ADSORPTION AND DESORPTION OF CO ON SOLID SORBENTS

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ADSORPTION AND DESORPTION OF CO ON SOLID SORBENTS Ranjani Siriwardane (rsiiw@netl.doe.gov; 34-85-4513) Ming Shen (mshen@netl.doe.gov; 34-85-411) Edward Fisher (efishe@netl.doe.gov; 34-85-411) James Poston (jposto@netl.doe.gov; 34-85-4635) Abolghasem Shamsi (ashams@netl.doe.gov; 34-85-436) U.S. Department of Energy, National Energy Technology Laboratory, 361 Collins Ferry Road, P.O.Box 88, Morgantown, WV 657-88 INTRODUCTION Fossil fuels supply more than 98% of the world s energy needs. However, the combustion of fossil fuels is one of the major sources of the green house gas CO. It is necessary to develop technologies that will allow us to utilize the fossil fuels while reducing the emissions of green house gases. Commercial CO capture technology that exists today is very expensive and energy intensive. Improved technologies for CO capture are necessary to achieve low energy penalties. Pressure swing adsorption (PSA) is one of the potential techniques that could be applicable for removal of CO from high pressure gas streams such as those encountered in Integrated Gasification Combined Cycle (IGCC) systems. 1-4 PSA processes are based on preferential adsorption of the desired gas (eg. CO ) on porous materials at a high pressure. When the pressure is decreased, the gas is desorbed from the porous sorbent and the sorbent can be reused for subsequent adsorption. PSA technology has gained interest due to low energy requirements and low capital investment costs. Development of regenerable sorbents that have high selectivity for CO and high adsorption capacity for CO is critical for the success of the PSA process. OBJECTIVE The objective of this work is to understand the adsorption properties of CO on molecular sieves 5 and activated carbon that can be utilized in PSA processes. In this work adsorption and desorption of CO was studied on three sorbents namely molecular sieve 13X, natural zeolite ZS5A and activated carbon. Volumetric adsorption and desorption studies of CO, N, O or 6 H with the three sorbents were conducted at 5 C up to a pressure of 3 psi (~x 1 Pa). Competitive gas adsorption studies were also conducted with CO containing gas mixtures in the presence of water vapor. APPROACH Zeochem-Z1-/13X molecular sieve and activated carbon sorbents were obtained from Sud Chemie. Natural zeolite GSA ZS 5A was obtained from GSA Resources. Adsorption and

desorption isotherms at 5 C of pure CO, N, O and H on molecular sieve 13X and activated 6 carbon were measured up to an equilibrium pressure of about 3 psi (~x 1 Pa) utilizing a volumetric adsorption apparatus. Approximately 1 ml of the sorbent materials were placed in the -5 sample chamber, which was evacuated to ~ 5x1 Torr. The amount of CO adsorbed was calculated utilizing the pressure measurements before and after the exposure of the sample chamber to CO. Desorption studies were conducted by gradually decreasing the pressure from 3 psi after the adsorption cycle. After each cycle the sorbent was evacuated overnight. Competitive gas adsorption studies were conducted in lab scale fixed bed reactors at 14.7 psi and 5 psi using a gas mixture with a composition of 15%CO, 8%N, 3% O.in the presence of water vapor at ambient temperature. The samples were heated at 1 C for one hour and cooled down to ambient temperature before the introduction of the gas mixture. RESULTS AND DISCUSSION Volumetric adsorption isotherms of CO, N, O and H on molecular sieve 13X at 5 C are shown in Figure 1. The CO adsorption increased rapidly when the pressure was increased up to 5 psi but the CO adsorption after 5 psi appeared to be gradual. At all pressures, adsorption isotherms of nitrogen were lower than those of CO, and adsorption isotherms of hydrogen were significantly lower than those of CO. Preferential adsorption of CO indicates that this material can be used for separation of CO from some gas mixtures. The adsorption and desorption isotherms of CO on molecular sieve 13X are also shown in Figure 1. The adsorption and desorption isotherms were very similar. This indicates that the adsorption of CO on molecular sieve 13X is reversible. So the adsorbed CO can be recovered by lowering the pressure. The results of the competitive gas adsorption studies conducted utilizing a gas mixture of 15%CO, 8%N, 3% O and water vapor on molecular sieve 13X in the atmospheric micro reactor are shown in Figure. The gas mixture was introduced to 1g of molecular sieve 13 X at a flow rate of 15 cc/min and at 5 C. After the introduction of the gas mix to the molecular sieve 13X, the CO concentration decreased to almost zero until the breakthrough. This indicates that an excellent separation of CO can be obtained from a gas mixture of N O, H O and CO with, molecular sieve 13X. The total amount of CO adsorbed at the breakthrough or saturation as calculated from the data was about 3 moles/kg of the sorbent. This value is very similar to the amount of CO adsorbed at 1 atm from volumetric equilibrium adsorption studies, as shown in Figure 1. This indicates that the full capacity of the molecular sieve 13X was utilized for CO adsorption during competitive gas adsorption from a CO, N, O and water vapor mixture. This indicated that the water vapor does not affect the adsorption of CO on molecular sieve 13X. The results of the competitive gas adsorption studies conducted utilizing 15%CO, 8%N, 3% O and water vapor on molecular sieve 13X in the high pressure reactor are shown in Figure 3. The gas mixture was introduced to 1.3 g of molecular sieve 13 X at a flow rate of 19 cc/min, at 5 C and at 5 psi. After the introduction of the gas mix to the molecular sieve 13X, the CO concentration decreased to almost zero until the breakthrough. This indicates that an excellent separation of CO from a gas mixture of N and CO can be obtained with molecular sieve 13X even at high pressure. The amount of CO adsorbed per kg of the sorbent calculated from the data at breakthrough is about 6-7 moles/kg as shown in Figure 4. This is very similar to the amount of

CO adsorbed at 5 psi from volumetric equilibrium adsorption studies, as shown in Figure 1. This indicates that the full capacity of the molecular sieve 13X was utilized for CO adsorption during competitive gas adsorption at high pressure. There is some decrease in the CO adsorption in the second cycle but the amount of adsorption was still very high. This sorbent may be suitable for separation of gases from high pressure gas mixtures. The adsorption isotherms for activated carbon are shown in Figure 5. The CO uptake for activated carbon was lower than that of the molecular sieve 13X at lower pressures, but at higher pressures (>1 psi) the CO uptake for activated carbon was higher than that of the molecular sieves. The adsorption isotherm for activated carbon is also shown in Figure 5. The desorption isotherm was higher than that of the adsorption isotherm which indicated that the CO is not fully desorbed during the desorption experiments. The hysteresis observed with activated carbon indicates that it is not possible to recover the adsorbed CO by lowering the pressure. However, -5 the activated carbon can be fully regenerated by evacuating the sample to 5x1 Torr. When the competitive gas adsorption studies were conducted utilizing 15%CO, 8%N,3% O and water vapor on activated carbon (.5g) in the atmospheric reactor, it was necessary to use a lower flow rate (5 cc/min) for the adsorption of CO. After the introduction of the gas mix to the activated carbon, the CO concentration decreased to almost zero and remained until the breakthrough. However, CO uptake (1.1-1. moles/kg) at breakthrough was considerably lower in the presence of water vapor and oxygen in the gas mixture. The results of the gas adsorption studies with activated carbon (.73g at flow rate 19 cc/min) conducted at 5 psi utilizing the same gas mixture are shown in Figure 6. The CO concentration only decreased to % after the introduction of the gases and uptake (4 moles/kg) was lower than that for the molecular sieve 13X as shown in Figures 6 and 7. The activated carbon showed lower CO uptake during competitive gas adsorption studies than that was observed during the equilibrium adsorption studies. Adsorption isotherms of CO, H, O and H on natural zeolite GSA ZS 5 A are shown in, Figure 8. It is clear that there is preferential adsorption of CO on this natural zeolite indicating that it is suitable for separations of CO from gas mixtures. The desorption isotherm also shown in Figure 8, was similar to that of the adsorption isotherm. This indicates that there is no substantial hysteresis during desorption and CO can be fully recovered during desorption. The results of the competitive gas adsorption studies conducted utilizing 15%CO, 8%N, 3% O and water vapor on natural zeolite GSA ZS 5A in the atmospheric reactor are shown in Figure 9. The gas mixture was introduced to.846g of the natural zeolite in the atmospheric reactor at a flow rate of 5 cc/min, at 5 C. The separation of CO from the gas mixture was very good as shown in Figure 9. There is a substantial amount of CO adsorbed (1. moles/kg) at breakthrough even though the amount is slightly lower than that was adsorbed during equilibrium adsorption.

CONCLUSIONS All three sorbents, molecular sieves 13X, activated carbon, and natural zeolite showed preferential adsorption of CO over nitrogen, oxygen and water vapor at all pressures up to 5 psi. The molecular sieve 13X showed better CO uptake than the natural zeolite. Water vapor and oxygen did not affect the adsorption of CO on molecular sieve 13X during competitive gas adsorption studies at both low and high pressures but activated carbon showed lower CO uptake in the presence of water vapor and oxygen. A very high CO uptake was observed with molecular sieve 13X during high pressure competitive gas adsorption studies. REFERENCES 1. Skarstrom, C.W., U.S.Patent,944,67 (196). Guerrin de Montgareuil, P., and D. Domine, U.S. Patent 3,155,468 (1964). 3. Cheu, K., Jong-Nam, K., Yun-Jong, Y., and Soon-Haeng C., Fundamentals of Adsorption, Proc. Int.Conf., D. LeVan(ed), Kluwer Academi Publishers, Boston, Massachusetts, 1996, 3-1. 4. Dong, F., Lou, H., Goto, M., Hirose, T., Separation &Purification Technology, 199, 15, 31-4. 5. Siriwardane, R.V., Shen, M., Fisher, E.,and Poston, J., Energy and Fuels (Accepted for publication in the March 1 issue)

Figure 1 Sorption-Desorption Isotherms of Molecular Sieve 13X 7 6 Desorption Sample Adsorption 5 Sample 1 Gas Adsorbed (mole/kg) 4 3 Adsorption Desorption Carbon Dioxide Nitrogen 1 Hydrogen 5 1 15 5 3 35 Equilibrium Pressure (psi)

1 Figure Adsorption of CO, N, and O on Molecular Sieve 13X in Atmospheric Reactor (15% CO, 3%O, 8% N, and saturated with water vapor at 5 C, 15 cc/min) Nitrogen 1 Concentration (%) 8 6 4 Gas Injection Point Carbon Dioxide Oxygen 1 3 4 5 6 7 Time (min)

Figure 3 Adsorption of CO on 13X at o C, 5 psi (15%CO, 8% N and 3% O, and H O, 19. cc/min) 5 CO concentration (%) 15 1 5 nd cycle 1 st cycle 5 5 75 1 15 15 175 5 Time, min

Figure 4 Adsorption of CO on 13X at o C, 5 psi (15%CO, 8% N and 3% O, and H O, 19. cc/min) Moles of CO absorbed/kg of sorbent 8 7 6 5 4 3 1 4 6 8 1 1 14 Time, min 1 st cycle nd cycle

9 Figure 5 Adsorption - Desorption Isotherms of Activated Carbon 8 CO Desorption 7 Gas Adsorbed (mole/kg) 6 5 4 3 CO Adsorption Nitrogen ydrogen 1 5 1 15 5 3 35 Equilibrium Pressure (psi)

Figure 6. Adsorption of CO on activated carbon at o C, 5 psi, (15%CO, 8% N and 3% O, and H O, 19 cc/min) CO concentration (%) 16 14 1 1 8 6 4 1st cycle nd cycle 1 3 4 5 6 7 8 Time, min

Figure 7. Adsorption of CO on activated carbon, 5 psi, o C Moles of CO absorbed/kg of sorbent 5. 4.5 4. 3.5 3..5. 1.5 1..5. Ac-Carbon 1 st cycle Ac-Carbon nd cycle 1 3 4 5 6 7 8 Time, min

Figure 8 Adsorption-Desorption Isotherms of Natural Zeolite GSA ZS 5 A 6 CO Adsorption - Cycle 1 5 CO Desorption - Cycle Moles Gas / kg sorbent 4 3 N Adsorption CO Adsorption - Cycle O Adsorption 1 H Adsorption 5 1 15 5 3 35 4 45 Equilibrium Pressure (psi)

1 Figure 9 Adsorption of CO, N, and O on Natural Zeolite GSA ZS5A (15% CO, 3% O, 8% N and HO at 5 C) Nitrogen 1 8 Concentration (%) 6 4 Carbon Dioxide Oxygen 1 3 4 5 6 7 8 Time (min)