Thermal Characterization of Open Lattice Structures used as Heat Exchanger Surfaces

Similar documents
Studies on flow through and around a porous permeable sphere: II. Heat Transfer

LARGE EDDY SIMULATION OF MASS TRANSFER ACROSS AN AIR-WATER INTERFACE AT HIGH SCHMIDT NUMBERS

Turbulent Boundary Layers & Turbulence Models. Lecture 09

An evaluation of a conservative fourth order DNS code in turbulent channel flow

Thermal/Fluid Characteristics of 3-D Woven Mesh Structures as Heat Exchanger Surfaces

THE rapid advancement in microprocessor technology has

Analysis of the Cooling Design in Electrical Transformer

CHAPTER 7 NUMERICAL MODELLING OF A SPIRAL HEAT EXCHANGER USING CFD TECHNIQUE

Chemical and Biomolecular Engineering 150A Transport Processes Spring Semester 2017

In-Plane Effective Thermal Conductivity of Plain-Weave Screen Laminates

NUMERICAL MODELING OF FLOW THROUGH DOMAINS WITH SIMPLE VEGETATION-LIKE OBSTACLES

CFD Analysis of Forced Convection Flow and Heat Transfer in Semi-Circular Cross-Sectioned Micro-Channel

CFD STUDY OF MASS TRANSFER IN SPACER FILLED MEMBRANE MODULE

AER1310: TURBULENCE MODELLING 1. Introduction to Turbulent Flows C. P. T. Groth c Oxford Dictionary: disturbance, commotion, varying irregularly

Flow Structure Investigations in a "Tornado" Combustor

Table of Contents. Foreword... xiii. Preface... xv

CFD Analysis on Flow Through Plate Fin Heat Exchangers with Perforations

Numerical Methods in Aerodynamics. Turbulence Modeling. Lecture 5: Turbulence modeling

Numerical simulation of fluid flow in a monolithic exchanger related to high temperature and high pressure operating conditions

Thermal Dispersion and Convection Heat Transfer during Laminar Transient Flow in Porous Media

A dynamic global-coefficient subgrid-scale eddy-viscosity model for large-eddy simulation in complex geometries

COMSOL Multiphysics Simulation of 3D Single- hase Transport in a Random Packed Bed of Spheres

Basic Features of the Fluid Dynamics Simulation Software FrontFlow/Blue

A combined application of the integral wall model and the rough wall rescaling-recycling method

Laminar flow heat transfer studies in a twisted square duct for constant wall heat flux boundary condition

SIMULATION OF FLOW IN A RADIAL FLOW FIXED BED REACTOR (RFBR)

Forced Convection Heat Transfer Enhancement by Porous Pin Fins in Rectangular Channels

Pressure Losses for Fluid Flow Through Abrupt Area. Contraction in Compact Heat Exchangers

CFD Analysis for Thermal Behavior of Turbulent Channel Flow of Different Geometry of Bottom Plate

ENERGY PERFORMANCE IMPROVEMENT, FLOW BEHAVIOR AND HEAT TRANSFER INVESTIGATION IN A CIRCULAR TUBE WITH V-DOWNSTREAM DISCRETE BAFFLES

Explicit algebraic Reynolds stress models for internal flows

This chapter focuses on the study of the numerical approximation of threedimensional

International Journal of Scientific & Engineering Research, Volume 6, Issue 5, May ISSN

Computational fluid dynamics simulations of pressure drop and heat transfer in fixed bed reactor with spherical particles

Natural Convection in Vertical Channels with Porous Media and Adiabatic Extensions

Manhar Dhanak Florida Atlantic University Graduate Student: Zaqie Reza

PERFORMANCE SCREENING OF A LOUVERED FIN AND VORTEX GENERATOR COMBINATION

LES modeling of heat and mass transfer in turbulent recirculated flows E. Baake 1, B. Nacke 1, A. Umbrashko 2, A. Jakovics 2

This section develops numerically and analytically the geometric optimisation of

CFD in COMSOL Multiphysics

Application of COMSOL Multiphysics in Transport Phenomena Educational Processes

Available online at ScienceDirect. Procedia Engineering 90 (2014 )

Performance of Elliptical Pin Fin Heat Exchanger with Three Elliptical Perforations

COMPARISON OF DIFFERENT SUBGRID TURBULENCE MODELS AND BOUNDARY CONDITIONS FOR LARGE-EDDY-SIMULATIONS OF ROOM AIR FLOWS.

Large eddy simulation of turbulent flow over a backward-facing step: effect of inflow conditions

CFD modeling of the effect of absorbent size on absorption performance of a packed bed column

COMPUTATIONAL FLUID DYNAMICS ANALYSIS OF A V-RIB WITH GAP ROUGHENED SOLAR AIR HEATER

Turbulence: Basic Physics and Engineering Modeling

ROLE OF THE VERTICAL PRESSURE GRADIENT IN WAVE BOUNDARY LAYERS

CFD in Heat Transfer Equipment Professor Bengt Sunden Division of Heat Transfer Department of Energy Sciences Lund University

Introduction to Heat and Mass Transfer. Week 9

Computers and Mathematics with Applications. Investigation of the LES WALE turbulence model within the lattice Boltzmann framework

Predicting natural transition using large eddy simulation

Numerical Simulation of Flow Around An Elliptical Cylinder at High Reynolds Numbers

CFD study for cross flow heat exchanger with integral finned tube

FLUID FLOW AND HEAT TRANSFER INVESTIGATION OF PERFORATED HEAT SINK UNDER MIXED CONVECTION 1 Mr. Shardul R Kulkarni, 2 Prof.S.Y.

CONVECTION HEAT TRANSFER

INTERNATIONAL JOURNAL OF APPLIED ENGINEERING RESEARCH, DINDIGUL Volume 2, No 1, 2011

ENGR Heat Transfer II

On the feasibility of merging LES with RANS for the near-wall region of attached turbulent flows

Simulating Interfacial Tension of a Falling. Drop in a Moving Mesh Framework

A NEW MODEL FOR ESTIMATING NEUTRAL PLANE IN FIRE SITUATION

7. Basics of Turbulent Flow Figure 1.

Hybrid LES RANS Method Based on an Explicit Algebraic Reynolds Stress Model

+ = + t x x x x u. The standard Smagorinsky model has been used in the work to provide the closure for the subgridscale eddy viscosity in (2):

Engineering. Spring Department of Fluid Mechanics, Budapest University of Technology and Economics. Large-Eddy Simulation in Mechanical

Large Eddy Simulation as a Powerful Engineering Tool for Predicting Complex Turbulent Flows and Related Phenomena

Lecture 30 Review of Fluid Flow and Heat Transfer

Principles of Convection

Numerical simulations of heat transfer in plane channel flow

DNS, LES, and wall-modeled LES of separating flow over periodic hills

CENG 501 Examination Problem: Estimation of Viscosity with a Falling - Cylinder Viscometer

Wall-Functions and Boundary Layer Response to Pulsating and Oscillating Turbulent Channel Flows

RECONSTRUCTION OF TURBULENT FLUCTUATIONS FOR HYBRID RANS/LES SIMULATIONS USING A SYNTHETIC-EDDY METHOD

Turbulence Laboratory

Parabolic Flow in Parallel Plate Channel ME 412 Project 4

A Computational Investigation of a Turbulent Flow Over a Backward Facing Step with OpenFOAM

Turbulence is a ubiquitous phenomenon in environmental fluid mechanics that dramatically affects flow structure and mixing.

MATLAB Solution of Flow and Heat Transfer through a Porous Cooling Channel and the Conjugate Heat Transfer in the Surrounding Wall

LES ANALYSIS ON CYLINDER CASCADE FLOW BASED ON ENERGY RATIO COEFFICIENT

Automatic Eddy Viscosity Assignment for 2-D Hydrodynamic Model of Szczecin Bay

Experimental and Numerical Investigation of Flow over a Cylinder at Reynolds Number 10 5

CFD AND CONJUGATE HEAT TRANSFER ANALYSIS OF HEAT SINKS WITH DIFFERENT FIN GEOMETRIES SUBJECTED TO FORCED CONVECTION USED IN ELECTRONICS COOLING

Numerical analysis of fluid flow and heat transfer in 2D sinusoidal wavy channel

LARGE EDDY SIMULATION AND FLOW CONTROL OVER A 25 RAMP MODEL

Convective Mass Transfer

International Conference on Energy Efficient Technologies For Automobiles (EETA 15) Journal of Chemical and Pharmaceutical Sciences ISSN:

Process Chemistry Toolbox - Mixing

INTERNATIONAL JOURNAL OF SCIENTIFIC & TECHNOLOGY RESEARCH VOLUME 5, ISSUE 09, SEPTEMBER 2016 ISSN

Computational Fluid Dynamics 2

Chapter 9: Differential Analysis

Effects of Viscous Dissipation on Unsteady Free Convection in a Fluid past a Vertical Plate Immersed in a Porous Medium

1. Introduction, tensors, kinematics

Modelling of turbulent flows: RANS and LES

Self-Excited Vibration in Hydraulic Ball Check Valve

External Forced Convection. Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

There are no simple turbulent flows

DEVELOPED LAMINAR FLOW IN PIPE USING COMPUTATIONAL FLUID DYNAMICS M.

OPTIMAL DESIGN OF CLUTCH PLATE BASED ON HEAT AND STRUCTURAL PARAMETERS USING CFD AND FEA

The effect of geometric parameters on the head loss factor in headers

Transcription:

43 rd erospace Sciences Meeting I-005-0185 Thermal Characterization of Open Lattice Structures used as Heat Exchanger Surfaces J. Gullbrand *, K. Balantrapu and R.. Wirtz Mechanical Engineering Department, University of Nevada, Reno, Reno, NV 89557 Numerical simulation is performed to evaluate flow field and thermal characteristics in heat exchange matrices. The heat exchanger geometry evaluated consists of an isotropic open lattice structure containing group-interconnected, millimeter-scale, thermally conductive ligaments. The Reynolds number range of interest is Re = 3-1000. The flow fields investigated in this paper are both laminar and turbulent. The laminar flow fields are solved using direct numerical simulation (DNS), while turbulent flow fields are solved by large-eddy simulation (LES). The mean velocity profiles and velocity fluctuations are compared to each other and to experimental data for a packed bed of spheres. Friction factor and Colburn -factor are calculated from the simulated flow fields and averaged in time. They are compared to the algebraic correlations reported in the literature for a packed bed of spheres and to experimental data for a screen laminate. c d D h f G p P Pr q Re s + S i St T T f,i, T f,o T in u i v rms V V i β Nomenclature = specific heat coefficient of the fluid. = diameter of the thermally conductive ligaments. = hydraulic diameter. = friction factor. = spatial filter function. = Colburn -factor. = pitch between the thermally conductive ligaments in each spatial direction. = pressure. = Prandtl number. = heat flux. = Reynolds number based upon the average pore velocity and hydraulic diameter. = normalized distance from the wall s+=u τ s/ν. s is the distance from the wall and u τ is the friction velocity. = strain rate tensor. = Stanton number based upon the temperature difference between the fluid inlet to solid interface. = temperature. = temperature of the fluid entering and leaving the heat exchanger respectively. = average inlet temperature to the unit cell. = flow velocity in the spatial i-direction. = root-mean-square velocity fluctuations including contribution from all three spatial fluctuations. = average pore velocity. = superficial velocity. = heat transfer surface area-to-volume ratio. * Research ssistant Professor, email: gullbra@unr.edu, I member. Graduate Student, I member. Professor, email: rawirtz@unr.edu, I member. Copyright 005 by the, Inc. ll rights reserved. 1

ε = void porosity. = filter width. P = pressure drop. µ = molecular viscosity. ν = kinematic viscosity. ν t = turbulent eddy viscosity. ρ = fluid density. σi = energy transport tensor. τi = turbulent stresses. I. Introduction he most efficient method to increase the performance of a heat exchanger is to increase the surface area-tovolume ratio 7, β. Small-particle packed beds and foamed metals have a large surface area-to-volume ratio, and T therefore seem to be good candidates for compact and small-scale heat exchangers. However, the effective thermal conductivity is relatively small for these structures. The effective thermal conductivity is in the range of 10-15 % of the particle thermal conductivity for a packed bed of spheres 6, while it is only - 6 % of the base metal value for a commercially available aluminum foam 3. Therefore, most of the gain in performance obtained by the increased surface area-to-volume ratio is lost by the lowering of the effective thermal conductivity. Effective heat exchangers can be created if the effective thermal conductivity can be increased in the porous media structures with a large area-to-volume ratio. Increasing the effective thermal conductivity can be done by using uninterrupted filaments in the direction of preferred heat transfer. This will result in a directional heat exchanger. Examples of structures with these characteristics are stacked two-dimensional woven screens 9, and threedimensional woven mesh structures 15. In both of these cases, the effective thermal conductivity in one particular direction is approaching 78 % of the base material value 15, 16. The geometrical configurations of the structures can be varied, and they can provide a wide range of porosity and specific surface area. The design of these structures allows for single-fluid, compact heat exchangers that possess structural functionality, so they can be deployed in a range of multifunctional applications. The high directional thermal conductivity allows the heat exchanger to be used when highly localized spot cooling is required. The structure can also be incorporated into the design of a flow through module as well as to replace the fin-array in a plate-fin heat exchanger. These heat exchanger structures can also be easily conformed to complex surfaces. The goal of this analysis is to obtain structures that have high thermal performance and a reasonable pressure drop. In the investigation presented here, an open lattice structure is used as the heat exchanger surface. The lattice structure is a modification of the two-dimensional screen laminates that was investigated previously by Ref. 11, and the three-dimensional mesh studied by Ref. 15. The open lattice structure is a three dimensional structure that consists of group interconnected thermally conductive ligaments. The shape of the conductive ligaments can be varied to fulfill different design criteria of the heat exchanger, and they can be different in each spatial direction. This creates a structure with huge flexibility in reaching the design criteria. The Reynolds number range of interest for the open lattice heat exchangers varies from laminar to turbulent flow fields inside the porous media. The range of interest is between Re = 3 and 1000. The Reynolds number is calculated by Re=ρVD h /µ, where ρ is the density of the fluid, V is the average pore velocity, D h = 4ε/β is the hydraulic diameter, and µ is the molecular viscosity. Flow regimes in porous media can be divided into four different regions according to Ref. 4, who investigated a packed bed of spheres: creeping flows (Darcy flows), Re < 1; laminar flow, 1 < Re < 150; unsteady laminar flow, 150 < Re < 300; and, turbulent flow Re > 350. In order to capture any unsteadiness in the laminar flow fields, time resolved simulations are required. Therefore, in this study the low Reynolds number simulations are performed using direct numerical simulations (DNS). For simulation of the turbulent flow fields, large-eddy simulations (LES) are performed. In LES the important large, energy-carrying length-scales are resolved, while the small unresolved scales are modeled with subgrid-scale (SGS) models. In the literature, studies have been performed to evaluate the flow and thermal characteristics of porous media flows both numerically and experimentally. One porous media, which is easy to define and is well documented, is the packed bed of spheres. typical porosity of a packed bed of spheres is ε = 0.4, and therefore, this is the porosity that is used in our open lattice simulations. Experimental measurement of velocity characteristics for a packed bed of spheres are reported for laminar flows by Ref. 13, while data for turbulent flows are reported by 17. Most turbulent simulations that have been reported in the literature are based upon Reynolds veraged Navier-Stokes (RNS)

equations, 10. The RNS simulations produce statistically averaged flow fields. The LES results obtained in this study will also give time resolved information about the flow and thermal characteristics. The characteristics of open lattice structures are not well documented, neither experimentally nor numerically. Therefore, this investigation is the first step in documenting the characteristics of the flow field in an open lattice structure. The geometry consists of interconnected circular cylinders of the same diameter (d) and pitch (p) such that p/d = 1.55 leading to a porosity of ε = 0.4 and βd =.73. The velocity profiles are compared to each other and to experimental data for a packed bed of spheres. The performance of the open lattice heat exchanger is determined by studying the friction factor and the Colburn -factor. These two quantities are compared to correlations found in the literature valid for a packed bed of spheres and to the experimental data of the woven screen laminates by Ref. 11. II. Numerical methods. Governing Equations The governing equations for an incompressible and thermal flow field are the continuity equation, the Navier- Stokes (N-S) equations, and the energy equation. Written in Cartesian coordinates, the equations are: 1 p ui T T k T = 0, + u = + ν, and + u = (1,, 3) i t ρ i t ρc In LES, the governing equations are filtered in space. The filtering procedure is applied to every flow field variable according to: ui = G( x, x', ) ui ( x', t) dx', (4) where G is the filter function and the filter width. The filtering of the variables can be applied either implicitly or explicitly. The most commonly used filtering procedure is the implicit one, where the computational grid and the discretization operators are considered as the filtering of the governing equations. In the explicit procedure, an explicit expression of the filter function is used. In this investigation, the implicit filtering procedure is applied. The filtered governing equations can be written as 1 p u τ i i T T k T σ i = 0, + u = + ν, and + u = (5, 6, 7) i t ρ i t ρc where the turbulent stresses are defined as τ i = uiu u i u in the momentum equation and the energy transport tensor in the energy equation is σ = u T u T. The filtered N-S equations and energy equations are not closed due to the non-linear terms that need to be modeled; i.e. equation. i u in the momentum equation and T in the energy B. Subgrid-Scale Models The aim of subgrid-scale modeling is to accurately capture the influence from the small unresolved scales on the resolved ones by using the resolved flow field quantities. Several SGS models have been proposed in the literature, but the eddy viscosity model proposed by Ref. 1 is the most commonly used. The Smagorinsky model (SM) is 1/ τ i = ν tsi = ( Cs ) S Si = ( Cs ) (SklSkl ) Si, (8) where ν t is the turbulent eddy viscosity, C s is the Smagorinsky constant, and S i the strain rate tensor. The SM is purely a dissipative model that is easy to implement and has shown to perform reasonably well in a variety of flows. However, the model is not universal and the model coefficient (C s ) used needs to be changed for different flow fields. Ref. 5 proposed a dynamic procedure to recalculate the model coefficient during the simulation to depend upon local flow field characteristics. In the dynamic procedure, the model parameter, or actually the product (C s ), is recalculated during the entire simulation. The advantage of including the length-scale in the dynamic procedure is to avoid the ambiguity associated with determining the appropriate length-scale especially when using an unstructured computational grid. In the dynamic procedure, a test filter function is used that has a larger filter width than the filter function applied to the governing equations. In computations that applies unstructured computational grids, a volume average is usually applied as the test filter function. In the simulations presented in this paper, a u i u 3

volume average of the flow variables is used, and also the model coefficient is volume averaged before it is applied. The least-square method suggested by Ref. 8 is used to determine one model parameter from the six independent equations. The minimum viscosity in the simulations is limited to zero and therefore, the smallest value the eddy viscosity can attain is ν. C. Computational Code Fluent (version 6.1.) is used in the current simulations. The flow solver is based upon finite volume collocated second-order spatial discretization. In the simulations presented here, second-order central differencing has been used for the convective terms. The SIMPLEC algorithm is used to enforce the coupling between the velocity and pressure field and to impose the divergence-free condition. dual time stepping technique is employed to advance the simulation in time. The dual technique consists of an outer and an inner loop, where the outer loop is based upon a three-level second-order time advancement, while the inner iteration uses an algebraic solver with a Gauss-Seidel smoother. Ten inner iterations are used for each time step. The time advancement is continued until time averaged mean flow quantities are obtained that no longer change. III. Computational Test Case. Heat Exchanger Implementation n open lattice structure can be implemented in a parallel-plate channel with height H (Fig. 1). In this application, heat will be conducted from the exchanger plates (laying in the x-z plane), along y-filaments and then to the coolant flowing through the array. The filaments in the x- and z-directions act as fins, increasing the surface area of the structure. The open lattice structure acts as a porous wall with thickness t. The coolant approaches the lattice structure at the superficial velocity V i and temperature T f,i. The superficial velocity is the same after the heat exchanger, but the temperature of the coolant has changed to T f,o. The superficial velocity is related to the average pore velocity V through the porosity, V = V i /ε. V i, T f,i q q V i, T f,o t H B. The Open Lattice Structure The open lattice structure consists of groupinterconnected mm-scale thermally conductive ligaments. In this study, the conductive elements are mutually perpendicular circular cylinders as shown in Fig.. The filament pitch is p, and the filament diameter is d. The pitch is the same in all spatial directions and chosen to be p = 3.1 mm. The diameter are the same for all cylinders and chosen to d =.0 mm. However, the results presented in this paper scale with the geometry and are valid for all isotropic circular cylinder lattice structures with a porosity of ε = 0.4 and βd =.73. C. The Flow Domain and Boundary Conditions Since heat exchanger matrices consist of a large number of cells (or elements), and it is not feasible to resolve the flow field using the whole structure; rather one unit cell flow volume of the matrix, of dimension (p x, p y, p z ), is used Figure 1. Heat exchanger implementation. q Y Flow Z Figure. The open lattice structure of mutually perpendicular cylinders. in the simulations. Studying flow field and thermal characteristics of the unit cell is expected to give a good representation of the performance of the heat exchanger. However, the study of the single element will not show any entrance or wall effects. With a packed bed of spheres, wall effects are shown to influence the flow characteristics P x d x X 4

for the first 1.5 diameters from the boundary walls 9, while entrance effects are registered up to the order of magnitude of five diameters. The solution domain used in the numerical simulations is shown in Fig. 3. The outer dimensions of the domain have edge length (p x, p y, p z ). Concave surfaces are fluid-solid interfaces having radius equal to the radius of the cylindrical filaments. Plain surfaces are openings that connect to adacent unit cell fluid volumes. The simulations are performed by applying a specified mass flow through the domain in the x-direction. Periodic boundary conditions are applied in the x- direction to enforce global mass conservation; the same amount of mass flow entering through the inlet plane also leaves through the outlet. The periodic boundary condition is also used for the lateral plane surfaces that are not in the main flow direction. These periodic conditions enforce mass conservation, and do allow the domain to interact with surrounding fluid domains in the heat exchanger. If fluid is entering through one surface, the same amount must also leave the opposite surface. Fluid can therefore pass in or out of the domain through the lateral planes that are not in the main flow direction. In the simulations, the fluid is water with Pr = 7.0. The thermal boundary conditions for the openings are periodic as well. In the simulations, the fluid-solid interfaces are assumed to be isothermal. Even though the temperature drop over the whole exchange matrix may be substantial, the solid phase is approximated to be isothermal due to the unit cell s small length scale (mm-scale). This approximation can be ustified by a simple scale analysis: ssume that the temperature difference between the wall and the approaching coolant is T w -T f,i = 10 o C (Fig. ), and the temperature drop across a 1 cm exchange matrix is 1 o C (90 % fin efficiency), then the temperature drop across a 1mm feature of the exchange matrix is 0.1 o C or 1 % of the driving temperature difference. ll the simulations are started from a zero velocity field. Thereafter, the simulations are advanced in time. The low Reynolds number flows converge to a steady solution, while the high Reynolds number flows break down to unsteady flows. D. Computational Grid and Convergence Criteria The computational grid of the flow domain consists of boundary layer grids in the near wall region of the flow, and an unstructured grid in the computational zones far from the walls. The boundary layer grids are needed to resolve the flow physics in the near wall region. The grid resolution in the outer part of the flow does not need to be as fine as in the near wall region. The total number of node points needed in the simulations are different in each simulation. In all simulations, the flow fields are resolved in time, and the laminar flow fields converge to a steady flow. One computational grid is used to resolve the laminar flow field at a specific Reynolds number. Thereafter, the computational grid is refined, and the simulations are redone. The friction factor is calculated from the simulated results. If the friction factor is not changing more than 1 % in the two computational grids, the simulated results are determined to be grid converged. criterion of 10 % is applied in the thermal flow field simulations, where the Colburn -factor is used as the variable of convergence. Boundary layer grids are used on all the wall/fluid boundaries to resolve the near wall flow region of the unsteady flow fields. The boundary layer grids are employed to ensure that the first computational grid point is located at a distance of s + 1 from the wall. This is the resolution that is required to resolve the important near wall region. The simulated data is averaged over time to determine the mean velocity profiles, velocity fluctuations, friction factor, and Colburn -factor. IV. Results. Velocity and Temperature Contours The velocity contours for Re = 100 are shown in Fig. 4 at two different cross-sections of the flow domain. The cross-sections are centered in the flow domain. The flow is in the positive x-direction. The velocity contours are normalized with the average pore velocity. The flow is steady and laminar for Re = 100. The figures clearly show a et-like flow field through the domain. In the right figure, the inlet is on the left side of the domain and the outlet at the right side. The et expands as the cross-sectional flow area increases, and then contracts as the area decreases as Inlet 5 Figure 3. Solution domain for numerical simulations.

the flow reaches the outlet of the domain. The left figure shows a cross-section of the et when the stream-wise direction is into the plane. This figure shows that the et does not have a circular shape, but more of a rectangular one, where the corners of the rectangle are shifted 45 o off the coordinate axis. The flow areas outside of the et experiences a negative stream-wise velocity. Temperature contours are shown in Fig. 5 at the same two locations as the velocity contours in the previous figure. The temperature is normalized according to (T- T in )/(T w -T in ), where the T in denotes the average inlet temperature, and T w the isothermal temperature of the walls. The et like character is clearly visible also for the temperature field. The areas outside of the et experience a higher temperature than the et itself, since the temperature of the walls are higher than the average inflow temperature. However, the four temperature regions outside of the et (the four arms of the contour) indicates that recirculation zones are present. The recirculation zones are circulating low temperature fluid that comes from the et into a region of higher temperature, where it is heated up. The unsteady simulations (Re = 300 and Re = 1000) show the same quantitative flow and thermal behavior in mean flow quantities as the laminar steady simulations do. The instantaneous picture of the flow however is looking very different (Fig. 6). The unsteady flow field clearly shows a range of length-scales present in the unsteady et. Section Figure 6. Instantaneous Velocity Contours for Re = 1000. 6 Section Figure 4. Mean Velocity contours for Re = 100. Section Figure 5. Temperature contours for Re = 100. B. Mean Velocity Profiles and Velocity Fluctuations The mean velocity profiles are plotted as a function of the distance from the center-point of the flow domain for different Reynolds number simulations. The velocity profiles are obtained along line shown in Fig. 4. The center of the et is the reference location (zero location) in Figs. 7 and 8 and the velocity profiles are plotted in the y- direction (transverse direction). The results are all normalized with the average pore velocity (V). In Fig. 7, the stream-wise velocity profiles of the laminar steady simulations are shown. The simulations converge to a steady solution for all the Reynolds numbers reported in the figure, from Re = 3 up to Re = 100. This is consistent with the findings of Ref. 4, who saw no instabilities below Re = 150. The peak value of the mean velocity profiles increase as the Reynolds number of the flow increases and the et like behavior becomes more pronounced. The same behavior was also reported by Ref. 13 for a packed bed of spheres, but the normalized peak values are higher in the open lattice structure than in a packed bed of spheres. The mean velocity profiles of the stream-wise velocity for two unsteady flows are shown in Fig. 8. The results from the Re = 300 flow falls into the unsteady laminar regime proposed by Ref. 4. This seems to be a likely classification of the present flow field. The flow field is clearly unsteady and large unsteady structures are observed in the flow. RNS simulation was performed (Spalart-lmares one-equation model used) of the flow field to determine the ratio between the turbulent viscosity and the molecular viscosity. This viscosity ratio can then be used to determine if the flow field is turbulent or not. The maximum ratio came out to be 5, which indicates that the flow field is not turbulent. On the other hand, the Re = 1000 flow is most likely a turbulent flow field, but not fully developed. The same RNS simulation was performed for Re = 1000 and the maximum ratio between the turbulent

and molecular viscosities are 5. This ratio is higher than for Re = 300 but it indicates that the flow field is not fully turbulent. However, the dynamic Smagorinsky model is used only in the LES calculations of Re = 1000, and not in the calculations of the unsteady flow of Re = 300. The mean velocity profile is broader for the Re = 1000 than in the Re = 300 simulation. The peak value of the mean velocity profiles shows a reversed dependence upon the Reynolds number when compared to the steady laminar profiles. The lower curves in Fig. 8 show the root-meansquare (rms) value of the velocity fluctuations. The fluctuations obtained in the Re = 1000 simulations have a maximum normalized value of 0.93 (normalized with the average pore velocity), which results in fluctuations of 6 % of the maximum mean velocity. These results are consistent with the findings of Ref. 17, who observed maximum rms fluctuations of about 0 % of the mean velocity profile in a packed bed of spheres for Re = 6300. Two peaks are observed in the velocity fluctuations, where the shear stress is largest. B. Friction factor and Colburn -factor Fig. 9 shows the friction factor as a function of Reynolds number. The friction factor is calculated according to f = ( p D h )/(ρ p V ), where p is the pressure drop, D h is the hydraulic diameter, and p is the pitch. The friction factor of the open lattice structure is compared to two references. The first reference is the Ergun correlation for a packed bed of spheres 1, and the second reference is experimental data for woven stacked screen laminates from Ref. 11. The porosity of the screen laminates are ε = 0.69 and the experimental data is obtained for a number of ten stacked screens. The experimental data is expected to include entrance and wall effects, while the simulated results do not. The experimental data from Ref. 11 has been corrected to ε = 0.4 in Figs. 9 and 10. The friction factor calculated from the simulated results for the open lattice structure show a lower friction factor than for both the packed bed of spheres and the screen laminates. The friction factor decreases as the Reynolds number increases for the low Reynolds number laminar flow fields. s the flow fields become unsteady and/or turbulent with an increasing Reynolds number, the friction factor levels out and becomes constant. The experimental data includes entrance effects, which increases the friction factor. The Colburn -factor as a function of Reynolds number is shown in Fig. 10. In the numerical simulations, the Colburn -factor is calculated according to = St Pr /3, where St is the Stanton number based upon the temperature difference between the fluid/solid interface and the average inlet flow temperature. The calculated Colburn - factor for the open lattice structure is compared to two different reference cases. The first reference is an algebraic correlation function for a packed bed of ε = 0.4 βd =.73 7 Figure 7. Mean velocity profiles as a function of Reynolds number for steady laminar flows. ε = 0.4 βd =.73 Figure 8. Mean velocity and velocity fluctuations as a function of Reynolds number for unsteady flows. Figure 9. Friction factor as a function of Reynolds number. ε = 0.4.

spheres proposed by Ref. 11. The second reference is experimental data of the screen laminates by Ref. 11. The experimental data was obtained for a constant heat flux for a stack of ten screens. The Colburn -factor results for the open lattice structure are between the results from the packed bed of spheres and the screen laminates. The simulated results are closer to the data for the screen laminates for the low Reynolds number flows (laminar flows, Re = 3-100). ump in the simulated values of the Colburn -factor is observed as the flow field becomes unsteady (Re = 300). The data points denoted with a solid square for the unsteady flow fields in Fig. 10 are the result of solving the filtered governing equations (Equations 5, 6, and 7) simultaneously and averaging the Colburn -factor over time. In the simulations, the same time step and number of inner iterations are used for solving the N-S equations and the energy equation. The data denoted by the open squares represent results from simulations where the energy equation is solved for a frozen flow field. The data calculated for several different flow fields are then averaged. These simulations result in a lower value of the Colburn -factor. The differences observed in the data between the two approaches are due to the time derivative of the temperature field ( performing the simulations of solving the energy equation separately was to determine the influence from the time term in the energy equation and to verify that the ump of the -factor observed for the unsteady flow fields was not due to the handling of the time term. The values of the Colburn -factor from solving the equations simultaneously might be slightly reduced as the time step is decreased and the number of inner iterations is increased. However, the value is expected to be somewhere in the range between the solid and open square value. This needs to be determined in future simulations. The unsteady flow result is a preferred behavior of the open lattice structure used as a heat exchanger surface, since the friction factor is relatively low and the Colburn -factor is relatively high. 8 Figure 10. Colburn -factor as a function of Reynolds number. ε = 0.4. T / t ). The reason for V. Conclusions Numerical simulations are performed of the flow and thermal characteristics in an isotropic open lattice structure (ε = 0.4 and βd =.73) to determine the performance of the structure as a heat exchange surface. The simulations deal with a specific diameter and pitch. However, the results scale with the geometry and are valid for all isotropic circular cylinder lattice structures with a porosity of ε = 0.4 and βd =.73. The open lattice structure consists of inter-connected thermally conductive ligaments. The ligaments are circular cylinders and the all have the same diameter. The simulations are time resolved to capture any unsteadiness in the flow fields. The low Reynolds number flows were simulated using direct numerical simulations, while the unsteady flows were simulated using large-eddy simulations. The mean velocity profiles and velocity fluctuations were studied in the pores of the heat exchanger. The flow and thermal fields were simulated for six different Reynolds numbers, Re = 3, 10, 30, 100, 300, and 1000. The four lowest Reynolds numbers resulted in steady laminar flow fields. The findings are consistent with the results reported by Ref. 4 for a packed bed of spheres. The flow fields of the two highest Reynolds numbers resulted in unsteady flows. Simulations using Reynolds-veraged Navier-Stokes equations were used to determine if the flow fields where turbulent or unsteady laminar. Re = 300 was found to most likely be an unsteady laminar flow, while Re = 1000 show tendencies to be a turbulent flow. The flow field through the lattice structure showed a et-like behavior. The steady laminar flow fields (the four lowest Reynolds numbers) showed a peak value of the mean velocity profile that increased with an increasing Reynolds number. The two unsteady flows investigated (the two largest Reynolds numbers), showed reversed dependence upon the Reynolds number. The peak value decreased as the Reynolds number increased and the velocity profiles broadened. However, the velocity fluctuations increased with increasing Reynolds number. Velocity fluctuations of 6 % of the maximum mean velocity was observed for Re = 1000. The performance of the open lattice structure as a heat exchanger surface showed promising results. The preference for a heat exchanger is to have low friction factor (low friction losses) and high Colburn -factor (high

heat transfer between the fluid and the solid structure). The fluid and thermal fields in the open lattice structure result in a lower friction factor and in a higher Colburn -factor than for stacked woven screen laminates. The ongoing research efforts for the open lattice structures used as heat exchanger surfaces are continued with investigating anisotropy effects and change of shape of the conductive ligaments. The anisotropy effects will be studied by increasing the diameter of the circular cylinder in the preferred heat transfer direction, and keeping the ligaments the same in the two other spatial directions. The advantage with this anisotropic structure is that the effective thermal conductivity is increased in the preferred heat transfer direction. The pressure drop and therefore the friction factor can most probably be decreased even further if the conductive ligaments are changed to elliptical shaped cylinders. The ellipses will be streamlined in the flow direction. These changes to the open lattice structure shows great promise to construct even more efficient compact heat exchangers. cknowledgments The Missile Defense gency through the ir Force Office of Scientific Research, USF, sponsors this work under contract number F4960-03-1-34. The views and conclusions contained herein are those of the authors and should not be interpreted as necessarily representing the official policies or endorsements, either expressed or implied, of the Missile Defense gency, the ir force Office of Scientific Research, or the U.S. Government. References 1 Bird, R. B., Stewart, W. E., and Lightfoot, E. N., Transport Phenomena, John Wiley & Sons, Inc., 1966. Calis, H. P.., Nienhuis, J., Paikert, B. C., Dautzenberg, F. M., and van den Bleek, C. M., CFD Modelling and Experimental Validation of Pressure Drop and Flow Profile in a Novel Structured Catalytic Reactor Packing, Chemical Engineering Science, Vol. 56, 001, pp. 1713-170. 3 Calmidi, V. V., and Mahaan, R. L., The Effective Thermal Conductivity of High Porosity Fibrous Metal Foams, Journal of Heat Transfer, Vol. 11, May, 1999, pp. 466-471. 4 Dybbs,. and Edwards, R. V., Fundamentals of Transport Phenomena in Porous Media, Martinus Nioff Publishers, 1984, pp. 01-56. 5 Germano, M., Piomelli, U., Moin, P., and Cabot, W., Dynamic Subgrid-Scale Eddy Viscosity Model, Physics of Fluids, Vol. 3, No. 7, 1991, pp. 1760-1765. 6 Kaviany, M., Principles of Heat Transfer in Porous Media, nd edition, Springer, 1995. 7 Kays, W. M., and London,. L., Compact Heat Exchangers, 3 rd edition, McGraw-Hill, 1984. 8 Lilly, D., Proposed Modification to the Germano Subgrid-Scale Closure Method, Physics of Fluids, Vol. 4, No. 3, 199, pp. 633-635. 9 Mickley, H. S., Smith, K.., and Korchak, E. I., Fluid Flow in Packed Beds, Chemical Engineering Science, Vol. 0, 1965, pp. 37-46. 10 Niemeisland, M., and Dixon,. G., Comparison of CFD Simulations to Experiment for Convective Heat Transfer in a Gas-Solid Fixed Bed, Chemical Engineering Journal, Vol. 8, 001, pp. 31-46. 11 Park, J.-W., Ruch, D., and Wirtz, R.., Thermal/Fluid Characteristics of Isotropic Plain-Weave Screen Laminates as Heat Exchange Surfaces, I paper, 00-008, 00. 1 Smagorinsky, J., General Circulation Experiments with the Primitive Equations, Monthly Weather Review, Vol. 91, 1963, pp. 99-15. 13 Suekane, T., Yokouchi, Y., and Hirai, S., Inertial Flow Structures in a Simple-Packed Bed of Spheres, Fluid Mechanics and Transport Phenomena, Vol. 49, No. 1, 004, pp., 10-17. 14 Wakao, N., and Kaguei, S., Heat and Mass Transfer in Packed Beds, Gordon and Breach, 198. 15 Wirtz, R.., Xu, S., Park, J.-W., and Ruch. D., Thermal/Fluid Characteristics of 3-D Woven Mesh Structures as Heat Exchanger Surfaces, IEEE Trans Components and Packaging Technology, Vol. 6, 003, pp. 40-47. 16 Xu, J., and Wirtz, R.., In-Plane Effective Thermal Conductivity of Plain Weave Screen Laminates with rbitrary Weave Parameters", Paper TED-J03-417, 6-th SME-JSME Thermal Engineering Joint Conference, Hawaii, March 16-0, 003. 17 Yevseyev,. R., Nakorayakov, V. E., and Romanov N. N., Experimental Investigation of a Turbulent Filtrational Flow, International Journal of Multiphase Flow, Vol. 17, No. 1, 1991, pp. 103-118. 9