Clean Room System. Linear units ONE series INTL. PATENT PENDING

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Clean Room ystem Linear units ONE series INTL. PATENT PENDING

When you move. We move Rollon.p.A. was founded in 975 as a manufacturer of linear motion components. Today Rollon group is a leading name in the design, production and sale of linear rails, telescopic rails and actuators, with headquarters based in Italy and offi ces and distributors located throughout the world. Rollon products are used in many industries with creative and effi cient solutions in a wide range of applications used on a daily basis. olutions for linear motion Actuator Line www.rollon.com Linear Line ys Prismatic Rail Hegra Rail Actuator Line www.rollon.com www.rollon.com www.rollon.com www.rollon.com Linear Rails Telescopic Rails Actuators Rails with roller bearings Rails with caged ball bearings Rails with recirculating ball bearing Rails with partial/total extension Heavy duty rails Rails for and automated/manual applications Belt driven actuators Ball screw driven actuators Rack and pinion actuators

Core Competencies Full range of linear rails, telescopic rails and actuators Worldwide presence with branches and distributors Fast delivery all over the world Large technical know-how for applications tandard solutions Collaboration Customization Wide range of products and sizes Linear rails with roller and caged ball bearings Heavy duty telescopic rails Belt or ball screw driven linear actuators Multi-axis systems International know-how in several industries Project consultancy Maximizing performance and cost optimization pecial products Research and development of new solutions Technologies dedicated to different sectors Optimal surface trea Applications Aerospace Railway Logistics Industrial Medical pecial Vehicles Robotics Packaging

Clean Room ystem Clean Room ystem ONE series ONE series description The components The linear motion system ONE 50 ONE 80 ONE 0 Planetary gear Accessories Ordering key CR-2 CR-3 CR-4 CR-5 CR-6 CR-7 CR-8 CR-9 CR- tatic load and service life Plus-Clean Room-mart-Eco-Precision L-2 tatic load and service life Uniline L-4 Data sheet L-9

Technical features overview Reference ection Driving Anticorrosion Protection Family Product Balls Rollers Toothed belt Ball screw Rack and pinion ELM Plus ystem ROBOT C Clean Room ystem ONE E-MART mart ystem R-MART -MART Eco ystem ECO Uniline ystem A/C/E/ED/H TH Precision ystem TT TV TK Reported data must be verifi ed according to the application. ee verifi cation under static load and lifetime on page L-2 and L-7 For a complete overview about technical data, please consult our catalogues at www.rollon.com. * Longer stroke is available for jointed version

ize Max. load capacity per carriage [N] Max. static moment per carriage [Nm] Max. travel speed [m/s] Max. acceleration [m/s²] Repeatability accuracy [mm] Max. travel or stroke (per system) [mm] F x F y F z 50-65-80-0 4440 79000 79000 80 70 70 5 50 ± 0,05 6000* P L 00-30- 60-220 850 58000 58000 3588 7696 7696 5 50 ± 0,05 6000* 65-30-60 5957 86800 86800 6770 7577 7577 5 50 ± 0,05 2500 50-80-0 4440 92300 0760 0 9968 8307 5 50 ± 0,05 6000* C R 30-50-80-00 4440 87240 87240 000 5527 5527 4 50 ± 0,05 6000* 20-60-220 8880 237000 237000 2045 3080 3080 4 50 ± 0,05 6000* 50-65-80 2250 5260 5260 520 3742 3742 4 50 ± 0,05 2000 60-80-00 4070 43400 43400 570 4297 4297 5 50 ± 0,05 6000* E 40-55-75-00 000 25000 7400 800,4 2497 5752 9 20 ± 0,05 5700* U 90-0-45 27000 86800 86800 3776 2855 2855 2 ± 0,005 500 P 00-55- 225-30 58300 230580 274500 3095 26627 22366 2,5 ± 0,005 3000 60-80- 0-40 58300 48400 48400 225 3049 3049 2,5 ± 0,0 4000 40-60-80 2462 50764 50764 507 622 622,48 ± 0,003 80 F z F y F x

ONE series ONE series ONE series description Fig. The ONE series actuators are belt driven linear actuators specifi cally designed for Clean Room applications. The ONE series is certifi ed compliant with IO CLA 3 (DIN EN IO 4644-) and CLA U FED TD 209E cleanroom standards by the Fraunhofer Institute IPA in tuttgard. All internal components of the ONE series actuators are designed to minimize particle release. Component materials are limited to stainless steel. Where stainless steel is not an option, special treatments are used to ensure low particle release. The ONE series reduces particle contamination using a specially designed straight seal that isolates the internals of the actuator from the environment. In addition to particle containment, the ONE series can support a vacuum pump (up to 0,8 bar) to remove and transport contaminates from the interior of the actuator to fi ltration sites. The 2 vacuum ports are located on the drive and idle head. pecial lubrications designed for use in cleanroom or vacuum environments are used for all bearings and linear rails. CR-2

Clean Room ystem The components Extruded bodies The anodized aluminium extrusions used for the bodies of the Rollon ONE series linear units were designed and manufactured in cooperation with a leading company in this field to obtain the right combination of high mechanical strenght and reduced weight. Aluminium alloy 6060 is used (see physical-chemical characteristics below).the dimensional tolerances comply with EN 755-9 standard. Driving belt ONE eries is the fi rst linear units driven by timing belt capable to achieve IO CLA 3. We are using selected higth quality polyurethane timing belts, AT profi le, manufactured by leading companies in this fi eld. Carriage The carriage of the Rollon ONE series linear units are made entirely of anodized aluminum. Each carriage has mounting holes fi tted with stainless steel thread inserts. Rollon offers multiple carriages to accommodate a vast array of applications. The unique design of the carriage allows for the sealing strip to pass through the carriage. ealing strip Rollon ONE series linear units are equipped with a polyurethane sealing strip to prevent particles generated inside the unit to go outside. The sealing strip runs the length of the body and is kept in position by micro-bearings located with in the carriage. This minimizes frictional resistance as the strip passes through the carriage while providing maximum protection. C R General data about aluminum used: AL 6060 Chemical composition [%] AI Mg i Fe Mn Zn Cu Impurites Remainder 0.35-0.60 0.30-0.60 0.30 0.0 0.0 0.0 0.05-0.5 Tab. Physical characteristics Density Coeff. of elasticity Coeff. of thermal expansion (20-00 C) Thermal conductivity (20 C) pecific heat (0-00 C) Resistivity Melting point kg dm 3 kn mm 2 0-6 K W m. K J kg. K Ω. m. 0-9 C 2.7 69 23 200 880-900 33 600-655 Tab. 2 Mechanical characteristics Rm Rp (02) A HB N mm 2 N mm 2 % 205 65 0 60-80 Tab. 3 CR-3

ONE series The linear motion system Certified Clean Room Class ONE eries is a device tested by FRAUNHOFER IPA Institute - tuttgart (D). Rollon achieved the IO CLA 3 (DIN EN IO 4644-) and CLA U FED TD 209E cleanroom standard using a combination of a vacuum pump and our special sealing belt (Intl. Patend Pending). Lubrication ONE eries is equiped with "innovate and hi-tech linear guides" that feature special ball cages to maintain spacing. This feature supports a longterm maintenance and a low particle generation if combined with special lubricant, specifi cally developed and adopted for Clean Room applications. Vacuum system The ONE series actuator has specifi c connection ports on the drive and the idle end of the unit to connect a vacuum system. The vacuum quality must be evaluated case by case, but Rollon has had success with 0,8 bar on a ONE 80 with a stroke of.000 mm up to 4.000 mm. A vacuum was used in conjunction to Rollon's special sealing strip to achieve IO CLA 3 (DIN EN IO 4644-) and CLA U FED TD 209E elected mechanical components ONE eries is assembled with select high-quality components. Only tainless teel (AII 303, AII 440C) is used for bearings, linear guides, shafts, pulleys, and other metallic components. Where it is impossible to use tainless teel, Rollon provides a special treatment tested under severe conditions and under particle generation. Range ONE eries is now available in 3 different sizes, for multi axes combinations: ONE 50 ONE 80 ONE 00 Maximum stroke is 6.000 mm, except ONE 50 where the maximum stroke is 3.700 mm. For technical details and load capacities, please refer to next pages. ONE P section Fig. 2 Linear units ONE series INTL. PATENT PENDING CR-4

Clean Room ystem ONE 50 ONE 50 Dimension L=35 + UEFUL TROKE + AFETY 65 80 20 70 48 50 70 0 50 0 8 26 62 26 8 50 6.2 4 8.3 2 50 30.5 80 8xM5 DEPTH 6 mm 60 4.2 26 2 50 C R For further details please visit our website www.rollon.com and download the related DXF fi les. Fig. 3 Technical data Moments of inertia of the aluminum body ONE 50 I x [0 7 mm 4 ] I y [0 7 mm 4 ] I p [0 7 mm 4 ] Max. useful stroke length [mm] 3700 Max. positioning repeatability [mm]* ± 0.05 Max. speed [m/s] 4 Max. acceleration [m/s 2 ] 50 of belt 22 AT 5 ONE 50 0.025 0.03 0.056 Tab. 5 Driving belt The driving belt is manufactured from a friction resistant polyurethane and with steel cords for high tensile stress resistance. of pulley Z 23 Pulley pitch diameter [mm] 36,6 of belt Belt width [mm] Weight kg/m Carriage displacement per pulley turn [mm] 5 Carriage weight [kg] 0.4 Zero travel weight [kg].8 ONE 50 22 AT 5 22 0.072 Tab. 6 Belt length (mm) = 2 x L - 30 Weight for 00 mm useful stroke [kg] 0.4 tarting torque [Nm] 0.4 Moment of inertia of pulleys [g mm 2 ] 980 Mz Fz *) Positioning repeatability is dependant on the type of transmission used Tab. 4 Mx ONE 50 - Load capacity Fx Fy My F x [N] F y [N] F z [N] [Nm] [Nm] [Nm] tat. Dyn. tat. Dyn tat. Dyn tat. Dyn tat. Dyn tat. Dyn ONE 50 809 508 7000 4492 7000 4492 42 27 23 48 23 48 ee verifi cation under static load and lifetime on page L-2 and L-3 Tab. 7 CR-5

ONE series ONE 80 ONE 80 Dimension L=540 + UEFUL TROKE + AFETY 00 20 30 05 78 80 80 80 05 0 300 0 49 42 8 42 49 80 9.8 6 48 42 80 3.5 9 22.5 8xM6 DEPTH 0 mm 8.4 9 For further details please visit our website www.rollon.com and download the related DXF fi les. Fig. 4 Technical data Moments of inertia of the aluminum body ONE 80 I x [0 7 mm 4 ] I y [0 7 mm 4 ] I p [0 7 mm 4 ] Max. useful stroke length [mm] 6000 Max. positioning repeatability [mm]* ± 0.05 Max. speed [m/s] 5 Max. acceleration [m/s 2 ] 50 of belt 32 AT 0 ONE 80 0.36 0.95 0.33 Tab. 9 Driving belt The driving belt is manufactured from a friction resistant polyurethane and with steel cords for high tensile stress resistance. of pulley Z 9 Pulley pitch diameter [mm] 60.48 of belt Belt width [mm] Weight kg/m Carriage displacement per pulley turn [mm] 90 Carriage weight [kg] 2.7 Zero travel weight [kg] 0.5 ONE 80 32 AT 0 32 0.85 Tab. 0 Belt length (mm) = 2 x L - 230 Weight for 00 mm useful stroke [kg] tarting torque [Nm] 2.2 Moment of inertia of pulleys [g mm 2 ] 388075 Mz Fz *) Positioning repeatability is dependant on the type of transmission used Tab. 8 Mx ONE 80 - Load capacity Fx Fy My F x [N] F y [N] F z [N] [Nm] [Nm] [Nm] tat. Dyn. tat. Dyn tat. Dyn tat. Dyn tat. Dyn tat. Dyn ONE 80 203 70 38480 2735 4676 25875 398 223 337 889 2809 587 ee verifi cation under static load and lifetime on page L-2 and L-3 Tab. CR-6

Clean Room ystem ONE 0 ONE 0 Dimension L=695 + UEFUL TROKE + AFETY 35 60 40 45 08 0 30 0 45 0 380 0 60 60 40 60 60 0 2 8.5 70 62 0 8 24 67.5 8xM8 DEPTH 5 mm.3 24 C R For further details please visit our website www.rollon.com and download the related DXF fi les. Fig. 5 Technical data Moments of inertia of the aluminum body ONE 0 I x [0 7 mm 4 ] I y [0 7 mm 4 ] I p [0 7 mm 4 ] Max. useful stroke length [mm] 6000 Max. positioning repeatability [mm]* ± 0.05 Max. speed [m/s] 5 Max. acceleration [m/s 2 ] 50 of belt 50 AT 0 ONE 0 0.446 0.609.054 Tab. 3 Driving belt The driving belt is manufactured from a friction resistant polyurethane and with steel cords for high tensile stress resistance. of pulley Z 27 Pulley pitch diameter [mm] 85.94 of belt Belt width [mm] Weight kg/m Carriage displacement per pulley turn [mm] 270 Carriage weight [kg] 5.6 Zero travel weight [kg] 22.5 ONE 0 50 AT 0 50 0.290 Tab. 4 Belt length (mm) = 2 x L - 290 Weight for 00 mm useful stroke [kg].4 tarting torque [Nm] 3.5 Mz Fz Moment of inertia of pulleys [g mm 2 ] 2.93 0 6 *) Positioning repeatability is dependant on the type of transmission used Tab. 2 Mx ONE 0 - Load capacity Fx Fy My F x [N] F y [N] F z [N] [Nm] [Nm] [Nm] tat. Dyn. tat. Dyn tat. Dyn tat. Dyn tat. Dyn tat. Dyn ONE 0 4440 2940 92300 46003 0760 54765 0 549 9968 4929 8307 440 ee verifi cation under static load and lifetime on page L-2 and L-3 Tab. 5 CR-7

ONE series Planetary gears Assembly to the right or to the left of the driving head Versions with planetary gears Planetary gears are used for highly dynamic robot, automation and handling applications involving stressing cycles and with high level precision requirements. tandard models are available with clearance from 3' to 5' and with a reduction ratio from :3 to :000. For assembly of non-standard planetary gear, contact our offi ces. Fig. 6 The series ONE linear units can be fi tted with several different drive systems. In each case, the driving pulley is attached to the reduction gearshaft by means of a tapered coupling to ensure high accuracy over a long period of time. Right Left haft with centering 4 x M D2 D3 Fig. 7 Unit haft type D2 D3 M Head code A left Head code A right ONE 50 A 2 55 70 M5 VB VA ONE 80 A 20 80 00 M6 VB VA ONE 0 A 25 0 30/60 M8 VB VA Tab. 6 CR-8

Clean Room ystem Accessories Fixing by brackets The linear motion systems used for the Rollon series ONE linear units enables them to support loads in any direction. They can therefore be installed in any position. To install the units, we recommend the use of the dedicated T-lots in the extruded bodies as shown below. Unit A (mm) ONE 50 62 ONE 80 94 ONE 0 30 Tab. 7 C R A Fig. 8 Warning: Do not fi x the linear units through the drive ends. Fixing brackets Dimensions (mm) L L A Ø D Unit A H B C E F D D2 L L Code F ONE 50 20 4 6 6 0 6 0 5.5 35 7.5 000958 H C E Ø D2 B Fig. 9 ONE 80 20 20.7 7 6 4.7 7 6.4 50 25 0049 ONE 0 36.5 28.5 0 3 8.5.5 6.5 0.5 00 50 00233 Tab. 8 Fixing bracket Anodized aluminum block for fi xing the linear units through the side T-lots of the body. T-Nuts K Ø D4 Dimensions (mm) Unit D3 D4 G H2 K Code ONE 50 - M4-3.4 8 00046 ONE 80 8 M6 3.3 8.3 3 000043 G H2 ONE 0 M8 2.8 0.8 7 000932 Tab. 9 Ø D3 Fig. 0 T-nuts teel nuts to be used in the slots of the body. CR-9

ONE series Proximity ensor dog ensor proximity housing kit B4 ensor dog H5 H4 ensor proximity housing kit L4 L5 B5 Fig. ensor proximity housing kit Red anodized aluminum sensor holder, equipped with T-nuts for fi xing onto the profi le. ensor dog L-shaped bracket in zinc-plated iron, mounted on the carriage and used for proximity switch operations. Dimensions (mm) Unit B4 B5 L4 L5 H4 H5 For proximity ensor dog code ensor proximity housing kit code ONE 50 9.5 4 25 29.9 22.5 Ø 8 G000268 G0002 ONE 80 7.2 20 50 40 7 32 Ø 2 G000267 G000209 ONE 0 7.2 20 50 40 7 32 Ø 2 G000267 G00020 Tab. 20 CR-0

Clean Room ystem Ordering key Identification codes for the ONE linear unit N 08 05=50 08=80 0=00 VA O2000 3B P stainless steel see pg. CR-3 L= total length of the unit Driving head code see pg. CR-8 Linear unit size see from pg. CR-5 to pg. CR-7 ONE eries see pg. CR-2 C R In order to create identifi cation codes for Actuator Line, you can visit: http://configureactuator.rollon.com CR-

tatic load and service life Plus-Clean Room-mart-Eco-Precision tatic load and service life Plus-Clean Room-mart-Eco-Precision tatic load In the static load test, the radial load rating F y, the axial load rating F z, and the moments, und indicate the maximum allowed load values. Higher loads will impair the running characteristics. To check the static load, a safety factor 0 is used, which accounts for the special conditions of the application defi ned in more detail in the table below: afety factor 0 No shocks or vibrations, smooth and low-frequency change in direction High mounting accuracy, no elastic deformations, clean environment 2-3 Normal assembly conditions 3-5 hocks and vibrations, high-frequency changes in direction, substantial elastic deformations 5-7 Fig. The ratio of the actual to the maximum allowed load must not be higher than the reciprocal value of the assumed safety factor 0. P fy P fz M M 2 M 3 F y 0 F z 0 0 0 0 Fig. 2 The above formulae only apply to a one load case. If one or more of the forces described are acting simultaneously, the following calculation must be carried out: P fy P fz M M 2 M + + + + 3 F y F z 0 P fy F y P fz F z = acting load (y direction) (N) = static load rating (y direction) (N) = acting load (z direction) (N) = static load rating (z direction) (N) M, M 2, M 3 = external moments ( Nm),, = maximum allowed moments in the different load directions (Nm) The safety factor 0 can be at the lower limit given if the acting forces can be determined with suffi cient accuracy. If shocks and vibrations act on the system, the higher value should be selected. In dynamic applications, higher safeties are required. For further information, please contact our Application Engineering Department. L-2 Belt safety factor referred to the dynamic F X Impact and vibrations No impacts and/or vibrations Light impacts and/or vibrations trong impacts and/or vibrations peed / acceleration Low Medium High Orietation Fig. 3 afety Factor horizontal.4 vertical.8 horizontal.7 vertical 2.2 horizontal 2.2 vertical 3 Tab.

ervice life Calculation of the service life The dynamic load rating C is a conventional quantity used for calculating the service life. This load corresponds to a nominal service life of 00 km. The calculated service life, dynamic load rating and equivalent load are linked by the following formula: Fz-dyn L km = 00 km ( ) 3 P eq f i L km = theoretical service life (km) Fz-dyn = dynamic load rating (N) P eq = acting equivalent load (N) f i = service factor (see tab. 2) Fig. 4 The effective equivalent load P eq is the sum of the forces and moments acting simultaneously on a slider. If these different load components are known, P is obtained from the following equation: For P types M P eq = P fy + P fz + ( M + 2 M + 3 ) F y For CI and CE types Fig. 5 P P eq = P fy + ( fz M + M + 2 M + 3 ) F y F z Fig. 6 The external constants are assumed to be constant over time. hort-term loads that do not exceed the maximum load ratings have no relevant effect on the service life and can therefore be neglected in the calculation. ervice factor f i f i no shocks or vibrations, smooth and low-frequency changes in direction; (α < 5m/s 2 ) clean operating conditions; low speeds (< m/s).5-2 light vibrations; medium speeds; (-2 m/s) and medium-high frequency of the changes in direction (5m/s 2 < α < 0 m/s 2 ) 2-3 hocks and vibrations; high speeds (>2 m/s) and high-frequency changes in direction; (α > 0m/s 2 ) high contamination, very short stroke > 3 Tab. 2 L-3

tatic load and service life Uniline tatic load and service life Uniline tatic load In the static load test, the radial load rating C 0rad, the axial load rating C 0ax, and the moments, und indicate the maximum allowed load values. Higher loads will impair the running characteristics. To check the static load, a safety factor 0 is used, which accounts for the special conditions of the application defi ned in more detail in the table below: afety factor 0 No shocks or vibrations, smooth and low-frequency change in direction High mounting accuracy, no elastic deformations, clean environment -.5 Normal assembly conditions.5-2 hocks and vibrations, high-frequency changes in direction, substantial elastic deformations 2-3.5 Fig. 7 The ratio of the actual to the maximum allowed load must not be higher than the reciprocal value of the assumed safety factor 0. P 0rad P 0ax M M 2 M 3 C 0rad 0 C 0ax 0 0 0 0 Fig. 8 The above formulae apply to a one load case. If one or more of the forces described are acting simultaneously, the following test must be carried out: P 0rad P 0ax M M 2 M + + + + 3 C 0rad C 0ax 0 P 0rad C 0rad P 0ax C 0ax = acting radial load (N) = allowed radial load (N) = acting axial load (N) = allowed axial load (N) M, M 2, M 3 = external moments ( Nm),, = maximum allowed moments in the different load directions (Nm) The safety factor 0 can be at the lower limit given if the acting forces can be determined with suffi cient accuracy. If shocks and vibrations act on the system, the higher value should be selected. In dynamic applications, higher safeties are required. For further information, please contact our Application Engineering Department. Fig. 9 L-4

Calculation formulae Moments and for linear units with long slider plate The allowed loads for the moments and depend on the length of the slider plate. The allowed moments n and n for each slider plate length are calculated by the following formulae: n = min + n Δ n = ( + n - min ) min K n = ( + n - min ) min K n = allowed moment (Nm) min = minimum values (Nm) n = allowed moment (Nm) min = minimum values (Nm) n min Δ K = length of the slider plate (mm) = minimum length of the slider plate (mm) = factor of the change in slider length = constant Fig. 0 min min min Δ K [Nm] [Nm] [mm] A40L 22 6 240 A55L 82 239 30 0 A75L 287 852 440 55 C55L 23 39 30 30 C75L 674 6 440 0 55 E55L 65 239 30 0 E75L 575 852 440 55 ED75L ( ) 74 852 440 55 ED75L ( ) 74 852 440 270 Tab. 3 74 L-5

tatic load and service life Uniline Moments and for linear units with two slider plates The allowed loads for the moments and are related to the value of the distance between the centers of the sliders. The allowed moments n and n for each distance between the centers of the sliders are calculated by the following formulae: L n = L min + n ΔL L n = ( ) M L y min min L n = ( ) M L z min min = allowed moment (Nm) = allowed moment (Nm) min = minimum values (Nm) min = minimum values (Nm) L n L min ΔL = distance between the centers of the sliders (mm) = minimum value for the distance between the centers of the sliders (mm) = factor of the change in slider length Fig. min min L min ΔL [Nm] [Nm] [mm] A40D 70 93 235 5 A55D 225 652 300 5 A75D 77 2288 46 8 A00D 285 4950 396 50 C55D 492 90 300 5 C75D 809 32 46 8 E55D 450 652 300 5 E75D 543 2288 46 8 ED75D 369 2288 46 8 Tab. 4 ervice life Calculation of the service life The dynamic load rating C is a conventional quantity used for calculating the service life. This load corresponds to a nominal service life of 00 km. The corresponding values for each liner unit are listed in Table 45 shown below. The calculated service life, dynamic load rating and equivalent load are linked by the following formula: C L km = 00 km ( f h ) 3 P The effective equivalent load P is the sum of the forces and moments acting simultaneously on a slider. If these different load components are known, P is obtained from the following equation: f c f i L km = theoretical service life (km) C = dynamic load rating (N) P = acting equivalent load (N) f i = service factor (see tab. 5) f C = contact factor (see tab. 6) f h = stroke factor (see fi g. 3) Fig. 2 L-6

P P = P r + ( a M + M + 2 M + 3 ) C 0rad C 0ax Fig. 3 The external constants are assumed to be constant over time. hort-term loads that do not exceed the maximum load ratings have no relevant effect on the service life and can therefore be neglected in the calculation. ervice factor f i f i No shocks or vibrations, smooth and low-frequency changes in direction; clean operating conditions; low speeds (< m/s) -.5 light vibrations; medium speeds; (-2,5 m/s) and medium-high frequency of the changes in direction.5-2 hocks and vibrations; high speeds (>2.5 m/s) and high-frequency changes in direction; high contamination 2-3.5 Tab. 5 Contact factor f c f c tandard slider Long slider 0.8 Double slider 0.8 Tab. 6 f h troke factor f h The stroke factor f h accounts for the higher stress on the raceways and rollers when short strokes are carried out at the same total run distance. The following diagram shows the corresponding values (for strokes above m, f h remains ): troke [m] Fig. 4 Determination of the motor torque The torque C m required at the drive head of the linear axis is calculated by the following formula: D C m = C v + ( F p ) 2 C m C v F D p = torque of the motor (Nm) = starting torque (Nm) = force acting on the toothed belt (N) = pitch diameter of pulley (m) Fig. 5 L-7

Notes Notes L-8

Data sheet General data: Date:... Inquiry N :... Address:... Contact:... Company:... Date:... Phone:... Fax:... Technical data: X axis Y axis Z axis Useful stroke (Including safety overtravel) [mm] Load to be translated P [kg] Location of Load in the X-Direction LxP [mm] Y-Direction LyP [mm] Z-Direction LzP [mm] Additional force Direction (+/-) Fx (Fy, Fz) [N] Position of force X-Direction Lx Fx (Fy, Fz) [mm] Y-Direction Ly Fx (Fy, Fz) [mm] Z-Direction Lz Fx (Fy, Fz) [mm] Assembly position (Horizontal/Vertical/Transversal Max. speed V [m/s] Max. acceleration a [m/s 2 ] Positioning repeatability Δs [mm] Required life L yrs Fx - + -Fz + + - Fy Horizontal position LzP LxP P LyP Transversal position Vertical position Attention: Please enclose drawing, sketches and sheet of the duty cycle L-9

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