SnowBear Personal Snowplow

Transcription

1 SnowBear Personal Snowplow O W N E R S M A N U A L C A U T I O N : R e a d t h i s m a n u a l c a r e f u l l y b e f o r e o p e r a t i n g y o u r s n o w p l o w. P a t e n t P e n d i n g M a n u e l f r a n ç a i s á l e n v e r s SnowBear Limited 155 Dawson Road, Guelph, ON Canada N1H 1A SnowBear Limited reserves the right to change product design and specifications without notice or obligation. PRINTED IN CANADA 05400

2 OVERVIEW 1) READ THE OWNER S MANUAL CAREFULLY. Know your snowplow. Learn its applications and limitations. 2) KEEP AWAY FROM CHILDREN AND PETS. Be sure children and pets are kept a safe distance from the plow operating area. 3) DO NOT ABUSE THE SNOWPLOW. Follow the guidelines set forth in this manual. Do not force the snowplow to do a job it was not designed for. 4) MAINTAIN THE SNOWPLOW. Keep the snowplow clean and lubricated when the unit is not in use to avoid corrosion. Cover the winch when not in use (if stored outside). 5) INSPECT THE PLOW BEFORE EACH USE. Check the alignment of all moving parts and check for any loose bolts that may affect the operation. 6) NEVER SIT OR RIDE ON THE SNOWPLOW. Serious injury could occur. 7) ONLY USE ORIGINAL EQUIPMENT PARTS AND ACCESSORIES. Consult the owner s manual for the recommended accessories. The use of improper accessories may cause hazards. * ASSEMBLY INSTRUCTIONS PAGES 5 TO 18 * TROUBLESHOOTING PAGE 21 CAUTION: READ BEFORE YOU PLOW ALWAYS check that the hitch pins pass through the appropriate holes in the mounting forks. IF THE PLOW IS INCORRECTLY ATTACHED TO THE MOUNTS, IT WILL PULL AWAY FORM THE VEHICLE AND FALL OFF. Not for commercial use. Lights are recommended if used at night. Do not plow at speeds above 10 mph (15 km/hr). Do not drive on highway with plow attached. Secure plow before transport. Driving at highway speeds with the plow attached may cause your engine to overheat. Avoid all obstacles - be familiar with the terrain. For best results plow every 3 to 6 inches of snowfall. Keep hands and feet clear of blade and winch. Lower the blade when parked. WARNING: Do not attempt to operate the snowplow until you have thoroughly read and completely understood all instructions contained in this manual. Improper operation can result in personal injury or damage to your plow and vehicle. As SnowBear Limited does not assemble or install this snowplow we cannot be held responsible for personal injury or damages that may occur with product misuse. 2

3 INSTALLING YOUR VEHICLE MOUNTING HARNESS Overview Our snowplow mounts are unique because they use existing holes and attachment points on your vehicle s frame. All of the mount kits have been designed using Manufacturer s frame specifications as well as actual frame measurements. However, based on our experience, we know that these measurements are not always the same and can easily vary by ¼ or more. We have attempted to compensate for some of these inconsistencies by providing slots in our support brackets wherever possible. You may however still need to adjust the holes in your mounting brackets, or vehicle frame. This can be easily done using a file, a small grinder or a drill. Before beginning your installation check the assembly drawing inside of the box to confirm that you have the proper mount for your vehicle. The accessory package of your vehicle (e.g. XLT, Custom, Sport, Extended Cab, SLT, etc.) does not affect the frame specifications. Manufacturers tend to have many models but few platforms. Our mounts are designed around these frames or platforms. Installation Many customers find that the mount installation is intimidating because they are not familiar with the underside of their vehicles. You may however still need to adjust the holes in your mounting brackets, or vehicle frame. This can be easily done using a file, a small grinder or a drill. In general, a mounting harness consists of a cross-member (shipped with your plow hardware) and a set of custom brackets to attach the cross-member to the vehicle. To install the mount: 1. Loosely attaching the brackets to the frame of the vehicle. 2. Then loosely attach the cross-member to the two brackets. 3. When the parts are all in place, push the assembly back as far as possible (as though you were the plow) and begin to tighten the hardware. Note: We supply standard Grade 5 bolts and locking nuts, which will appear tight as you thread them onto the bolts. This is normal. Caution: *Be careful not to pinch any wires or hoses between the plow mount and your vehicle frame. Operation After plowing for the first time, we recommend that you re-tighten the bolts on the mounting harness. On most vehicles the components will seat into each other after the first use. 2WD vehicles and vehicles equipped with a Sport package will normally have a lower ground clearance due to the tire size as well as the suspension package. You should expect a reduction in ground clearance at the front of your vehicle, because the mounting tubes must be exposed below the lowest part of your vehicles body. Adding an extra helper spring or increasing the tire size will give you the extra clearance you may need. Minimal ground clearance does not affect your ability to plow, but it does mean you must use extra caution when plowing. Avoiding any raised or uneven areas that your plow hardware may get caught up on, will ensure trouble free use. With some applications the mounting forks on the cross-member will point slightly downward after use. This is a normal part of the seating process and will not affect the operation of the plow. (In most cases steel shims can be used to bring the forks back up, but you should be careful not to make them point upwards or it will be difficult to install your plow) Your plow is designed to move freshly fallen snow. It is not suitable for removing or pushing significant amounts of ice, snow, sand or gravel. Back dragging is not recommended with this unit. Warning: If you overload the mounting harness it is designed to yield or break before your plow or vehicle s frame is severely damaged. It is especially important to exercise caution with the heavier Full Sized Vehicles to ensure that you will receive years of trouble-free service from your Personal Snowplow. 3

4 SNOWPLOW PARTS LIST Before you begin, please verify that all of the parts below have been included with your plow. Your plow is packaged in two boxes. Check List Item Quantity Description Part # 1 1 Blade w/ scraper *** 82 Scraper for 82 blade Scraper for 84 blade 88 Scraper for 88 blade B/Z B/Z B/Z 3A 1 Winch Frame Passenger side B 3B 1 Winch Frame Drivers side B 3C 1 Winch Frame Spacer Plate B 4 1 Lower A Frame B 5 1 Upper A Frame B 6 1 Winch c/w Collar & Strap Springs 12 ( 82 & 84 Blade) Springs 15 ( 88 Blade) Eye Bolts 4 ½ ( 82 Blade) Eye Bolts 9 ½ ( 84 & 88 Blade) Release Handle B 11 1 Release Rod B 12 2 Frame Pin B 13 3 Hitch Pin Side Marker Clevis Pins ½ x Cotter Pin 1/8 x /8 x 2 Hex Bolt /8 lock nut ½ lock nut /8 x 2 Bolt /8 x 3 Bolt /8 Lock nut /8 x 1 Carriage bolt /8 Flat washer /8 U-Bolt for Winch Collar & Strap ½ Flat washer /8 x 1 1/2 hex bolt /8 x 1-1/4 hex bolt Handle End Cap Safety Hook Manual handle Vehicle mounting crossmember 5XM5-B 34 2 ½ x 2 Hex Bolt Plow Leg Guide B 42 1 Plow Stand Leg B /8 x 2 ½ Bolt Nylon Lock Nut Control Box Assembly Amp Circuit Breaker Winch Connection (w/ One Gray Connector) ' Battery Cable (w/ One Red Connector) ' Extension Cable (w/ Two Gray Connectors) Terminal Covers Bag of Winch Hardware Heavy Duty 4" Swivel Caster (Optional) Heavy Duty 4" Caster Wheel (Optional) Winch Collar (1/2) Brass for Winch Collar (1/2) /8 X 1 Hex Bolt ID x OD x 1.00 Sleeve

5 *** These part numbers vary according to the size of the plow. Please call if you require the part # Note: Read and understand all instructions before you proceed to assemble and install your plow! For the installation of your vehicle mounting harness, see the instructions supplied with your mounting kit. This manual assumes that this installation has already been done. Note: Read and understand all instructions before you proceed to assemble and install your plow! For the installation of your vehicle mounting harness, see the instructions supplied with your mounting kit. This manual assumes that this installation has already been done. Additional Parts for Plow Winch & Controls Collar and Chain Assembly Heavy Duty 4" Swivel Caster (Optional) Winch w/ Collar, Chain and Controls Rotary Switch L-Bolt for Chain /8 U-Bolt for Winch Collar ¼ Chian 23 Links

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14 MountAssist PLOW JACK / Levier pour chasse-neige MountAssist / Barredora de nieve MountAssist #41 #13 #42 #13 Hitch Pin #41 Plow Leg Guide #42 Plow Leg

15 Plow stand instructions Tilt plow forward, standing it on end. Bolt stand sleeve to winch using the lower bolt on winch through tab on sleeve. Insert leg into sleeve. Pin leg into sleeve at desired hole at the top of the leg. Note: in most cases, the second hole from the top of the leg is correct. Drive up to plow so receiving cups are parallel to crossmember pins. Plug winch into vehicle. Using winch controls, adjust height of receiving cups on winch frame. Push plow onto crossmember pins. Secure plow using plow pins through receiving cups. Lift plow using winch. Remove plow pin from stand, raise leg and re-pin through hole near the base of stand so it is secure and clear of plow operation. Note, you may need to move release handle side to side if lower release rod interferes in raising plow stand. When removing plow: Find a level surface for storage, bring blade down until there is a little slack on the winch strap. Remove plow pins on receiving cups. Disconnect winch from vehicle Drive away from plow.

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21 PLOWING INSTRUCTIONS The Snowplow is intended for light duty, personal use only. It can be used to effectively clear snow from parking lots, lane ways and driveways quickly and with minimal effort. To obtain many years of trouble free service from your Snowplow, be sure to observe these basic plowing instructions. 1. Before beginning to plow check that the hitch pins are properly installed through the holes on the mounting forks under the vehicle. To check this pull forward on the plow. If the plow moves from the vehicle when pulled the hitch pins are not correctly installed. 2. Plow promptly after every 3-6 inches of accumulation during heavy snowfalls. 3. Plow immediately after each snowfall. The plow cannot be used to break through ice. 4. Exercise caution and be familiar with the area that you are plowing. Hidden obstacles can damage both the plow and your vehicle. 5. Stay clear of all obstacles by at least 3 feet (walls, telephone poles, gate, etc.) as your vehicle may slip sideways on ice causing the plow to strike the obstacle. 6. Never ram a pile of snow. Your unit is not designed to move blocks of ice and attempting to do so will void your warranty and may cause damage to your vehicle. 7. Do not exceed 10 mph/ 15 km ph. Excessive speeds can overload the plow or cause you to loose control of your vehicle. 8. When you encounter drifts of snow, proceed by raising the plow to remove the top layer of snow, then remove the base on successive passes. 9. If your plow hops when plowing reduce your speed. 10. Your plow is designed to trip forward if it is overloaded or if it encounters a small obstacle buried in the snow. The plow will automatically reset itself. If you are unsure as to why it tripped, examine the snow pile for a hidden obstacle before proceeding with caution. 11. Always lift the plow before backing up. 12. Always lower the plow when parked. 13. Remove the plow from your vehicle after each use and do not allow ice or snow to accumulate on the winch. 14. THE SNOWPLOW IS NOT INTENDED FOR HIGHWAY DRIVING. To drive on the highway with the plow attached most states and provinces require the installation of a lighting kit complete with turn signals. A safety chain is also required, which would not allow the plow to fall off the front of the truck. Always consult your local regulatory agency for their particular requirements. Note: Driving at highway speeds with the plow attached may cause your engine to overheat. 19

22 PLOWING LANE WAYS Note: To ensure easy maintenance of lane ways throughout the winter season, plow your lane ways as widely as possible during the first snowfalls. Technique: Set the plow on an angle and proceed down the lane close to the edge where the snow will be piled. Be careful to stay clear of ditches, trees, buildings and any other obstacles that may run parallel with the lane way. At the end of the lane way, turn the vehicle around and without changing the angle of the plow, return on the other side of the lane way to accumulate a second pile of snow. Repeat this action to push the snow pile back further. PLOWING PARKING AREAS Hint: Always plow parking areas as widely and as deeply as possible during the first snowfalls. Technique: Generally, work from the center to one side and then from the center again to the other side. Do this by setting the plow on an angle and proceed down the center of the parking lot until you reach the far edge. Lift the plow and back up to the position that you started from. Now, plow a parallel and slightly overlapping path. After you have plowed half the parking lot, exit the vehicle, adjust the plow to the opposite angle and starting from the center again, work progressively in a lateral direction, towards the outer edge of the parking lot. Note: When approaching the end of the lot, reduce your speed and stop before the blade slams the snow pile. Your plow should not be used to stack the snow. 20

23 TROUBLE SHOOTING 1. Plow tips from side to side; The plow should rock from side to side approximately 8. This is essential for proper operation and should not be adjusted with washers or shims. 2. Plow will not operate; The main reason is not winch failure but is generally caused by loose or corroded plug contacts. a) Check battery charge, then remove and clean wire connections to winch and battery. Note: use di-electric grease to ensure a good connection. Do not use harsh contact cleaners in the plugs. b) A faulty or worn out switch will cause the winch to hesitate or become increasingly difficult to operate (replacement switch is part #00442). c) A less common possibility may be a frozen winch caused by water leaking into the winch. Leaving the winch outside uncovered or unprotected will allow water to leak into it and seize the winch. Drying out and cleaning the winch will alleviate this problem. 3. Plow hesitates before moving; a) If you notice gradual and increased hesitation, it may be caused by a faulty or worn out switch. b) Poor contacts on battery connection could also cause hesitation. 4. Plow does not lift high enough; a) Check the direction of your winch operation. The chain should be wrapping up and over the front of the drum. b) Check the condition of the vehicle mounting harness. If the mounting tubes are pointing down it will reduce the height to which the plow can lift. Bending the tubes horizontal with a jack will correct this problem. Plowing less aggressively and reinforcing the mount will also help alleviate the problem. 5. Motor runs but the plow does not operate; a) If the drum is rotating simply tighten up the four nuts on the winch drum collar to stop the slipping. Warning: Make sure to disconnect power to the plow before working on the winch. b) If the drum does not appear to be turning the winch will need to be repaired or replaced. 6. Plow is slipping down; Note: The winch collar is designed to slip under excessive load in order to protect the winch gears. a) Make sure to use the safety hook for any transportation of the plow. This will protect against shock loading of the winch. b) Tightening the four nuts on the winch drum collar should reduce slipping under normal operation. 7. Plow is coasting down; a) There is no brake or locking mechanism inside of the winch that locks the plow in place. Under normal operation the winch will allow the plow to roll down a few inches. b) The switch causes an electromagnetic shunt across the terminals of the winch, which assists in holding the plow up. If the plow rolls down to the ground it is caused by dirty or corroded wiring connections or a faulty switch c) The winch is stronger in one direction and should only be wound in that direction. Make sure that the chain is wrapping up and over the front of the drum. 21

24 1 YEAR LIMITED WARRANTY SnowBear offers a 1 Year Limited Warranty on each new SnowBear Personal Snowplow against manufacturing defects in workmanship and materials for the original end user. The Warranty becomes void if the SnowBear Personal Snowplow is used in commercial applications. All SnowBear Accessories carry a 1-Year Limited Warranty against defects in material and workmanship. The obligation under this Warranty is limited to the replacement or repair at the manufacturer s factory, or at a point designated by the manufacturer, of such parts as shall appear to the manufacturer, upon inspection of such part, to have been defective in material or workmanship. This Warranty does not obligate SnowBear to bear the cost of labor or transportation charges in connection with the replacement or repair of defective parts, nor shall it apply to a product upon which alterations have been made, or for equipment misused, neglected or improperly installed. SnowBear reserves the right to improve any product through changes in design or materials as deemed desirable without being obligated to incorporate such changes in products of previous manufacture. Bills for service, labor, or other expenses, which have been incurred by the buyer without express approval or authorization by SnowBear, will not be accepted. Note: Always include a copy of your original receipt when sending parts for warranty work. WARRANTY REPAIR PROCEDURE If your SnowBear fails to operate properly, or fails within the warranty period the following steps should be taken: 1. For Superwinch Warranty inquiries please contact your local Superwinch Warranty Depot (see attached warranty depot list). 2. For all other Warranty inquiries please contact our warranty department at to receive an RGA (Returned Goods Authorization) Number for the defective components and instructions concerning your nearest Authorized Warranty Depot. 3. When authorization is received, the plow shall be sent to a Warranty Depot, properly packaged and transportation charges prepaid. Units damaged in transit will not be the responsibility of SnowBear. 4. If damages are due to abuse or misuse, the owner will be charged for parts and labor. 5. If the plow is found to be faulty because of defective material or workmanship, it will be repaired at NO CHARGE and returned with transportation charges prepaid. If failure occurred because of abuse, neglect or misuse, an estimate of costs to repair will be submitted back to the Owner. Repair will not be completed until the owner authorizes charges and after repairs are completed the material will be returned and transportation charges 6. collect. 22

25 Authorized Superwinch Repair Centers / Centres De Réparation Superwinch Agréés For any electrical or winch problem please contact your closest repair center. Pour tout problème électrique ou relatif au treuil, communiquer avec le centre de réparation le plus proche. USA Repair Center Address City State Zip Ph# Fax# Superwinch 145 Park St. Putnam CT (800) (860) Repair@superwinch.com EMR Electric Motor Repair 2010 North 4th St. Minneapolis MN (612) (612) ACE Pittsburgh Whse. (Zorko's Alternator Service) 241 Wells rd. Home PA (800) (724) zasapw@microserve.net Electric Motors of Iowa City 50 Commercial Court Iowa City IA (319) (319) emic4040@aol.com Beren's & Associates 124 Hegenberger Loop Oakland CA (800) (510) berens94621@yahoo.com CANADA Repair Center Address City Prov. P. Code Ph# Fax# Delta Tool Repair LTD th Street Surrey BC V3W -0N6 (604) (604) Central Electric Motor Rewind # Windsor Rd. Kelowna BC V1Y-2Y3 (250) (250) Off Road Canada th street North Lethbridge AB T1H-2K8 (403) (403) Demand Electric th Street NE Calgary AB T2E-2M5 (403) Explora Industries LTD th Ave. Edmonton AB T6E-0B2 (780) (780) Bob's Electric Truck Service 845B- MacDonald Ave. Regina SK S4N-2X5 (306) (306) Ted's Power Tool Repair 426-4th Street East Saskatoon SK S7K-0W1 (306) Buffalo Industries Princess st. Winnipeg MB R2C-1M1 (204) (204) Dayworth Sales 668 Millway ave. Unit 10 Concord ON L4K-3V2 (905) (905) Harold Supply 3 Southerland ave Sudbury ON P3C-3A7 (705) (705) Power Blitz Mfg & Maint 577 Edgelly Blvd Unit 6 Concord ON L4k-4B2 (905) Les Equipment Twin Parkway Blvd. Ville D'Anjou (Quebec City) PQ H1J-1R4 (514) (514) Ethier Alternateur 151 RTE 107 Maniwalli PQ J9E-3A8 (819) (819) Power Plus Tool Repair 157 Pacific ave. Moncton NB E1E-2G2 (506) (506) Atlantic Recreation & Marine 5 School st. Sydney NS B1S-3G1 (902) Port Aux Wayne's Small Engine Repair PO Box 1349 / 128 Regional st. Basques NL A0M-1C0 (709) Bruce's Recreation 92 Balbo Drive Shoal Harbor NL A5A-4A8 (709)