VOLATILE ACIDS by Ion Chromatography (Hydrogen Chloride, Hydrogen Bromide, Nitric Acid)

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VOLATILE ACIDS by Ion Chromatography (Hydrogen Chloride, Hydrogen Bromide, Nitric Acid) 7907 Formulae: HCl; HBr; MW: Table 1 CAS: Table 1 RTECS: Table 1 METHOD: 7907, Issue 1 EVALUATION: FULL Issue 1: 20 May 2014 U.S. OELs OSHA : Table 2 NIOSH: Table 2 Other OELs: [1,2] PROPERTIES: Table 3 SYNONYMS: HCl: Hydrochloric acid, salt acid, muriatic acid; HBr: Hydrobromic acid; : azotic acid SAMPLING MEASUREMENT SAMPLER: Two (2) FILTERS in series separated with a chemically inert spacer: (1) pre-filter: 37-mm diameter quartz fiber filter; (2) sampling filter: 37-mm diameter quartz fiber filter impregnated with 500 µl Na 2 solution (1 M) TECHNIQUE: ANALYTES: ION CHROMATOGRAPHY (IC) with conductivity detection Chloride (Cl - ), bromide (Br - ) and nitrate (NO - 3 ) ion FLOW RATE: 2 L/min VOL-MIN: -MAX: 30 L 600 L SHIPMENT: Routine SAMPLE STABILITY: BLANKS: RANGE STUDIED: Stable for 1 week @ 20 C and 4 C thereafter to at least 28 days [3] 3 blanks minimum per set ACCURACY* BIAS*: Negligible [4] HCl: 0.04 to 1.6 mg/sample; HBr: 0.03 to 2.3 mg/sample; : 0.04 to 1.5 mg/sample OVERALL PRECISION ( Ŝ rt )*: HCl, 0.06; HBr, 0.06;, 0.07 [4] EXTRACTION: Aqueous solution of sodium carbonate / sodium hydrogen carbonate INJECTION VOLUME: 25 µl ELUENT: COLUMNS: CALIBRATION RANGE: ESTIMATED LOD: 3.1 mm Na 2 / 0.35 mm NaH, flow rate 1.5 ml/min Pre-column, anion-exchange column and suppressor column Chloride, bromide and nitrate at 0.4 mg/ ml to 4 mg/ml 0.003 mg/sample for all three acids; or 0.0012 mg/m 3 for a 240 L air volume [4] PRECISION ( S r ): 0.01 for all three acids [3] EXPANDED UNCERTAINTY*: Less than 12% for HCl and HBr; less than 14 % for [3,5] *Accuracy calculations were determined using reference 5 rather than the traditional NIOSH accuracy criterion. APPLICABILITY: The working range is (at least) 0.01 to 2.0 mg/sample for a 240 Liter air sample [3,4]. INTERFERENCES: Inorganic acids can react with co-sampled particulate matter on the pre-filter, leading to low results. One such example is in the galvanizing industry, where the presence of zinc oxide can be a major confounding factor in the measurement of HCl. Potentially interfering particulate chlorides and nitrates removed by the pre-filter can react with the sampled acids and liberate HCl and that is subsequently collected on the sampling filter, leading to high results [6].

VOLATILE ACIDS by Ion Chromatography: METHOD 7907, Issue 1, dated 20 May 2014 - Page 2 of 6 OTHER METHODS: This procedure, which is consistent with ISO 21438-2 [4], replaces NIOSH 7903 [7] for the determination of HCl, HBr and in workplace air samples by IC. The main advantage of this method is that it provides for lower limits of detection and quantitation for volatile acids due to higher sampling flow rates. REAGENTS: 1. Water, deionized (DI), 18 MΩ-cm resistivity 2. Sodium carbonate (Na 2 ), anhydrous, American Chemical Society (ACS) analytical grade 3. Sodium hydrogen carbonate (NaH ), ACS analytical grade 4. Extraction & eluent stock solution: 0.62 M Na 2 / 0.069 M NaH ; Dissolve 13.14 g Na 2 and 1.15 g NaH in 50 ml of deionized water and swirl to mix. Then bring to 200 ml in a volumetric flask, stopper and mix thoroughly. 5. Extraction and eluent solution; 0.0031 M Na 2 / 0.00035 M NaH : transfer 10 ml 0.62 M Na 2 / 0.069 M NaH stock solution to a 2 liter volumetric flask, dilute to the mark with deionized water, stopper and mix thoroughly. 6. Chloride (Cl - ), bromide (Br - ) and nitrate (NO 3- ) standard solutions, 1000 mg/l. 7. Calibration stock solution, 100 µg/ml (as the anion): Transfer 10 ml aliquots of chloride, bromide and nitrate standard solution into a 100 ml volumetric flask, dilute to the mark with deionized water, stopper and mix thoroughly. 8. Sodium carbonate solution, for impregnation of 37 mm diameter quartz fiber filters, 1 mol/l: dissolve 10.6 g Na 2 in deionized water, quantitatively transfer the solution into a 100 ml volumetric flask, dilute to the mark with deionized water, stopper and mix thoroughly. 9. Preparation of the sampling filter: Apply 500 µl of the sodium carbonate solution, 1 mol/l, evenly on the 37 mm quartz fiber filter and allow to dry for 6 hours in a desiccator. (See NOTE 1, Step 1, p 7907-3.) Good for 14 days. EQUIPMENT: 1. Sampler: filter, 37-mm diameter quartz fiber impregnated with 500 µl 1 M Na 2 ; and pre-filter, 37-mm diameter quartz fiber filter separated by a spacer in a chemically inert cassette filter holder 2. Spacers, of 37-mm diameter suitable for use with the samplers, manufactured from a chemically inert material, e.g. polypropylene sleeves 3. Personal sampling pump, 1 to 5 L/min, with flexible connecting tubing 4. Ion chromatograph (IC), with pre-column (50 mm by 4.0 mm), anion-exchange column (200 mm by 4.0 mm), suppressor column (4 mm) and conductivity detector; and connected to data processing unit 5. Ultrasonic bath 6. Vessels, 15-mL, plastic, with screw caps 7. Volumetric flasks, 10- to 2000 ml 8. Pipets, 10 to 5000 µl 9. Beakers, 25 to 100 ml 10. Water purification system, to prepare 18 MΩ-cm resistivity deionized water 11. Bottles, polyethylene, 100 ml 12. Syringes, plastic, 5 ml 13. Syringe filter cartridges, with 0.45-µm pore size polytetrafluoroethylene (PTFE) membrane filters 14. Micro-syringes, 50 µl, with 60 mm x 0.6 mm needles 15. Auto-sampler vials, with slotted septum, 2 ml capacity 16. Analytical balance, with capability of weighing to nearest 0.01 mg *See Special Precautions

VOLATILE ACIDS by Ion Chromatography: METHOD 7907, Issue 1, dated 20 May 2014 - Page 3 of 6 SPECIAL PRECAUTIONS: Wear gloves, lab coat, and safety glasses while handling acids. All work should be performed with adequate ventilation for personnel and equipment. It is imperative that acid be added to water in order to avoid a violent exothermic reaction. Avoid direct contact since acids are both corrosive and irritants to eyes, skin, and the respiratory system [8,9]. SAMPLING, SAMPLE TRANSPORT AND STORAGE: 1. Prior to sampling, load each clean sampler, first with a sampling (impregnated) filter, then with a prefilter, separating the filters with a spacer. Ensure that the configuration in which the filters are loaded leads to the sampled air passing first through the pre-filter and then through the sampling filter. Note 1: Three-piece polystyrene cassettes are appropriate, with the middle ring section of the cassette acting as the spacer. Impregnated filters that are stored in a desiccator can be prepared up to 14 days prior to their use for sampling. Note 2: Silica gel sorbent tubes [7] can be used in lieu of impregnated filters, but each sorbent tube must be preceded by a pre-filter. 2. Calibrate each personal sampling pump with a representative sampler in the line. 3. Sample accurately at 2 L/min for a total sample size of 30 to 500 L. Avoid sampler overloading [6]. 4. Transport the samples to the laboratory in a manner that prevents contamination or damage to the filters. 5. Submit at least three blank impregnated filters as field blanks for each set of samples collected per day. Handle these in the same way as the field samples. 6. Ship all samples to the laboratory in accordance with established chain-of-custody procedures [10]. 7. The samples can be stored at room temperature for one week; for longer storage, refrigerate the samples (4 C). 8. Analyze samples between 4 days and 4 weeks of sample collection. SAMPLE PREPARATION: 9. Prior to carrying out sample dissolution, store the sampling filter for at least four days (to avoid nitric acid losses). 10. Remove sample cassettes from storage and bring them to room temperature. Discard the pre-filters. NOTE: If desired, the pre-filters can be analyzed for determination of particulate chlorides, bromides and nitrates. If this analysis is carried out, it is recommended to rinse the inside surfaces of the sampler with a few ml of DI water so as to include wall deposits along with material collected on the prefilter. 11. Place the sampling filters (i.e., impregnated filter samples) in 15-mL plastic screw-cap vessels and add 10 ml of deionzied water to each sample. Securely cap the vessels. 12. Sonicate the samples in an ultrasonic bath for at least 15 minutes, and allow to cool for approx. 30 minutes. 13. Using 5-mL syringes, filter 5-mL aliquots of each sample extract solution through a PTFE filter into clean auto-sampler vials. CALIBRATION AND QUALITY CONTROL: 14. With dilution of the calibration stock solution in eluent solution, prepare calibration working standard solutions covering the range of approximately 0.4 to 4 mg/l of chloride, bromide and nitrate. Store working standards in tightly sealed polyethylene bottles. Prepare fresh working standards weekly. 15. Calibrate the ion chromatograph with at least six working standards covering the range of 0.4 to 4 mg/l of chloride, bromide and nitrate per sample by preparing a calibration graph of anion peak height (mm or µs [micro-siemens]) vs. concentration (mg/l).

VOLATILE ACIDS by Ion Chromatography: METHOD 7907, Issue 1, dated 20 May 2014 - Page 4 of 6 16. Analyze working standards together with samples, reagent blanks and field blanks at a frequency of at least 1 per 20 samples (3 minimum of each). MEASUREMENT: 17. Set the ion chromatograph to recommended eluent flow rate (e.g., 1.5 ml/min) and recommended pressure ( e.g., 1.1 x 10 5 kpa), and other conditions as specified by the instrument manufacturer. 18. Inject a sample aliquot, e.g., 25-µL, into the chromatograph, and measure the peak heights of the chloride, bromide and nitrate peaks (at retention times of approx. 5 min, 9 min and 12 min, respectively). If the peak height exceeds the linear calibration range, dilute with eluent, reanalyze and apply the appropriate dilution factor in calculations. CALCULATIONS: 19. Calculate the mass concentration of each anion, C (mg/m 3 ), in the air volume sampled, V (L): C V Fd C V C = { ( 1* 1* ) ( 0* 0 ) }* F V where: C 0 = mean concentration, in mg/l, of anion in the field blank test solutions; C 1 = concentration, in mg/l, of anion in the sample test solution; V = volume, in liters, of the air sample; V 0 = volume, in ml, of the field blank test solutions; V 1 = volume, in ml, of the sample test solutions F d = dilution factor for each sample test solution F c = conversion factor to convert from anion to acid concentration F c = 1.0284 for chloride, 1.0126 for bromide, and 1.0163 for nitrate EVALUATION OF METHOD: On impregnated quartz fiber filters, greater than 95 % recovery of hydrochloric and nitric acid was found four weeks after sample collection, and no breakthrough was observed at sample loadings of up to 2.5 mg HCl or 5 mg [3,4,11]. Mean analytical recovery determined from the analysis of spiked filters has been found to be in the range of 97 to 100% for HBr, HCl and [3,11]. The component of the coefficient of variation of the method that arises from analytical variability, determined from the analysis of filters sampled at a dynamic test gas apparatus, was 0.8% to 1.3% for hydrogen chloride and 1.1% to 8.8% for nitric acid; and as determined from the analyses of spiked samples of hydrogen bromide, this value was 0.8% to 1.4% [3]. The method has been independently verified for all three acids, in accordance with applicable performance criteria [11,12]. An interlaboratory study with 5 participants found negligible biases and good agreement for hydrogen chloride and nitric acid at concentrations between 0.6 and 8 mg/m 3 for HCl and 0.8 and 10 mg/m 3 for [6]. The back-up data and user check reports are references 6 and 11 respectively. REFERENCES: [1] ACGIH [2013]. TLVs and BEIs based on the documentation of the Threshold Limit Values for chemical substances and physical agents and Biological Exposure Indices. Cincinnati, Ohio: American Conference of Governmental Industrial Hygienists. [www.acgih.org]. [Data accessed April 2014.] [2] Institut fur Arbeitsschutz der Deutschen Gesetzlichen Unfallversicherung [2013]. GESTIS database on international limit values for hazardous substances (German Social Accident Insurance). Sankt c

VOLATILE ACIDS by Ion Chromatography: METHOD 7907, Issue 1, dated 20 May 2014 - Page 5 of 6 Augustin, FRG: [http://www.dguv.de/ifa/gefahrstoffdatenbanken/gestis-stoffdatenbank/index-2. jsp]. [Data accessed April 2014.] [3] Breuer D, Gusbeth K [2007]. Anorganische säuren, flüchtig: bromwasserstoff, chlorwasserstoff, salpetersäure (Volatile inorganic acids: hydrobromic, hydrochloric, and nitric acids), IFA Working Folder, Sheet No. 6172. Bielefeld, FRG: Erich Schmidt Verlag. [4] ISO (International Organization for Standardization) [2007]. ISO 21438-2, Workplace atmospheres - Determination of inorganic acids by ion chromatography - Part 2: Volatile acids, except hydrofluoric acid (hydrochloric acid, hydrobromic acid and nitric acid). Geneva, Switzerland: International Organization for Standardization. [5] ISO (International Organization for Standardization) [1995]. ISO Guide 98: Guide to the expression of uncertainty in measurement. Geneva, Switzerland: I International Organization for Standardization. [6] Howe A, Musgrove D, Breuer D, Gusbeth K, Moritz A, Demange M, Oury V, Rousset D, Dorotte M [2011]. Evaluation of sampling methods for measuring exposure to volatile inorganic acids in workplace air. Part 1: Sampling hydrochloric acid (HCl) and nitric acid ( ) from a test gas atmosphere. J Occup Environ Hyg. 8:492-502. [7] NIOSH [1994]. Acids, inorganic: Method 7903. In: Eller PM, Cassinelli ME, eds. NIOSH Manual of analytical methods, 4th ed., Cincinnati, OH: U.S. Department of Health and Human Services, Center for Disease Control and Prevention, National Institute for Occupational Safety and Health, DHHS (NIOSH). Publication No. 94-113. [www.cdc.gov/niosh/nmam.] [8] NIOSH [2005]. NIOSH Pocket guide to chemical hazards. Barsan ME, ed. Cincinnati, OH: US Department of Health and Human Services, Centers for Disease Control and Prevention, National Institute for Occupational Safety and Health, DHHS (NIOSH) Publication No. 2005-149. [9] Furr AK, ed. [1995] CRC Handbook of laboratory safety, 4th ed. Boca Raton, FL: CRC Press. [10] ASTM International [2010]. ASTM D4840: Standard guide for sampling chain of custody procedures. West Conshohocken, PA: ASTM International. [11] Breuer D [1997]. Volatile inorganic acids (HCl, HBr, ). In: Kettrup A, Greim H, eds. Analyses of hazardous substances in air (Deutsche Forschungsgemeinschaft). Vol. 6. Weinheim, FRG: Wiley-VCH. pp. 214-223. [12] Comité Européen de Normalisation (CEN) [2012]. EN 482, Workplace exposure General requirements for the performance of procedures for the measurement of chemical agents. Brussels, Belgium: Comité Européen de Normalisation (CEN). METHOD WRITTEN BY: Dietmar Breuer, Dr. rer. nat., and Petra Heckmann, Institute for Occupational Safety and Health of the German Social Accident Insurances, Sankt Augustin, Germany; and Kevin Ashley, Ph.D., NIOSH/DART. Disclaimer: Mention of any company or product does not constitute endorsement by the National Institute for Occupational Safety and Health. In addition, citations to Web sites external to NIOSH do not constitute NIOSH endorsement of the sponsoring organizations or their programs or products. Furthermore, NIOSH is not responsible for the content of these Web sites. All Web addresses referenced in this document were accessible at the time of publication.

VOLATILE ACIDS by Ion Chromatography: METHOD 7907, Issue 1, dated 20 May 2014 - Page 6 of 6 TABLE 1. General Information Acid MW CAS Number RTECS Number HCl 36.46 7647-01-0 MW4025000 HBr 80.91 10035-10-6 MW3850000 63.01 7697-37-2 QU5775000 TABLE 2. Occupational Exposure Limits Acid OSHA NIOSH HCl C a 5 ppm, 7 mg/m 3 C a 5 ppm, 7 mg/m 3 HBr 8 hr TWA b 3 ppm 10 mg/m 3 C a 3 ppm, 10 mg/m 3 8 hr TWA b 2 ppm 5 mg/m 3 TWA c 2 ppm 5 mg/m 3 STEL d 4 ppm 10 mg/m 3 a b c d Ceiling Limit Time-Weighted Average Up to 10 hr TWA in a 40 hr work week Short Term Exposure Limit TABLE 3. Properties Acid Physical State MP ( C) BP ( C) Vapor Pressure (VP) HCl gas liquid -114 -- -84.9 110 (38%) 28.3 kpa (azeotropic, 20.2%) HBr gas -86.9-66.8 2026.4 kpa liquid -42 -- (68% Nitric) 101.3 kpa