AWEA MECHANTRONIC CO., LTD. HEADQUARTERS 629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu, Taiwan TEL : +886-3-88-191 FAX : +886-3-88-19 Website : www.awea.com CENTRAL TAIWAN SCIENCE PARK BRANCH, Keyuan 2 nd Rd., Central Taiwan Science Park, Taichung 7, Taiwan TEL : +886--262-9698 FAX : +886--262-8002 E-mail : sales@awea.com ISO 9001 ISO 101 AGENT AF SERIES High Performance Vertical Machining Center Copyright by AWEA Mechantronic Co., Ltd. All right reserved A-AF SERIES-EN-F-19
High Performance Vertical Machining Center Introducing AWEA with mature manufacturing abilities and advanced technology skills, the AF series. They are based on high rigidity structure and three axes high precision linear guide way design with fast arm type ATC and chip conveying system. It is to provide you with fast, strong, stable machining performance. AF series are broadly used in high precision machine parts manufacturers, which can easily meet your demands of today and tomorrow. AF-00 ( X : 1,800 / Y : 800 / Z : 800 ) AF-60 ( X : 1,060 / Y : 600 / Z : 600 ) AF-860 ( X : 860 / Y : 600 / Z : 600 ) 1 2 ( Unit : mm )
F Series High Performance Vertical Machining Center Based on AWEA's innovative technology, the AF series is specialized on high precision parts and mold machining industry. It can fully present high precision and high efficiency machining ability with very reasonable cost. 6 / 60 / 860 / 00 60 / 0 / 160 / 10 / 1600 / 00 The modular spindle design provides cutting flexibility for various machining needs. Strategy for Precision Parts Spindle Taper Speed Range Belt-drive Spindle 8,000 ~,000 rpm Strategy for Precision Mold Spindle Taper Speed Range Direct-drive Spindle / BT0 8,000 ~,000 rpm Strategy for Heavy Cutting Spindle Taper Speed Range Gear Spindle / BT0 8,000 / 6,000 rpm 3
F 6 Series / 60 / 860 / 00 60 / 0 / 160 / 10 / 1600 / 00 High Performance Vertical Machining Center Combining strong machining capability and demands of careful quality, the AF series fulfills various machining requirements along with stable accuracy and long-lasting durability. X-axis travel 6 mm ~ 1,800 mm, Y-axis travel 60 mm ~ 800 mm. The complete product series can fulfill major working needs. High precision linear guide way design is used in 3 axes to provide the optimum control and efficient movement. Also, b a s e o n t h e a c t u a l m a c h i n i n g a p p l i c ation, customers can either select roller type or ball type linear guide way. Highly efficient 2T arm type magazine design provides fast and reliable tool change system. Rotary operation panel and large width of protection door provide convenient operation display and spacious space for loading and unloading parts. Independent coolant tank system provide ease of maintenance. High pressure coolant pump efficiently increase cooling capability. 6
F Series 6 / 60 / 860 / 00 60 / 0 / 160 / 10 / 1600 / 00 High Performance Vertical Machining Center High Rigidity Structure The Finite Element Method ( FEM ) provides optimal machine design and lightweight structure advantage while ensuring high rigidity of machine. The MEEHANITE casting bed and Y-shaped column design provide solid support to ensure ultimate dynamic accuracy. ( Delta ) Wide span column structure provides optimal machining rigidity. The headstock retains stability and accuracy even under high speed traveling. The contact surface of the column and bed are all hand scraped to ensure precision assembly, strong structure and loading balance. ( Casting structure of AF-860 w/ belt-drive spindle model shown ) One-piece ball screw driving motor support and bearing support enable cutting force to spread evenly into casting body, so it efficiently ehances axial system of entire rigidity and prevents deformation of ball screw. Contact surfaces between nut and support are hand scraped to ensure perfect 7 contact. 8
F Series 6 / 60 / 860 / 00 60 / 0 / 160 / 10 / 1600 / 00 High Performance Vertical Machining Center X-axis travel 1,0 mm ~ 1,800 mm model, the bed uses four linear guide ways design, and size of the bed will extend proportionally according to travel length in order to solve the overhung problem of working table and ensure the optimum support rigidity. High rigidity roller type linear guide way which combines heavy cutting ability from ground box way and fast movement with low abrasion ability from linear guide way completely improves rigidity and control of machine. High precision dual-nuts ball screw provides excellent heavy cutting rigidity while ensuring machining accuracy and extend durability of ball screw. ( Casting structure of AF-1600 w/ direct-drive spindle model shown ) Three axial system are adopted with FANUC αi absolute AC servo motor direct drive to provide great thrust and fast acceleration / deceleration movement. Plus, it efficiently decreases motor load and reduces generation of heat while maintaining the ultimate performance and accuracy. 9
High Performance Spindle System High Efficiency Belt-drive Spindle The high efficiency belt-drive spindle provides 8,000 rpm or,000 rpm spindle speed which depends on machining requirements. The spindle is equipped with FANUC α8i motor which provides maximum output of 11 kw. All series are standard with spindle oil cooler system to prevent thermal expansion effects and thermal deformation. The contact surfaces between headstock and spindle are all precisely hand scraped to ensure optimal performance and precision. High Gear Spindle 2-speed super heavy-duty gear box. *1 Floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool. 8,000 rpm high torque spindle ( ) is equipped with powerful 11 kw motor delivers maximum torque output of 280 N-m at 37 rpm to meet various working conditions. 6,000 rpm high torque spindle ( BT0 ) is equipped with powerful kw motor delivers maximum torque output of 382 N-m at 37 rpm. *1 Gear spindle are all equipped with box way Z-axis. 8,000 rpm Belt-drive Spindle,000 rpm Belt-drive Spindle 8,000 rpm Gear Spindle BT0 6,000 rpm Gear Spindle 80 70 60 8 1,00 ( con. ) FANUC α 8i 11 kw ( min. ) 7. kw ( con. ) ( min. ) 0 2,000,000 6,000 8,000 rpm 11 7.. 80 70 60 8 1,00 FANUC α 8i 11 kw ( min. ) 7. kw ( con. ) ( con. ) ( min. ) 0 2,000,000 6,000 8,000,000 rpm 11 7.. 3. 0 280 22 191 0 7 0 11 kw ( min. ) 7. kw ( con. ) ( con. ) 37 1,80 FANUC α 8i ( min. ) 6. 2,000,000 6,000 8,000 rpm 9 7. 3 0 382 0 280 0 0 FANUC α i kw ( min. ) 11 kw ( con. ) ( min. ) 37 1,80 ( con. ) 0 1,000 2,000 3,000,000,000 6,000 rpm Constant Constant Constant Constant FANUC αi / αi motor are available. FANUC αi / αi motor are available. 11
High Performance Spindle System High Speed, High Power Direct-drive Spindle Direct-drive spindle efficiently separates the heat generated from the motor, which reduces deformation, therefore increasing machining accuracy. Direct- drive spindle provides ability of precise contour machining to fulfill requirements of mold industry and high accuracy requirement components. Floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool. Several options of spindle heads and speed are available to fulfill various high speed machining requirments.,000 rpm Direct-drive Spindle,000 rpm Direct-drive Spindle 0 8 3 FANUC α 6i 7. kw ( min. ). kw ( con. ) ( min. ) ( con. ) 1,00 8,000 0 2,00,000 7,00,000 rpm 8 6 3.7 2.2 2 0 ( min. ) FANUC α 6i 13. kw ( con. ),000 7. kw ( min. ) ( con. ) 8 2,00,000 7,00,000 rpm 6 2 Constant Constant FANUC α8i motor is also available. Constant Constant,000 rpm Direct-drive Spindle,000 rpm Direct-drive Spindle BT0 8,000 rpm Direct-drive Spindle BT0 8,000 rpm Direct-drive Spindle 0 8 3 FANUC α 6i 7. kw ( min. ). kw ( con. ) ( min. ) ( con. ) 1,00 8,000 0 3,000 6,000 9,000,000 rpm 8 6 3.7 2.2 2 ( min. ) FANUC α 6i 13. kw ( con. ),000 7. kw ( min. ) ( con. ) 8 0 3,000 6,000 9,000,000 rpm 6 2 0 9 7 70 0 2 0 1,00 FANUC α i kw ( min. ) 11 kw ( con. ) ( con. ) ( min. ) 11 2,000,000 6,000 8,000 rpm 7. FANUC α i ( min. ) 3 26 0 ( con. ) kw ( min. ) 11 kw ( con. ) 2,000,000 6,000 8,000 rpm Constant Constant Constant Constant Constant Constant Constant Constant FANUC αi / αi motor are available. FANUC αi motor is also available.,000 rpm Direct-drive Spindle,000 rpm Direct-drive Spindle BT0,000 rpm Direct-drive Spindle BT0,000 rpm Direct-drive Spindle 1 9 90 70 60 8 FANUC α T8i 0 FANUC α T8i kw ( min. ) 36 ( min. ) ( min. ) 11 kw ( min. ) ( min. ) 26 kw ( min. ) ( min. ) 7. kw ( con. ) 11 kw ( min. ) 7. kw ( con. ) 1,00 ( con. ),000 ( con. ) 2 6 0 9 7 70 0 2 1,00 FANUC α i kw ( min. ) 11 kw ( con. ) ( con. ) ( min. ) 7.. 3 26 ( min. ) ( con. ) FANUC α i kw ( min. ) 11 kw ( con. ) 0 1,000 2,000 3,000,000 rpm 0 3,000 6,000 9,000,000,000 rpm 0 2,000,000 6,000 8,000,000 rpm 0 2,000,000 6,000 8,000,000 rpm Constant Constant Constant Constant Constant Constant Constant Constant FANUC αi motor is also available. FANUC αi motor is also available. 13 1
High Speed ATC System All series are standard with 2T arm type ATC system which can easily fulfill various types of processing needs. Standard shortcut tool change function can shorten tool change time and increase working efficiency. The tool magazine is supported by the column base, which increases stability and lowers the tool change vibration, while ensuring its precision ( AF-0 ~ AF-00 ) 2T Disc type tool magazine 16
High Effeciency Chip Disposal System All series are equipped with screw type chip conveyor. Single screw or triple screws type chip conveyors are adopted according to different models. The optional high pressure chips flush coolant system is also available. Single Screw Chip Conveyor Triple Screws Chip Conveyor Chain Type Chip Conveyor ( Opt. ) 17
Ø 63 Ø 3 Ø. M16 Ø -0.1 Ø -0.1 I Dimensions Table Dimensions T-slot T 型槽尺寸圖 Dimensions Machine Dimensions E A D C C C C B F G H Q N M R P M O Models A B C D E F G H I AF-6 AF-60 AF-860 AF-00 AF-60 AF-0 AF-160 AF-10 AF-1600 AF-00 700 70 1,000 1,0 1,0 1,30 1,00 1,00 1,700 1,900 600 0 600 6 6 800 800 800 0 0 0 0 0 0 0 0 0 0 7 0 7 0 1 0 0 0 0 1 1 2 2 13 13 13. 2 2 26. 2. 3 3 3 37. 37. 3 3 3 ( Unit : mm ) H Tool Shank and Pull Stud Dimensions E F G L J Ø 0-0.0 BT0 Ø 8 Ø 69.8 16.6 ± 0.1 ± 0.1 23.2 ± 0.1 ± 0.1 2.1 3 3 6. ± 0.2 2 ± 0. 3 ± 0. 1.8 ± 0.2 M2 16.8 2 8 60 3-0.1 28-0.1 TAPER 7/2-0.1 60 3-0.1 TAPER 7/2 GAUGE DIA. 3 Ø 17-0.1 60 Ø 23-0.1 DIN DIN0 ø72.3 ± 0.0 ø6.2 ø0 ø7.2 ± 0.0 ø91.2 ø80 ø7 3 60 TAPER 7/2 3.9 1.70.3 3.90.1 61. 3.2 ± 0.1 7 2 ± 0.1 2 11. 60 68.-0.3 26.9-0.1 2. 3.2 ± 0.1 32 ± 0.1 28 2 8.2 ø. ø69.8 GAUGE DIA. GAUGE DIA. ø1-0.1 ø210.1 TAPER 7/2 ø19-0.1 ø190.1 ( Unit : mm ) C D A B Models A B C D E F G H I AF-6 AF-60 AF-860 AF-00 AF-60 AF-0 AF-160 AF-10 AF-1600 AF-00 900 70 1,0 1,0 1,0 1,20 1,00 1,0 1,70 1,900 2,090 2,0 2,600 3,000 3,0 3,0 3,80 3,90,0,880 2,090 2, 2,8 3,390 3,3 3,0 3,80 3,90,0,880 2, 2,7 3,13 3,90 3,63 3,6,0,070,,000 800 80 90 9 90 880 880 1,00 1,00 1,00 600 6 700 73 700 7 7 1,000 1,000 1,000 1,900 1,9 2,00 2,080 2,00 2,02 2,02 2,3 2,3 2,3 2,9 2, 2,870 2,870 2,870 2,9 2,9 3, 3, 3, 0 7 66 7 66 66 66 6 6 6 Models J K L M N O P Q R AF-6 AF-60 AF-860 AF-00 AF-60 AF-0 AF-160 AF-10 AF-1600 AF-00 1,2 880 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 2,3 2, 2,0 2,1 2,0 2,2 2,2 2,90 2,90 2,90 2,270 2,02 2, 2,63 2, 2,617 2,617 2,980 2,980 2,980 60 670 60 670 60 670 670 900 900 900 0 0 0 30 0 0 0 2,8 2,97 3,03 2,960 3,0 2,760 2,760 3,67 3,67 3,67 2 900 1,0 900 0 0 600 600 600 3,13 2,86 3,20 2,770 3,0 8 1,00 1,0 89 89 K I ( Unit : mm ) Specifications are subject to change without notice. 19
AF-6 AF-60 AF-860 AF-00 AF-60 Specifications X-axis travel mm 6 60 860 1,0 1,060 Y-axis travel mm 600 0 600 Z-axis travel mm 600 63 600 Distance from spindle nose to table top mm 8 600 800 6 800 Distance between columns mm 0 ~ 600 0 ~ 6 0 ~ 700 0 ~ 73 0 ~ 700 Working Table Table size ( X direction ) mm 700 70 1,000 1,0 1,0 Table size ( Y direction ) mm 600 0 600 Table load capacity kg 00 700 700 700 Spindle Spindle motor ( con. / min. ) kw 7. / 11 Spindle speed rpm Belt-drive 8,000 /,000 Spindle taper / BT0 Feed Rate X / Y axes rapid feed rate m/min 32 32 8 36 8 Z-axis rapids feed rate m/min 2 2 32 2 32 Cutting feed rate m/min 1- Tool Magazine Tool magazine capacity T 2 Max. tool length mm 20 Max. tool weight kg 7 Max. tool diameter / adj. pocket empty mm Ø 7 / Ø 1 Accuracy Positioning accuracy ( JIS B 6338 ) mm ± 0.01 Positioning accuracy ( VDI 31 ) mm P = 0.01 Repeatability ( JIS B 6338 ) mm ± 0.003 Repeatability ( VDI 31 ) mm Ps = 0.00 Ps = 0.008 General Control system FANUC Oi - MD Pneumatic pressure requirement kg/cm 2 6 Power requirement kva 2 Coolant tank capacity liter 0 3 3 30 0 Machine weight kg 3,00,0,800 7,000 7,000 AF-0 AF-160 AF-10 AF-1600 AF-00 Specifications X-axis travel mm 1,20 1,0 1,0 1,600 00 Y-axis travel mm 6 6 800 800 800 Z-axis travel mm 6 6 800 800 800 Distance from spindle nose to table top mm 790 963 963 Distance between columns mm 0 ~ 7 0 ~ 1,000 0 ~ 1,000 Working Table Table size ( X direction ) mm 1,30 1,00 1,00 1,700 1,900 Table size ( Y direction ) mm 6 6 800 800 800 Table load capacity kg 1,000 1,000 1,0 1,00 1,800 Spindle Spindle motor ( con. / min. ) kw 7. / 11 11 / Spindle speed rpm Belt-drive 8,000 /,000 Direct-drive,000 Spindle taper / BT0 / BT0 Feed Rate X / Y axes rapid feed rate m/min 8 8 Z-axis rapids feed rate m/min 36 36 2 2 2 Cutting feed rate m/min 1-1-8 Tool Magazine Tool magazine capacity T 2 Max. tool length mm 20 0 Max. tool weight kg 7 Max. tool diameter / adj. pocket empty mm Ø 78 / Ø 1 Ø 1 / Ø 0 Accuracy Positioning accuracy ( JIS B 6338 ) mm ± 0.01 Positioning accuracy ( VDI 31 ) mm P = 0.01 P = 0.0 Repeatability ( JIS B 6338 ) mm ± 0.003 Repeatability ( VDI 31 ) mm Ps = 0.008 General Control system FANUC Oi - MD Pneumatic pressure requirement kg/cm 2 6 Power requirement kva 3 3 Coolant tank capacity liter 60 80 0 600 Machine weight kg 8,000 8,0 1,000 16,000,000 Specifications are subject to change without notice. Standard Accessories Optional Accessories Spindle air curtain Coolant equipment Tool box T / 32T / T tool magazine Coolant through the tool adapter Roof enclosure Coolant nozzle around spindle Screw type chip conveyor Air gun Coolant through spindle Chip wash down coolant system Transformer Spindle cooling system Automatic power-off system Alarm light Spindle thermal compensation Automatic tool lenght measurement Chip conveyor Centralized automatic lubricating ( X / Y / Z ) Heat exchanger for electrical cabinet Oil skimmer Automatic work piece measurement Linear scale Fully enclosed splash guard Foundation bolt kit CNC rotary table Gravity axis anti-drop function ATLM A / C cooler for electrical cabine MITSUBISHI / HEIDENHAIN control system Work-piece measurement 21 22