Plasma driven ammonia decomposition on Fe-catalyst: eliminating surface nitrogen poisoning

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Supporting Information for Plasma driven ammonia decomposition on Fe-catalyst: eliminating surface nitrogen poisoning Contents: 1. Scheme of the DBD plasma-driven catalysis reactor, Scheme S1. 2. XRF analysis of fresh commercial fused iron catalyst used for ammonia synthesis, table S1. 3. XRD, EA and FTIR analysis of Fe-based catalyst obtained by thermal treatment in H 3 flow, Figures S1, S2, Table S2, Figures S3 and S4. 4. Energy efficiency and rates of H 2 formation from ammonia decomposition with different methods, Table S3. 5. Investigation of the role of the catalyst in the synergy obtained in ammonia decomposition by the plasma-driven catalysis method, Figures S5, S6 and Scheme S2. 6. On-line MS investigates the accelerating effect of DBD plasma on surface-adsorbed atoms from metallic Fe catalyst in ammonia decomposition, Figure S7. 7. Optical emission spectroscopy (OES) analyzed the species existed in ammonia decomposition by plasma-driven catalysis, Figure S8 and Table S4. 8. 15 H 3 isotope tracing experiments, Scheme S3, Figures S9 and S10. 9. Spectra of reaction temperature in the 15 H 3 decomposition on Fe 2 14 catalyst without or with DBD plasma, Figures S11 and S12. 10. Temperature distribution across the reactor for H 3 decomposition in plasma-driven catalysis mode, Scheme S4 and Figure S13.

1. Scheme of the DBD plasma-driven catalysis reactor. Mass-flow Controller AC Power Supply HVP H 3 Thermocouple Catalyst Oscilloscope LVP Effluent gas GC Scheme S1. Scheme of the experimental setup used for H 2 generation from H 3 decomposition. 2. XRF analysis of fresh commercial fused iron catalyst used for ammonia synthesis, Table. S1. Table S1. X-ray fluorescence (XRF) analysis of fresh commercial fused iron catalyst FeO Al 2 O 3 K 2 O V 2 O 5 SiO 2 TiO 2 SO 3 691.9 KCps 2.5 KCps 5.0 KCps 2.8 KCps 0.7 KCps 2.8 KCps 0.9 KCps 94.4% 2.19% 0.166% 0.835% 0.477% 0.446% 0.235% MgO MnO Lu 2 O 3 Cl CuO io MoO 3 0.3 KCps 0.5 KCps 0.1 KCps 0.2 KCps 0.2 KCps 0.1 KCps 0.5 KCps 0.968% 0.0605% 0.0376% 0.0762% 0.0282% 0.0205% 0.0191% ZnO Compton Rayleigh Sum 0.1 KCps 0.0117% 1.11 1.03 100.00% (X-ray fluorescence: SRS-3400, Germany, 40 kw, 60 kv, 150 ma, 75 mm, ±0.01 C )

3. XRD, EA and FTIR analysis of Fe-based catalyst obtained by thermal treatment in H 3 flow, Figures S1, S2, Table S2, Figures S3 and S4. The samples were analyzed before and after H 3 thermal treatment by X-ray diffraction (XRD, Figure S1), Element Analysis (EA, Table S2), and Fourier Transform Infrared Spectroscopy (FITR, Figure S2) techniques. All the results showed that Fe 2 was obtained after H 3 thermal treatment. Figure S1. X-ray diffraction patterns of catalysts before and after H 3 thermal treatment. (X-ray diffraction: D/MAX-2400, Japan, 12 kw, 0.01, Cu, λ= 0.1541 nm) Table S2. Element Analysis (EA) of Fe-based catalyst after H 3 thermal treatment. Wght. Info. O 2 Content [%] Peak Area 2.0500 CuHu Index 1 : 10.27 C: 0.183 H: 0.246 7145 88 422 (Elementar Analysensysteme GmbH: vario EL III, Germany, 0.0001mg, CH Mode) Figure S2. IR spectra of catalysts before and after H 3 treatment (FTIR: icolet 6700 FTI-IR Spectrometer, Thermo Electron Corporation in USA, 7800-350 cm -1 )

The stability of Fe 2 in high temperature or in the presence of DBD plasma is shown in Figures S3 and S4. Obviously, Fe 2 is unstable and it is easy to desorb from Fe at high temperature or in the presence of plasma, which means that the structure of the catalyst changes depending on the reaction conditions during ammonia decomposition. Fe 670 o C Fe 4 + Fe 3 580 o C Fe 3 500 o C Fe 2 30 o C 10 20 30 40 50 60 70 80 2Theta [deg.] Figure S3. Stability of Fe 2 as function of temperature in He flow (He 40 ml/min, 2 g catalyst) PL-treat Fe 2-550 o C Fe/Fe 4 PL-treat Fe 2-500 o C Fe 4 /Fe 3 PL-treat Fe 2-450 o C Fe 3 thermal nitride Fe 2 10 20 30 40 50 60 70 80 2Theta [deg.] Figure S4. Stability of Fe 2 in H 3 flow in the presence of DBD plasma (H 3 40 ml/min, 2 g catalyst)

4. Energy efficiency and rates of H 2 formation from H 3 decomposition with different methods, Table S3. Reaction temp. Table S3 Energy efficiency and rates of H 2 formation from H 3 decomposition with different methods. (H 3 feed flow 40 ml/min, 10 g catalyst, volume 2 ml, discharge frequency 12 khz) Fe-based catalyst DBD plasma Fe-based catalyst + DBD plasma H 3 conv. % H 2 formation rate, -1 mol L -1 h H 3 conv. % Energy efficiency of H 2 formation, mol (kw h) -1 H 2 formation rate, -1 mol L -1 h H 3 conv. % Energy efficiency of H 2 fromation, mol (kw h) -1 H 2 formation rate, -1 mol L -1 h 300 0.4 0.32 5.2 0.41 4.17 1.5 0.09 1.21 350 0.8 0.64 6.2 0.43 4.98 4.1 0.20 3.29 380 2.5 2.01 7.2 0.44 5.79 16.8 0.80 13.50 390 3.6 2.89 7.4 0.43 5.95 31.0 1.50 24.91 400 5.4 4.34 7.6 0.43 6.11 90.8 4.56 72.96 410 7.4 5.95 7.8 0.43 6.27 > 99.9 4.96 80.00 430 17.6 14.14 8.3 0.42 6.67 - - 450 35.4 28.44 8.6 0.42 6.91 - - 470 65.0 52.23 9.7 0.43 7.79 - - 500 87.7 70.47 - - - - 550 > 99.9 80.00 - - - - Energy efficiency of H 2 formation: the amount of H 2 production per kilowatt hour. H 2 formation rate: the amount of H 2 production per hour and per volume. 5. Investigation of the role of the catalyst in the synergy obtained in H 3 decomposition by the plasma-driven catalysis method, Figures S5, S6 and Scheme S2. When the DBD reactor worked at fixed condition (input power 26 W), the H 3 conversion gradually increased from 10% to ~99%. Although XRD showed that FeO was transformed into Fe/Fe 3 /Fe 4, in fact, metallic Fe dominates during on-site reaction process. The reason is that the XRD analysis of the catalyst after the reaction was done by turning off the plasma and keeping the catalyst in H 3 flow until the catalyst was totally cooled. During this process the ammonia decomposition reaction is still occurring. Thus, parts of metallic Fe catalysts were inevitably transformed into Fe 3 /Fe 4 by strong adsorbed atoms. In addition, the O atoms of iron oxide (FeO) were consumed to form H 2 O not O x, see Figure S6 and Scheme S2. From Scheme S2, we know that the product H 2 O was condensed on pipe wall, so the MS signal of H 2 O was intermittent.

Figure S5. X-ray diffraction patterns of FeO after H 3 decomposition in plasma-driven catalysis mode. (X-ray diffraction: D/MAX-2400, Japan, 12 kw, 0.01, Cu, λ= 0.1541 nm) Figure S6. MS signals of products from ammonia decomposition on FeO catalyst in the presence of plasma. (H 3 flow 40 ml/min, 2 g FeO catalyst, the reactor temperature was kept at 500 o C with input power 27 W.) before reaction during reaction Scheme S2. Photograph of reactor outlet in the process of ammonia decomposition on FeO catalyst in the presence of plasma. (camera ikon D7000, exposure time 0.5 s)

6. On-line MS investigates the accelerating effect of DBD plasma on surface-adsorbed atoms on metallic Fe catalyst in ammonia decomposition, Figure S7. Figure S7. XRD analysis of metallic Fe catalyst used in ammonia decomposition by thermal catalysis method (Reaction for 25 min, at 450 o C) 7. Optical emission spectroscopy (OES) analyzed the species existed in ammonia decomposition by plasma-driven catalysis, Figure S8 and Table S4. 300 400 500 600 700 800 Wavelength [nm] 34 31 28 25 22 20 17 15 12 9 W Figure S8. Species of ammonia decomposition as function of input power in plasma-driven catalysis system by OES Table S4. Species indentified by OES in H 3 plasma-driven catalysis system (28 W) Speices H 2 * H 3 * H a λ, nm 336 337max 564.3 and 568.1 continuum 656.3 Electronic A 3 X 3 S - C 3 transition u B 3 Schuster s g emission bands 2p 2 p 0 3/2 3d 2 D 3/2 (SP2758, produced by Princeton instrument company).

8. 15 H 3 isotope tracing experiments, Scheme S3, Figures S9 and S10. Fe 14 15 Scheme S3 Scheme of the desorption of adsorbed atoms Figure S9. XRD profiles of Fe 2 14 prepared by 14 H 3 thermal nitridation (X-ray diffraction: D/MAX-2400, Japan, 12 kw, 0.01, Cu, λ= 0.1541 nm) X-ray photoelectron spectroscopy (XPS) was used to analyze the chemical environments of the surface components of the catalysts. The binding energy of Fe 2p3/2 and 2p1/2 of iron nitride centers at around 706 and 720 ev (Figure S10), respectively. The 1s binding energy is 396.3 ev, which is characteristic of an iron nitride phase. Figure S10. Fe 2p and 1s spectra of Fe 2 14 prepared by 14 H 3 thermal nitridation (X-ray photoelectron spectroscopy: ESCALAB250, American Thermo VG company; ESCA: AlKa=1486.6 ev, P=150W, Spot Size=500 um, Pass Energy=50.0 ev, Energy Step Size=0.05 ev)

9. Spectra of reaction temperature in the 15 H 3 decomposition on Fe 2 14 catalyst without or with DBD plasma, Figures S11 and S12. Figure S11. Reaction temperature obtained by thermal couple in H 3 decomposition with thermal catalysis method (Without plasma, temperature-programmed heating using external heating furnace, 15 o C/min) Figure S12. Reaction temperature obtained by thermal couple in H 3 decomposition with plasma-driven catalysis method (The reaction system was heated internally by DBD plasma with 40~50W input power, without using external heating furnace) 10. Temperature distribution across the reactor for H 3 decomposition in plasma-driven catalysis mode, Scheme S4 and Figure S13. In the absence of DBD plasma, the thermal desorption (TD) of the Fe 2 14 was carried out in 15 H 3 flow with external temperature-programmed heating furnace (15 o C/min), identical to the temperature-programmed desorption technique (TPD). In the presence of DBD plasma, the plasma desorption (PD) of the Fe 2 14 was carried out in the DBD reactor in identical 15 H 3 flow. In this case, the sample was heated internally by DBD (input power 40-50 W) without using external heating furnace, and the temperature increased automatically, see Figure S12. Because of the high-voltage discharge inside the DBD reactor, it is impossible to follow the temperature of the catalyst bed in situ with an inside thermal couple. Therefore, the realtime temperature was determined by a thermal couple tightly attached to the reactor surface (connected to the ground electrode) and an infrared camera (Scheme S4 and Figure S13, ESI ). Measurement of temperature: An infrared camera was focused on a 9 9 mm window of the reactor (Scheme S4) to measure the catalyst bed temperature. Results showed that the temperature of the catalyst bed was lower than that of the reactor wall (Figure S13). Thus, it was reasonable to compare desorption temperature in plasma-driven catalysis with that in only catalyst according to the temperature obtained by the thermal couple measurement, which is tightly attached to the reactor wall.

Reaction temp., o C Electronic Supplementary Material (ESI) for Chemical Communications MS Infrared camera FLIR 9 mm IR radiation Al foil 0.1 mm Al foil 0.1 mm 15 mm thermal couple 15 mm thermal couple gas in gas in HV Analysis of products by MS HV Record of temperature by infrared camera Scheme S4. The configuration of 2 desorption from Fe 2 detected by mass spectrometry (MS) and temperature recorded by infrared camera in the presence of DBD plasma. reactor wall (outside) Air catalyst bed (inside) 500 400 outside inside 300 200 = 10 ~ 50 o C 100 0 100 200 300 400 500 600 700 Time on stream, s Figure S13. Temperatures of inside and outside reactor when H 3 decomposition on Fe 2 in the presence of DBD plasma (Infrared camera: FLIR A 40, H 3 flow 40 ml/min)