Hybrid Bonded Wheel
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1 Hybrid Bonded Wheel
2 1. Hybr i d wheel I nt r oduce P Hybrid bonds are manufactured with a mixture of Resin & Metallic Bond METAL + RESIN DIA / CBN *GOOD FORM HOLDING M *LONGER TOOL LIFE E *HIGH HEAT RESISTENCE T *RESILIENCY A *FAST CUTTING GRIT EXPOSURE L BETTER *SURFACE FINISH Better grinding ability & Longer tool life : Reduce working time & cost Optimal solution to most time consuming process : Flute for Endmill 2 & Drill R E S I N
3 2. COMPARISON OF BOND S CHARACTRISTIC TOOL LI FE ( FORM HOLDI NG) PHENOLI C EG ER EG3 XTG-V6 ( Hybr i d) POLYI MI DE EK ( Pol yi mi de) I deal Ar ea BG2 PG2 BC2 SHI NHAN Resi n Bond Syst em BA CUTTI NG ABI LI TY 3 HYBRI D
4 3. Gr i ndi ng wheel Hi st or y f or t ool s * Gr inding wheel Histor y for tools Hybr id Wheel (Resin + Metal) Resin wheel (Polyimide bond) Resin wheel (Phenolic bond) Gr inding Stone Incr easing the har dness of wor k piece T he power of machine higher than befor e
5 . What i s Fl ut i ng pr ocess : Removal 5
6 5. Shi nhan Test Machi ne M/C Speci f i cat i on Machi ne: Hel i t r oni c Power Di amond ( WALTER社 ) 6
7 2. Shi nhan Test Machi ne WHEEL 제작 사양 (2) SQAURE END MILL STANDARD Checki ng Wheel si ze bef or e gr i ndi ng For ecast t he shape of t ool af t er gr i ndi ng Set t i ng checki ng poi nt Wheel Set t i ng
8 3. Shi nhan Test Machi ne WC Rod ( K) Ф 16 Ф WC Rod Gr i ndi ng I mages
9 5. Test Condi t i on Test Condi t i on Test Condi t i on Gr i ndi ng wheel : Tyr ol i t, Wendt, Di amet al, Wi nt er Spec : 1A1 5xxx Machi ne : ( WALTER社 ) Hel i t r oni c Power Di amond Cool ant : Oi l Gr ade K WC power si ze 0. 5 Densi t y g/ Wor k pi ece : Tungst en car bi de end mi l l WC K SOLI D Ø 16-FL-HELI X 30 35L Test Condi t i on Dept h of cut : ae = 3mm, FLUTE LENGTH : 35mm HV 1, 0 HRA 93 Har dness Shear i ng st r engt h, 0 MPa Co Cont ent wt % Cut t i ng speed : Vc = m/sec Test Condi t i on FEED RATE : 1st ~ 5t h : 0mm/mi n Checki ng Dat a 1) Gr i ndi ng Cur r ent 2) WEB Di amet er 6t h ~ t h : 1mm/mi n 11t h ~ t h : 10mm/mi n ( t he shortest[nearest] distance between flute) 9
10 3. Test Resul t Test Resul t Work peices WC Rod (K) LOAD1(avg.) LOAD2(avg.) LOAD3(avg.) 0mm/min 1mm/min 10mm/min Tyrolit Winter Wednt 5.2 SDC XTG-V6.6 5 Product Gr i ndi ng Cur r ent Grinding number
11 3. Test Repeat abi l i t y Test Test Resul t Test Condi t i on Di - Gr i ndi ng wheel : Tyr ol i t, Wendt, Di amet al, Wi nt er Spec : 1A1 5xxx Machi ne : ( WALTER社 ) Hel i t r oni c Power Di amond Cool ant : Oi l Wor k pi ece : Tungst en car bi de end mi l l WC K SOLI D Ø 16-FL-HELI X 30 35L Test Condi t i on Dept h of cut : ae = 3mm, FLUTE LENGTH : 35mm Cut t i ng speed : Vc = m/sec FEED RATE : 1st ~ 5t h : 0mm/mi n 6t h ~ t h : 1mm/mi n 11t h ~ t h : 10mm/mi n Checki ng dat a 11 MAX LOAD ( 10 /mi n) WEB DI A AVG.. 6 Wi nt er 社.. 00 vi si on No
12 6. Test Repeat abi l i t y Test Max Load Max Load Max Load Max Load 1 Feed: 0 /mi n 0 Feed: 1 /mi n Grinding No : Mean : + 99%, 1% Ⅹ Feed: 10 /mi n Avg. 비교 Max Load Max Load Max Load 0 Grinding No mm/min 0 Grinding No. 1mm/min Feed Rat e 10mm/min
13 6. Test Repeat abi l i t y Test 1Gr oup per WC Rod 5ea Avg. WEB Di a. 11. WEB DI A. ( ) Gr oup No. 13
14 . Fi el d Test Resul t Fi el d Test Resul t Test Company name Exi st i ng pr oduct s br and Wor k pi ece mat er i al Di amet er ( mm) Dept h ( mm) Test Condi t i on Lengt h M/ C VC ( m/ sec) f eed ( mm/ mi n) SCHUTTE 0 A company WI NTER / DI AMETAL K30/ 0 WC / 16 B company TYLOLI T K WC 2. 3 ANCA RX 1 10 C company DI AMETAL k/ 30 WC WALTER 1 0 D company DR. MULLER k/ 30 WC ANCA RX 1 0 E company WI NTER k/ 30 WC 55 MI CHAEL DECKEL 90 F company WI NTER k/ 30 WC WALTER 0 G company DI AMETAL k/ 30 WC ASD 550X H company WI NTER k/ 30 WC ANCA MX / / 0 FLUTE t i me
15 . Fi el d Test Resul t Fi el d Test Resul t Company A Company Condition Existing products brand Brand name Existing products Result feed(mm/min) 0 Vc(m/sec) 1 1 Roughness WINTER Tool life B Company Same with existing products 1 Vc(m/sec) 1 1 Roughness TYLOLIT Same with existing products 60 Vc(m/sec) 1 1 Roughness DAIMETAL Same with existing products 0 Vc(m/sec) 1 1 Roughness DR. MULLER Same with existing products 0 Vc(m/sec) Roughness WINTER Same with existing products 0 Vc(m/sec) Roughness WINTER 0 Same with existing products feed(mm/min) 160 Vc(m/sec) 1 1 Roughness DIAMETAL Tool life H Company 90 feed(mm/min) Tool life G Company 0 feed(mm/min) Tool life F Company 0 feed(mm/min) Tool life E Company 10 feed(mm/min) Tool life D Company 0 feed(mm/min) Tool life C Company Shinhan 160 Same with existing products feed(mm/min) 0 Vc(m/sec) Roughness Tool life WINTER 0 Same with existing products
16 . Why have t o use Shi nhan Hybr i d wheel Qual i t y Shi nhan Hybr i d bond XTG-V6 Q+ FLUTE ( Same wi t h Wi nt er ) Pr i ce Shi nhan s Hybr i d bond chi pper t han ot her br and. Del i ver y We can suppl y t he pr oduct s wi t hi n one mont h W03A( ST) BOND Speci f i cat i on BODY Di amet er ( ) 0 XTG-V6 Cu Shank t hi ck- Bond t hi ckness ness ( ) ( ) Bond wi de ( )
17 Thank you.
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