FLUID COOLING Shell & Tube EK Series

Transcription

1 ourtesy of A/Flodye/Hydradye otio otrol Hydraulic eumatic Electrical echaical (00) -0 FUID OOIG Shell & Tube Series opper & Steel ostructio Features ompact Size High Efficiecy Fied Budle Desig ow ost optioal ateted Built-i Surge-ushio Relief Bypass / Tube Size Heat Removal up to 00 Horsepower (00 kw) Oil Flow rates up to 0 U.S. G (00 iters/mi.) arge Oil oectios for iimum Eterig ad Eitig Flow Restrictio Removable Ed Boets for easy tube cleaig outig Brackets Desiged so that ooler ca be Rotated i 0 Icremets High ressure Ratigs omplete ie of Accessories Available Ratigs aimum ressure/shell side 00 psi aimum ressure/tubeshell side psi aimum Temperature 0 F How to Order odel Series S F F odel Size Selected aterials Shell Steel Tube Sheets Steel Baff les Steel outig Brackets Steel Gaskets itrile Rubber/ellulose Fiber ameplate Alumium Foil Tubes opper Fis Alumium Ed aps Grey Iro Baff le Spacig - & - odels Oly = T Oil coectios; T Water coectios. S = SAE O-Rig Oil coectios; T Water coectios. = Oil coectios; Water coectios. F = SAE Bolt Flage (Tapped SAE) Oil coectios; T Water coectios. F = SAE Bolt Flage (Tapped etric) Oil coectios; Water coectios. Tubeside asses 0 - Oe ass T - Two ass F - Four ass TTSales@thermasys.com..0 utaway view shows high performace copper tube/alumium fi coolig chamber with pateted SURGE- USHIO relief bypass valve. Surge ushio Blak - o Relief Bypass R - Relief Bypass Surge-ushio (Optio) The SURGE-cushio is a protective device (pateted) desiged to iterally bypass a portio of the oil flow durig cold start coditios, or whe sudde flow surges temporarily eceed the maimum flow allowed for a give cooler. This device may replace a eteral bypass valve, but it is ot iteded to bypass the total oil flow. aimum Flow Rates Shell Tube Side G Uit Side oe two Four Size G pass pass ass 00 0 /A Icorrect istallatio ca cause premature failure. oolig Tube aterial Blak - opper - ui Ed Boet aterial Blak - ast Iro - Electroless ickel late

2 ourtesy of A/Flodye/Hydradye otio otrol Hydraulic eumatic Electrical echaical (00) -0 Dimesios Oe ass ODE A F A B T / SAE O-RIG SAE FAGE AX. /A.0. WIDTH AX.... WIDTH AX.. WIDTH.... E H G D K X Z ( AES) D E F G H J K DIA.. DIA..0 DIA OTE: We reserve the right to make reasoable desig chages without otice. All dimesios are i iches Y J B.. SOT.. SOT..00 SOT T /A / Flage Size -/ X.. Y..0 F Z / - U- F Z - SAE O-RIG # /- UF-B SAE FAGE TTSales@thermasys.com..0 T / / / # /- U-B # /- U-B /A / / / / T / / /

3 ourtesy of A/Flodye/Hydradye otio otrol Hydraulic eumatic Electrical echaical (00) -0 Dimesios Two ass ODE A F A B T / SAE O-RIG SAE FAGE AX...0 WIDTH 0. /A AX. 0.. WIDTH AX.. WIDTH E H TTSales@thermasys.com..0 G D K X Z ( AES) Y J B D E F G H J K T SAE SAE O-RIG FAGE T T... / # /- UF-B / #... /...0 /A / /- /A / DIA.... U-B. 0. SOT /...00 DIA / /.00. SOT #.00. / /-.. U-B... / DIA SOT.. OTE: We reserve the right to make reasoable desig chages without otice. All dimesios are i iches. Flage Size -/ X.. Y..0 F Z / - U- F Z -

4 ourtesy of A/Flodye/Hydradye otio otrol Hydraulic eumatic Electrical echaical (00) -0 Dimesios Four ass ODE A F A B T / SAE SAE O-RIG FAGE...0. AX. 0. WIDTH AX.. WIDTH E H G D K X Z ( AES) D E F G H J K T SAE SAE T O-RIG FAGE T DIA / / /..00. SOT #.00. / /-.. U-B... / / DIA. 0.. SOT.. OTE: We reserve the right to make reasoable desig chages without otice. All dimesios are i iches. Y J B R Flage Size -/ X.. Y..0 F Z / - U- F Z - TTSales@thermasys.com..0 R.0.

5 ourtesy of A/Flodye/Hydradye otio otrol Hydraulic eumatic Electrical echaical (00) -0 Selectio rocedure erformace urves are based o 0SSU oil leavig the cooler 0 F higher tha the icomig water temperature (0 F approach temperature). Step Step Step Step Step Determie the Heat oad. This will vary with differet systems, but typically coolers are sized to remove to 0% of the iput ameplate horsepower. (Eample: 0 H ower Uit. = H Heat load.) If BTU/Hr. is kow: H = BTU/Hr Determie Approach Temperature. Desired oil leavig cooler F Water Ilet temp. F = Actual Approach Determie urve Horsepower Heat oad. Eter the iformatio from above: H heat load 0 Viscosity = urve Actual Approach orrectio A Horsepower Eter curves at oil flow through cooler ad curve horsepower. Ay curve above the itersectig poit will work. Determie Oil ressure Drop from urves. ultiply pressure drop from curve by correctio factor B foud o oil viscosity correctio curve. l = SI; = SI; s = 0 SI. Oil Temperature Oil coolers ca be selected by usig eterig or leavig oil tempertures. Typical operatig temperature rages are: Hydraulic otor Oil F - F Hydrostatic Drive Oil F - F ube Oil ircuits F - F Automatic Trasmissio Fluid 00 F - 00 F Desired Reservoir Temperature Retur ie oolig: Desired temperature is the oil temperature leavig the cooler. This will be the same temperature that will be foud i the reservoir. Off-ie Recirculatio oolig oop: Desired temperature is the temperature eterig the cooler. I this case, the oil temperature chage must be determied so that the actual oil leavig temperature ca be foud. alculate the oil temperature chage (Oil #T) with this formula: Oil #T=(BTU s/hr.)/g Oil Flow ). To calculate the oil leavig temperature from the cooler, use this formula: Oil eavig Temperature = Oil Eterig Temperature - Oil #T. This formula may also be used i ay applicatio where the oly temperature available is the eterig oil temperature. Oil ressure Drop: ost systems ca tolerate a pressure drop through the heat echager of 0 to 0 SI. Ecessive pressure drop should be avoided. are should be take to limit pressure drop to SI or less for case drai applicatios where high back pressure may damage the pump shaft seals. TTSales@thermasys.com..0 VISOSITY ORRETIO OI VISOSITY ORRETIO UTIIERS OI VISOSITY - SSU Recirculatio oop Water ooled Hydraulic Oil oolers BASIS: 0 F Eterig temperature differece (aitai reservoir 0 F above the icomig water temperature) Heat removal 0% of iput horsepower Hydraulic system flow (G) = Gallos; reservoir size G cooler flow per H heat to be removed Tur-over reservoir - times per hour aimum flows iimum iimum System required G required G Heat Echager Horsepower H Heat oad oil Flow Water Flow odel umber. -0-T T T T B A

6 ourtesy of A/Flodye/Hydradye otio otrol Hydraulic eumatic Electrical echaical (00) -0 erformace urves : Oil to Water Ratio High Water Usage HORSEOWER REOVED I OOER HORSEOWER REOVED I OOER OI FOW (G). OI = SI = SI = 0 SI : Oil to Water Ratio edium Water Usage OI FOW (G) OI = SI = SI = 0 SI 0 urve Appro. Weights (lbs) umber odel et Shippig urve Appro. Weights (lbs) umber odel et Shippig -0-T -0-T --T --T --T --T --T --T -0-T --T --T 0 --T --T --T --T --T 0 --T --T 0 ---T 0 ---T ---T ---T TTSales@thermasys.com..0

7 ourtesy of A/Flodye/Hydradye otio otrol Hydraulic eumatic Electrical echaical (00) -0 erformace urves : Oil to Water Ratio ow Water Usage HORSEOWER REOVED I OOER OI FOW (G) : Oil to Water Ratio ower Water Usage HORSEOWER REOVED I OOER TTSales@thermasys.com..0 OI = SI = SI = 0 SI OI FOW (G) OI = SI = SI = 0 SI urve Appro. Weights (lbs) umber odel et Shippig -0-T -0-T --T -0-F --F 0 --F --F -0-T --T --T --T --T --T 0 --T --T 0 ---T ---T ---T ---T urve Appro. Weights (lbs) umber odel et Shippig -0-T -0-F --F --F 0 --F --F --F -0-T --T --T --T --T --T 0 ---T ---T

8 ourtesy of A/Flodye/Hydradye otio otrol Hydraulic eumatic Electrical echaical (00) -0 erformace urves : Oil to Water Ratio owest Water Usage HORSEOWER REOVED I OOER OI FOW (G) Recirculatio oop Water ooled Hydraulic Oil oolers BASIS: OI = SI = SI = 0 SI 0 F Eterig temperature differece (aitai reservoir 0 F above the icomig water temperature) Heat removal 0% of iput horsepower Hydraulic system flow (G) = Gallos; reservoir size G cooler flow per H heat to be removed Tur-over reservoir - times per hour aimum flows 0 urve Appro. Weights (lbs) umber odel et Shippig -0-T -0-F --F --F 0 --F --F --F --F --F 0 ---f ---f iimum iimum System required G required G Heat Echager Horsepower H Heat oad oil Flow Water Flow odel umber. -0-T T T T TTSales@thermasys.com..0