EFFECT OF NOZZLE ANGLE ON JET IMPINGEMENT COOLING SYSTEM KHAIDER BIN ABU BAKAR

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EFFECT OF NOZZLE ANGLE ON JET IMPINGEMENT COOLING SYSTEM KHAIDER BIN ABU BAKAR Report submitted in fulfilment of the requirements for the award of the degree of Bachelor of Mechanical Engineering Faculty of Mechanical Engineering UNIVERSITI MALAYSIA PAHANG NOVEMBER 2009

ii SUPERVISOR S DECLARATION I hereby declare that I have checked this project and in my opinion, this project is adequate in terms of scope and quality for the award of the degree of Bachelor of Mechanical Engineering. Signature Name of Supervisor: MR. WAN AZMI BIN WAN HAMZAH Position:LECTURER Date: 23 NOVEMBER 2009

iii STUDENT S DECLARATION I hereby declare that the work in this project is my own except for quotations and summaries which have been duly acknowledged. The project has not been accepted for any degree and is not concurently submitted for award of other degree. Signature Name: KHAIDER BIN ABU BAKAR ID Number: MA 06053 Date: 23 NOVEMBER 2009

viii TABLE OF CONTENTS SUPERVISOR S DECLARATION STUDENT S DECLARATION ACKNOWLEDGEMENTS ABSTRACT ABSTRAK TABLE OF CONTENTS LIST OF TABLES LIST OF FIGURES LIST OF SYMBOLS LIST OF ABBREVIATIONS Page ii iii v vi vii viii xi xii xiv xvi CHAPTER 1 INTRODUCTION 1.1 Background of Study 1 1.3 Problem Statement 2 1.3 Objectives of Study 2 1.4 Scopes of Study 2 CHAPTER 2 LITERATURE REVIEW 2.1 Jet Impingement 4 2.2 Nozzle 5 2.3 2.4 2.5 2.6 2.7 2.8 Convection Heat Transfer Laminar Flow Reynolds Number Nusselt Number Steady State Humidity 6 7 8 9 9 10

ix 2.9 Previous Research 12 CHAPTER 3 RESEARCH METHODOLOGY 3.0 Introduction 15 3.1 3.2 3.3 Flow Chart Apparatus Experiment Setup 16 18 20 3.3.1 Retort Stand scale Labelling 21 3.3.2 Labelling Specimen 3.3.3 Angle Setup 22 23 3.4 Procedures 24 3.5 Data Distribution 27 3.6 Experiment Process Flow 29 CHAPTER 4 RESULTS AND DISCUSSION 4.1 Introduction 31 4.2 4.3 Calculation Tables And Graph 31 33 4.3.1 At Constant Reynolds Number at Various H/d 33 4.3.2 At Constant H/d at Various Reynolds Number 38 4.4 Angle Distribution 42 4.5 Reynolds Number Distribution 44 4.6 H/d Distribution 45 CHAPTER 5 CONCLUSION AND RECOMMENDATIONS 5.1 Conclusions 46 5.2 Recommendations 46

x REFERENCES 48 APPENDICES A Table A-15 49 B Data from Experiment 50 C D Graph Temperature ( ⁰C ) vs r/d Graph heat transfer coefficient vs r/d 59 67

xi LIST OF TABLES Table No. Title Page 2.1 List types of nozzle 5 3.1 List of the equipment typically required for the experiment 18 3.2 Data distributions for experiment 27 3.2 Continued 28 3.3 Sample of result table 29 4.1 Data configuration for Re=2300,H/d=2 34 4.2 Data configuration for Re=2300,H/d=4 35 4.3 Data configuration for Re=2300,H/d=6 36 4.4 Data configuration for Re=2300,H/d=8 37 4.5 Data configuration for Re=2300,H/d=2 38 4.6 Data configuration for Re=1960,H/d=2 39 4.7 Data configuration for Re=930,H/d=2 40 4.8 Data configuration for Re=500,H/d=2 41

xii LIST OF FIGURES Figure No. Title Page 2.1 Example one of jet impingement 5 2.2 Comparison on forced convection, natural convection and 7 Conduction 2.3 Temperature and relative humidity range in Malaysia 12 2.4 Graphs of obliquely impinging jet mean,nusselt Number 13 distributions, Re=10 000 2.5 Graphs of obliquely impinging jet mean,nusselt Number 13 distributions, Angle 45⁰ 2.6 Graphs of obliquely impinging jet mean,nusselt Number 14 distributions, Re=10 000,Angle= 45⁰ 3.1 The flow diagram of the project 16 3.2 The flow diagram of the experiment 17 3.3 Anemometer 19 3.4 Laser Thermometer 19 3.5 Air regulator 19 3.6 Air Pipe 19 3.7 Heater 19 3.8 Steel Plate 19 3.9 Experiment Setup 20 3.10 Experiment setup for labelling height, Y scale at retort stand bar 21 (side view) 3.11 Labelling specimen 22 3.12 3-D view for angles setup by using Theorem Pythagoras 23 3.13 Actual experiment setup 25

xiii 3.14 Steel Plate heated at 100 ⁰C 26 3.15 Angle setup for 45⁰, H/d= 6,Height Y= 4.3 cm and X= 4.3 cm 26 3.16 Experimental process flow 30 4.1 Graph Nusselt Number vs r/d at Re= 2300, H/d= 2 34 4.2 Graph Nusselt Number vs r/d at Re= 2300, H/d= 4 35 4.3 Graph Nusselt Number vs r/d at Re= 2300, H/d= 6 36 4.4 Graph Nusselt Number vs r/d at Re= 2300, H/d= 8 37 4.5 Graph Nusselt Number vs r/d at Re= 2300, H/d= 2 38 4.6 Graph Nusselt Number vs r/d at Re= 1960, H/d= 2 39 4.7 Graph Nusselt Number vs r/d at Re= 930, H/d= 2 40 4.8 Graph Nusselt Number vs r/d at Re= 500, H/d= 2 41 4.9 Graph Plate Temperature vs r/d at Re= 2300, H/d= 2 42 4.10 Graph Nusselt Number vs r/d at Re= 2300, H/d= 2 43 4.11 Graph Nusselt Number vs r/d at Angle 90⁰, H/d= 2 44 4.12 Graph Nusselt Number vs r/d at Re= 2300, Angle 90⁰ 45

xiv LIST OF SYMBOLS Re Q H / d r / d h Nu C ⁰ D d r c L c T s T T k c p Reynolds Number Rate of net heat transfer Dimensionless jet to heat source spacing to the Dimensionless radius of the heat source area Heat transfer coefficient Nusselt Number Degree Celcius Degree Diameter of the wall Diameter of the nozzle Radius of the nozzle Characteristic Length Temperature surface Ambient temperature Temperature Different Thermal conductivity Specific heat µ Dynamic viscosity V ρ υ m Fluid velocity Density Kinematic viscosity Molar mass

xv m A c A s Mass flow rate Area of the nozzle Area of the wall

xvi LIST OF ABBREVIATIONS FYP Final year project vs Versus 3-D Three Dimension