variation of on the section (A) is unknown these equilibrium equations cannot be resolved and therefore the system is statistically indeterminate and we need compatibility.

(75) Deformation of Symmetric Member in Pure Bending Since all the faces represented in the two projections are at 90 to each other, we conclude that γxy = γzx = 0 and, thus, that τxy = τxz = 0. Also, σy, σz, and τyz, we note that they must be zero on the surface of the member. Thus, at any point of a slender member in pure bending, we have a state of uniaxial stress. Recalling that, for M > 0, lines AB and A'B' are observed, respectively, to decrease and increase in length, we note that the strain ɛx and the stress σx are negative in the upper portion of the member (compression) and positive in the lower portion (tension). Therefore there must exist a surface parallel to the upper and lower faces of the member, where ɛx and σx are zero. This surface is called the neutral surface. For two reasons it is important to determine position of the neutral axis: 1) to compute maximal stress and 2) to make holds (if needed during design) along the neutral axis (to avoid stress concentration)., 0 0 0 Neutral axis passes through the centroid of the section : 1 12 /2 1 6 1 6

(76) POINT 1: Since in pure bending M is constant along the entire length of the beam, deformation of a beam is uniform along the length of the segment undergoing pure bending; so whatever happens at a typical cross section also happens at any other section. For example, the curvature of the deflection curve at any section is the same as the curvature at any other section. Therefore, the deflection curve forms a circular arc, with center of curvature at C. POINT 2: 0 0 0 0 Deformations in a Transverse Cross Section As mentioned the transverse cross section of a member in pure bending remains plane but we will have some deformations within the plane of the section., The relations we have obtained show that the elements located above the neutral surface (y>0) will expand in both the y and z directions, while the elements located below the neutral surface (y<0) will contract. In the case of a member of rectangular cross section, the expansion and contraction of the various elements in the vertical direction will compensate, and no change in the vertical dimension of the cross section will be observed. As far as the deformations in the horizontal transverse z direction are concerned, however, the expansion of the elements located above the neutral surface and the corresponding contraction of the elements located below that surface will result in the various horizontal lines in the section being bent into arcs of circle. 1 Example 1: A nylon spacing bar has the cross section shown. Knowing that the allowable stress for the grade of nylon used is 24 MPa, determine the largest couple Mz that can be applied to the bar. 24 40 1 12 100 80 4 25 3 959 871 24 2.38 40 3959871 2 375 922

(77) Example 2: Two vertical forces are applied to a beam of the cross section shown. Determine the maximum tensile and compressive stresses in portion BC. Position of neutral axis (considering origin of the coordinate system at the base): 12.5 100 25 100 150 25 187.5 200 25 100 25 150 25 200 25 119.44 Moment of inertia with respect to the neutral axis:.. 1 12 10025 100 25119.44 12.5 1 12 25150 25 150119.44 100 1 12 20025 200 25200 119.44 12.5 60.6 10 Maximum tensile stress at the lowermost corner: M (x) 55.5 knm x 55.5 10 119.44 60.6 10 109.4 Maximum compressive stress at the uppermost corner: 1 1 55.5 10 200 119.44 60.6 10 73.8 55 500 000 200 000 60.6 10 6 4 218378.4 218.4

(78) Example 3: Knowing that for the extruded beam shown the allowable stress is 120 MPa in tension and 150 MPa in compression, determine the largest couple M that can be applied. Position of neutral axis (considering origin of the coordinate system at the base): 125 150 250 125 50 50 150 250 50 138.24 Moment of inertia with respect to the neutral axis:.... 1 12 150250 150 250125 138.24 4 50 50 138.24 75 165567042 Maximum tensile stress at the uppermost corner: 120 250 138.24 165567042 177774204 177.78 (Controls) Maximum compressive stress at the uppermost corner: 150 138.24 165567042 179651739 179.65

(79) Example 4: Determine the maximum tensile and compressive stresses in the beam due to the uniform load (cross section of the beam is shown). 24080 12 7412 276 2 12 80 12 276 61.52.. 2 1 12 1280 1280 From Statics: 21.52 1 276 12 12 276 12 12.48 2.469 10 2.025, 3.6 Bending stresses due to : 2.025 10 61.52 2.469 10 50.5 2.025 10 18.48 2.469 10 15.2 Bending stresses due to : 3.6 10 18.48 2.469 10 26.9 3.6 10 61.52 2.469 10 89.7 50.5 89.7

(80) Eccentric Axial Loading in a Plane of Symmetry We now analyze the distribution of stresses when the line of action of the loads does not pass through the centroid of the cross section, i.e., when the loading is eccentric.

(81) Example 10: The vertical portion of the press shown consists of a rectangular tube of wall thickness t = 10 mm. Knowing that the press has been tightened on wooden planks being glued together until P = 20 kn, determine the stress at (a) point A, (b) point B. Calculating P and M at a a section: 0 20 000 0 240 20 000 240 4800 000 Calculating section properties: 60 80 40 60 2400.. 1 12 60 80 1 40 60 12 1 840 000 Stress at point A: 20 000 4800 000 40 2400 1 840 000 8.33 104.35 112.7 M Stress at point B: 20 000 4800 000 40 2400 1 840 000 8.33 104.35 96 96 MPa 112.7 MPa 43.2 mm 36.8 mm N.A.

(82) TBR 4: Determine the magnitudes and locations of the maximum tension and compression normal stresses within the vertical portion BC of the post (P = 25 kn). Answer: Maximal tensile stress: 82.2 MPa at section B Maximal compressive stress: 79.3 MPa at section C MB MC Z 101, 10 761 666.67

(83) TBR 5: Maximal tensile and compressive stresses at a a are equal to 47 and 67 MPa, respectively. Find maximal allowable value of P. Based on the calculated P find the position of neutral axis (1392). 10 420 182 4202 11.086 1 12 420 42011.086 10 4 2 2 8.91 2 3373.6 32 8.91 40.91 _ 40.91 8.91 2 47 395.5 4202 3373.6 4 _ 40.91 11.086 2 67 541.9 4202 3373.6 4 395.5 Neutral Axis: 395.5 40.91 395.5 8.91 2 47 4202 3373.6 4 395.5 40.91 395.5 11.086 2 48.9 4202 3373.6 4

(84) General Case of Eccentric Axial Loading Example 11: The tube shown has a uniform wall thickness of 12 mm. For the loading given, determine (a) the stress at points A and B, (b) the point where the neutral axis intersects line ABD. 125 75 125 2475 24 4224 14 125 2 28 125 2 2 28 75 14 28 75 2 2 2625, 525 1 12 75 125 1 75 24125 24 12 7 828 252 1 12 125 75 1 125 2475 24 12 3 278 052 125 70 000 2 625 000 2 4224 7 828 252 525 000 75 2 3 278 052 31.52 125 70 000 2 625 000 2 4224 7 828 252 525 000 75 2 3 278 052 10.39 125 2 70 000 2 625 000 4224 7 828 252 Alternatively to find N.A.: B 94 mm A y 75 525 000 2 3 278 052 1.62 64.8 mm 0 N.A. D x 16.57 0.335 0.16 0..

(85) TBR 6: The basketball player applies the forces shown to the basket ring. The post has a circular cross section with internal and external radius of 150 and 200 mm. Find stress at points a, b, and c on the outer surface of the post at section AB (1393). 1500 1 1500 200 50 1000 250 000 3 1500 1000 1500 000 3 1500 250 000 200 200 150 4 200 150 5 0.085 85 1 1500 1500 000 200 200 150 4 200 150 5 0.38 380 1 200 cos 45 200 sin 45 1500 200 150 1500 000 141.4 4 200 150 250 000 141.4 4 200 150 5 0.26 260 1

(86) Bending of Members Made of Several Materials (E2>E1) Variation of strain is linear regardless of the material properties To determine position of the neutral axis we convert one material to another so that: 1 2 Strain distribution remains unchanged so to have the same N.A. for the transformed section for material 2 only assuming that material 1 does not exist So for material 2 alone the N. A. passes through its centroid. As material 1 is weaker we expect that: The transformed section becomes bigger in order to have the same bending resistance For rectangular cross section: 1 12 1 12 As position of NA is determined we can calculate stress:,....

(87) Example 5: A steel bar and an aluminium bar are bonded together to form the composite beam shown. The modulus of elasticity for aluminum is 70 GPa and for steel is 200 GPa. Knowing that the beam is bent about a horizontal axis by a couple of moment M=1500 Nm, determine the maximum stress in (a) the aluminums, (b) the steel. 200 2.857 70 30 mm New width = 30 2.857 = 85.71 mm 20 40 85.71 502030 40 85.71 20 30 24.47 40 mm 20 mm Neutral Axis B.. 1 12 85.71 40 85.71 40 24.47 20 1 12 3020 302050 24.47 936717.3 24.47 mm 85.71 mm 1500 10 60 24.47 936717.3 56.9. 1500 10 24.47 936717.3 111.9 1 1500 000 1 2.287 10 70 000 936717.3 43.7 Attention:. 1500 10 40 24.47 936717.3 71.1 1500 10 40 24.47 936717.3 24.9 43713.5

(88) Example 6: Five metal strips, each 40 mm wide, are bonded together to form the composite beam shown. The modulus of elasticity is 210 GPa for the steel, 105 GPa for the brass, and 70 GPa for the aluminium. Knowing that the beam is bent about a horizontal axis by a couple of moment 1800 Nm, determine (a) the maximum stress in each of the three metals, (b) the radius of curvature of the composite beam. 105 210 1 2 70 210 1 3 New width for Brass: 1/2 40 = 20 mm New width for Aluminium: 1/3 40 = 13.33 mm Neutral axis passes through the centroid of the section which is located at its middle due to the symmetry... 1 12 4020 2 1 12 2010 201015 2 Neutral Axis 20 mm 40 mm 20 mm 10 mm 10 mm 13.33 mm 1 12 13.33 10 13.33 10 25 288888.9 1800 10 10 288888.9 62.3 1800 10 20 288888.9 62.3 1800 10 30 288888.9 62.3 1 1800 000 1 2.967 10 33703 33.7 210 000 288888.9 4

(89) Example 7: A steel pipe and an aluminium pipe are securely bonded together to form the composite beam shown. The modulus of elasticity is 210 GPa for the steel and 70 GPa for the aluminium. Knowing that the composite beam is bent by a couple of moment 500 Nm, determine the maximum stress (a) in the aluminium, (b) in the steel. 3 4 19 16 152.64 10 4 16 10 196.26 10 1 500 000 16 196.26 10 40.8 3 500 000 19 196.26 10 145.2 500 000 1 70 000 196.26 10 3 3.639 10 27476 4 27.5

(90) TBR 7: A wood beam reinforced by an aluminium channel section is shown in the figure. The beam has a cross section of dimensions 150 mm by 250 mm, and the channel has a uniform thickness of 6 mm. If the allowable stresses in the wood and aluminium are 8.0 MPa and 38 MPa, respectively, and if their modulus of elasticity are in the ratio 1 to 6, what is the maximum allowable bending moment for the beam? Answer: 108.92 297.35 10 Mallow =16.2 knm... 131 25 250 220 40 6 31506 2525024061506 108.92 150 mm /6 = 25 mm.. 1 12 25 250 25 250 131 108.92 2 1 12 640 640108.92 20 1 12 150 6 150 6 108.92 3 49558213 N.A. 108.92 38 17.3 49558213 108.9 mm 1 256 108.92 6 49558213 8 16.2

(91) TBR 8: The low strength concrete floor slab (σy = 10 MPa, E = 22.1 GPa) is integrated with a wideflange A 36 steel beam (σy = 165 MPa, E = 200 GPa) using shear studs (not shown) to form the composite beam. If the allowable bending stress for the concrete is and allowable bending stress for steel is determine the maximum allowable internal moment M that can be applied to the beam. Also find the curvature based on the calculated maximal moment (1390). Answer: Mallow =330 knm

(92) Reinforced Concrete Beams An important example of structural members made of two different materials is furnished by reinforced concrete beams. These beams, when subjected to positive bending moments, are reinforced by steel rods placed a short distance above their lower face. Fortunately, there is a natural bond between concrete and steel, so that no slipping occurs between them during bending. Since concrete is very weak in tension, it will crack below the neutral surface and the steel rods will carry the entire tensile load, while the upper part of the concrete beam will carry the compressive load. To be most effective, these rods are located farthest from the beam s neutral axis so that they resist the greatest possible tensile moment. The diameters of the rods are small compared to the depth of the cross section. The position of the neutral axis is obtained by determining the distance x from the upper face of the beam to the centroid C of the transformed section. Denoting by b the width of the beam, and by d the distance from the upper face to the center line of the steel rods, we write that the first moment of the transformed section with respect to the neutral axis must be zero. Since the first moment of each of the two portions of the transformed section is obtained by multiplying its area by the distance of its own centroid from the neutral axis, we have: 2 0 1 2 0 Solving this quadratic equation for x, we obtain both the position of the neutral axis in the beam, and the portion of the cross section of the concrete beam that is effectively used. The determination of the stresses in the transformed section is carried out as explained before. The distribution of the compressive stresses in the concrete and the resultant Fs of the tensile forces in the steel rods are shown.,....

(93) Example 9: The reinforced concrete beam shown is subjected to a positive bending moment of 175 knm. Knowing that the modulus of elasticity is 25 GPa for the concrete and 200 GPa for the steel, determine (a) the stress in the steel, (b) the maximum stress in the concrete. 200 25 8 84 4 25 15707.96 Finding the neutral axis: 300 15707.96480 0. 2 300 mm 104.71 50 265.472 0.. 282.6 480 mm C x N.A. Calculating the moment of inertia:.. 1 3 300177.87 15707.96 480 177.87 1.996 10 Stress in steel members: = 15707.96 Transformed section (concrete) 480 x 175 000 000 480 177.87 1.996 10 9 4 211.9 Stress in concrete member is compressive and is equal to: 175 000 000 177.87 1.996 10 9 15.59 4

(94) TBR 9: A beam has the cross section shown in figure, and is subject to a positive bending moment that causes a tensile stress in the steel of 20 ksi (20000 psi = 20000 lb/in 2 ). If n = 12 (elastic modulus of steel is 12 times greater than that of concrete) calculate the bending moment applied to the beam (1391). 3 12 3 6 28 Total As = 3.0 in 2

(95) STRESS CONCENTRATIONS Review cross sectional properties from Statics: moment of inertia (Ix, Iy) and product of inertia for an area (Ixy)! Mohr s circle to determine principal axes of an area!

(96) UNSYMMETRIC BENDING Our analysis of pure bending has been limited so far to members possessing at least one plane of symmetry and subjected to couples acting in that plane. We found that the neutral axis of the cross section in symmetric bending passes through centroid of the section and coincides with the axis of the couple. Now consider situations where the bending couples do not act in a plane of symmetry of the member, either because they act in a different plane, or because the member does not possess any plane of symmetry. In such situations, we cannot assume that the member will bend in the plane of the couples. As shown, the couple exerted on the section has again been assumed to act in a vertical plane and has been represented by a horizontal couple vector M. However, since the vertical plane is not a plane of symmetry, we cannot expect the member to bend in that plane, or the neutral axis of the section to coincide with the axis of the couple. We assume that N.A. is directed toward an arbitrary z axis. An arbitrary directed moment has a component toward z and a component toward y. We initially only consider M toward z. 0 0.. 0 0 0 0 0 0 y and z must be principal axes of the cross section The first equation indicates that the N.A. passes through the centroid of the section and the third equation determine the direction of the N.A. (directed toward principal axis where M is applied). The same method is used to determine the N.A. when only the component of M toward y is considered.

(97) The principle of superposition can be used to determine stresses in the most general case of unsymmetric bending. Consider first a member with a vertical plane of symmetry, which is subjected to bending couples M and M acting in a plane forming an angle θ with the vertical plane. Since the y and z axes are the principal centroidal axes of the cross section, we can use the equation / to determine the stresses resulting from the application of either of the couples represented by Mz and My: To find the position of neutral axis: Thus, the angle φ that the neutral axis forms with the z axis is defined by the relation: where θ is the angle that the couple vector M forms with the same axis. Since Iz and Iy are both positive, φ and θ have the same sign. Furthermore, we note that φ > θ when Iz > Iy, and φ < θ when Iz < Iy. Thus, the neutral axis is always located between the couple vector M and the principal axis corresponding to the minimum moment of inertia.

Example 12: The couple M is applied to a beam of the cross section shown in a plane forming an angle b with the vertical. Determine the stress at (a) point A, (b) point B, (c) point D. (98) Decomposing the moment on the principal axes: 25 cos 15 24.15 25 sin 15 6.47 Calculating moment of inertia about the principal axes: 100 1 12 30 80 308060 1 12 90 80 908020 16 640 000 1 12 80 30 1 12 80 90 5 040 000 Calculating stress at point A: 24.15 10 60 16 640 000 6.47 10 45 5 040 000 29.3 Calculating stress at point B: Calculating stress at point D: 24.15 10 60 16 640 000 6.47 10 45 5 040 000 144.8 24.15 10 100 16 640 000 6.47 10 15 5 040 000 125.7

(99) Example 12 (continued): Finding position of the neutral axis (Method 1): A 29.3 We know that the neutral axis passes through point C where stress is zero. If we can find a second point where stress is zero we can find the position of neutral axis. O Φ = 41.5 C 24.15 10 20 16 640 000 6.47 10 45 5 040 000 86.8 As the stress at point A is negative and at point E positive there should be a point in between where the stress is zero. As the variation of stress is linear this point of zero stress can be found easily: 29.3 29.3 86.8 86.8 86.8 116.1 86.8 80 59.8 59.8 20 41.5 45 Finding position of the neutral axis (Method 2): 86.8 E Method 3: Best Method to determine NA: Y = 0.8845 Z (NA equation) OR 24.15 10 16 640 000 6.47 10 5 040 000 0 tan tan 16 640 000 4 tan 15 41.5 5 040 000 4 24.15 10 16 640 000 6.47 10 5 040 000 0 Y = 0.8845 Z (NA equation)

(100) Example 13: The couple M is applied to a beam of the cross section shown. Find stress at point A. Calculating section properties: 1 12 10 90 2 1 12 40 10 401040 1 894 167 1 12 90 10 2 1 12 10 40 401025 614 166.7 0010 90 254040 10 254040 10 800 000 Finding principal axes of the section (Mohr s circle): 2 2 229 666.8 2 2 227 8667 800 000 0.625 2 1 894 167 614 166.7 2 tan 2 2 51.34 25.67 Decomposing the moment on the principal axes: 1.2 cos25.67 1.0816 2, 1.2 sin25.67 0.5198 Finding coordinate of point A in uv system: cos sin sin cos cos25.67 sin 25.67 sin25.67 cos25.67 45 45 60.05 21.07 Calculating stress at point A: 1.0816 10 21.07 N.A. φ D B 229 666.8 0.5198 10 60.05 227 8667 112.97 Calculating stress at point B: cos sin sin cos cos25.67 sin 25.67 sin25.67 cos25.67 45 0 40.56 19.5 1.0816 10 19.5 229 666.8 0.5198 10 40.56 227 8667 80.3 112.97 80.3 112.97 80.3 80.3 18.7 45 45 25.67 21.63 tan tan 25.67 229 666.8 227 8667 tan25.67 2.77 v N.A. 80.3 A D O B 112.97

(101) TBR 10: The moment acting on the cross section of the unequal-leg angle has a magnitude of 14 knm and is oriented as shown. Determine: (a) the bending stress at point H, (b) the bending stress at point K, (c) the maximum tension and the maximum compression bending stresses in the cross section, (d) the orientation of the neutral axis relative to the +z axis. Show its location on a sketch of the cross section. Answer: Centroid location: 64.18 mm (from bottom of shape to centroid) and 39.18 mm from right edge of shape to centroid. Moment of inertia about the z axis (Iz): 25,059,086.23 mm 4. Moment of inertia about the y axis (Iy): 12,133,386.23 mm 4. Product of inertia about the centroidal axes (Iyz): 10,207,907.81 mm 4. Bending stress at K: 82.6 MPa compression. Maximum tension and compression bending stresses: 101 MPa and 82.6 MPa. Orientation of neutral axis is shown.