Base He ate r O pe rating Ma n u a l

Transcription

1 Base He ate r O pe rating Ma n u a l Models IDW B 2 / , I DW B 3 / , I DW B 2 / , I DW B 3 / IDWB2/0900 IDWB3/0900 Printed in the USA Introduction General Information Installation Operating Instructions Maintenance Troubleshooting Replacement Parts Parts Diagram Wire Diagram Dinex Warranty For Equipment with Serial N & Newer Also serial number 0000K04000 For Service Information, call Please provide following information: Model number Serial number Part Description and number as shown in parts list. Manual No. BH Rev-03/07 DINEX INTERNATIONAL, INC HEBRON AVENUE, GLASTONBURY CT

2 Congratulations You have just purchased one of the finest pieces of equipment on the market today. Before installing or operating your new Dinex Products equipment you should read through this material. This manual should be retained for further reference as it contains installation i n s t ru ct i o n s,s e rv i ce tips, p a rt list and wa rra nty info rm at i o n. Should you have any questions co n ce rning the Eq u i p m e nt, please call the Di n ex Hotline at (Monday through Friday from 8 am to 5 pm, Eastern Standard Time). IMPORTANT: For your safety, read and follow all cautions, information and warnings FREIGHT DAMAGE CLAIMS Your Dinex Products equipment was carefully inspected and packed before leaving our factory. The transportation company assumes full responsibility for safe delivery of this equipment. Dinex Products cannot assume responsibility for damage or loss incurred in transit. Visible damage or loss should be noted on freight bill and signed by person making delivery. A freight claim should be filed immediately with the transportation company. If damage is unnoticed or concealed until equipment is unpacked, notify the transportation company immediately and tell them you want to file a concealed damage claim. This must be done within fifteen (15) days after delivery was made. Be sure to retain all packing material and cartons. Introduction WARNING: Installation of this equipment should be performed only by persons qualified or licensed to install electrical equipment. Adjustments and service work should be performed only by a qualified service technician. Service is available through Authorized Dinex Products Parts & Service Distributors throughout the United States. For a complete listing of these consult your distributor listing or write Dinex Products for the name of the nearest distributor. This equipment in intended for commercial use only. Not for household use. Use of other than genuine Di n ex Prod u cts re p l a ce m e n t s p a rts or serv i ce work pe rformed by other than authori ze d Di n ex Prod u cts serv i ce agents will void the wa r ra n ty. Do not use any corrosive cleaners. Use only cleaners approved for stainless steel. SET UP General Information The Dinex Heated Base/Plate Dispensers is designed specifically for use with a wide variety of 9 plastic and stainless steel bases and plates. General Information I DW B 2 / I DW B 3 / Number of Stacks 2 3 Capacity Per Stacks Maximum 44 Maximum 44 Total Capacity Ove rall Di m e n s i o n s Length " (85cm) " (119cm) Width 23.75" (60cm) 23.75" (60cm) Height El e ct ri cal Require m e nt s Voltage/Phase Amperage Cycle NEMA Plug Configuration " (109cm) " (109cm) 208/240V/1 Shipping We i g ht (approx ) 270 lbs. 300 lbs. Installation INFO: Installation of this Equipment should be performed by persons qualified or licensed to install electrical Equipment only. It is the responsibility of the installer to comply with all local codes. NOTE:The installation instructions are similar for all models of base /plate heaters. 1. Remove all external packing materials and inspect for damage. Keep packing materials if damage is discovered /240V/ P P 2. Remove all tape and protective coverings from unit and all parts. 3. IMPORTANT: Lift the self-leveling dispenser units and corrugated packing materials out of the cabinet. Page 2

3 4. Wipe all surfaces of the cabinet and self-leveling dispensers with a clean damp cloth, then dry thoroughly. 5. All models are equipped with self-leveling mechanisms that a re re m ovable through the top of the unit so that adjustm e nts can be made to the extension spri n g s.by adding or re m oving spri n g s, p ro per dispensing can be obtained. 6. To set the proper spring tension and dispensing level, place ten bases in one of the self-leveling dispensers. Add or remove springs by hooking or unhooking the bottom of the spring from the moving carriage as necessary, until the top plate is positioned at the top of the dispenser unit (Figure 1). NOTE:Spring adjustment not covered under warranty. 10. Select a location with reach of a 208/ VAC, 60 Hz grounded NEMA No. 6-20R electrical outlet. 11. Place the unit near enough to the electrical outlet so that the power cord is not stretched or strained when plugged in. 12. When unit is properly located, engage the two caster brakes by pushing down on the wheel brake lever. 13. See ELECTRICAL and START-UP sections before plugging unit into power supply. ELECTRICAL Refer to the General Information Data on page 2, your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be available for connection of the line cord. Place the unit near enough to the electrical outlet so the power cord is not stretched or strained. Once the unit is properly located, push down on the two caster brakes to lock them into place. All units are provided with a NEMA plug ty pe 6-20P. WARNING: Every heater is fitted with a grounded power cord and must be connected to a properly grounded receptacle. Each receptacle must be wired to a dedicated circuit breaker rated at not more than 20 amps. Figure 1 7. Repeat step 6 for the other self-leveling dispenser unit(s). 8. Remove all bases from the self-leveling dispensers, and carefully lower the self-leveling dispensers back into the cabinet. 9. Be sure the power switch is in the OFF position before plugging the power cord into the electrical outlet (Figure 2). WARNING: To prevent electrical shock hazard, the main power switch must be turned to off position and the heater disconnected from the power source whenever performing service or maintenance. WARNING: Hazardous voltage inside back of cabinet. Only qualified personnel totally familiar with electrical circuits, service manual, and service procedures should open or work inside unit. WARNING: Unit must not be run continually and must be turned off between meals. Otherwise, unit may shut off automatically requiring service reset. Warranty may be voided if used improperly. Operation Instructions START-UP Overview Figure 2 These units are designed to heat stainless steel bases. The fan motor, heating element, and power indicator light will come on once the unit is turned on. There is a power indicator light to let the operator know the power is on. Page 3

4 The fan motor will begin to circulate the heated air in and around the plates in a convection process that promotes a quick and even heat absorption by the bases. Once the air inside the cabinet has reached the desired and preset temperature, the thermostat will continue to maintain this temperature by regulating the power to the heating element. The fan motor will run as long as the unit is energized. Loading Load carrier shelf by carefully stacking the bases in each cavity. Always keep the load leveled on the shelf or it could bind. Operation 1. Plug the unit into the electrical outlet. 2. Place bases into the self-leveling dispensers as required, or until the dispensers are filled to the top. 3. Place lids on the top of the unit. 4. Turn the power switch to the ON position. Red LED on switch will illuminate. 5. Heat-up time period for bases varies, depending on number and style of bases. Minimum heat-up time for a full unit is one hour for lunch and dinner meals, and an hour and a half for breakfast meal. 6. Unit power may be left on during base dispensing, but power must be turned OFF between meals, and after the last meal of the day. Failure to comply will cause unit to overheat, and will void warranty. Dispensing CAUTION:Operators should always wear gloves or use base/plate lifters when dispensing. After the unit is turned off, the bases/plates remaining inside the unit will remain hot for some time. Operating Thermostat & Hi-Limit Thermostat: Both thermostats are accessible by removing the back louvered panel. CAUTION:Turn unit off and unplug prior to the removal of the back panel. Only qualified service personnel should remove the back panel and perform service work. The operating thermostat is non-adjustable and is set at 310 F. The Hi-Limit thermostat is also non-adjustable. However, can be reset by pushing the reset button located in the center of the thermostat. Replace back panel and connect electrical power to the dispenser. CLEANING CAUTION:Make sure unit is unplugged and cool before attempting to clean. The following procedures should be followed during the regular cleaning routine on all of the base heaters. 1. Turn the unit off, disconnect the plug from the outlet, and allow the cabinet to cool. Remove plug by pulling it straight out. Never pull on cord. 2. Pull the elevator mechanisms up and out, place them on a work surface. You can wipe down the mechanisms with a damp cloth to clean them. 3. Place the elevator mechanisms back inside the cabinet and clean the outside of the cabinet with a mild, nonabrasive soap or detergent in a warm water solution. A commercial stainless steel cleaner can also be used for this procedure. NOTE:Do not use abrasives, harsh chemicals, or chlorine products for cleaning. WARNING:Do not steam or pressure clean or hose down the cabinet.this could damage the equipment and possibly cause an electrical shock to the operator. WARNING:Repairs should be done by qualified service personnel only. Casters 1. Check casters for freedom of movement and proper brake operation. 2. Maintain casters free of debris. (mop strings, paper, plastic, hair nets, etc.) 3. Clean or replace as required. Cord and Plug Maintenance 1. Inspect plug blades for distortion and replace if any blades are missing, bent or broken. 2. Inspect cord wiring for integrity at termination points by having qualified service person remove the back panel from the cabinet. Make sure the cord sheathing extends into the cabinet interior. If wires are showing on the outside of the cabinet, remove the unit from use and have repairs made before turning on power to the unit. NOTE: Reset of the Hi-Limit thermostat is not covered under warranty. Page 4

5 Dispensing Mechanism 1. Periodically check springs for proper dispensing by filling each cavity with bases and checking to see that it indexes as they are removed. If bases do not index properly, and unit is not overloaded, adjust or replace springs. PROBLEM Unit does not heat,but fan is ope rat i n g. Unit heat s, but fan does not b l ow. Unit does not ope rate and power indicator light doe s not come on. Base te m pe rat u re is too low, but fan is ope rat i n g. Base te m pe rat u re is too h i g h, and fan is ope rat i n g. Di s penser binds. Cabinet does not roll easily. Troubleshooting POSSIBLE CAUSE 1. O pen high limit therm o s t at 2. Loose wiri n g 3. De fe ct i ve heating element 1. De fe ct i ve moto r. 2. Jammed or loose fan blade. 3. Loose wiri n g. 1. No powe r. 2. De fe ct i ve power switc h. 3. Loose wiri n g. 1. Fa u l ty therm o s t at. 2. Fan blade is jammed or l oo s e. 3. Cover is ope n. 1. Fa u l ty therm o s t at. 2. Closed therm o s t at. 3. Closed high limit switc h. 1. I m p ro per spri n g s 2. De b ris on guide rod s. 1. De b ris on wheel or axle. 2. No lubri cat i o n. 1 A. Push reset butto n. B. Check for causes be fo re re s t a rting equipment. C. Re p l a ce hi-limit t h e rm o s t at. 2.Check & secure wiri n g. 3. Re p l a ce heating element. 1. Re p l a ce moto r. 2. Re p l a ce or tighten blade. 3.De te rmine fault & co rre ct. 1. Ma ke sure plug is conn e cted & switch is ON. Check for power to re ce p t a c l e. 2. Re p l a ce power switc h. 3. Check and secure wiri n g. 1. Re p l a ce therm o s t at. 2. Re p l a ce or tighten blade. 3. Close cove r. REMEDY 1. Re p l a ce therm o s t at. 2. Re p l a ce therm o s t at. 3. Re p l a ce high limit switc h. 1. De pending on co nte nt s, use co rre ct number of s p ri n g s, m a ke sure ident - cal number and size of s p rings are on each d i s pe n s e r. 2. Clean off debri s. 1. Clean out debri s. 2. Lu b ri cate axles with load be a ring gre a s e. Lu b ri cate s w i vel be a rings with 30- we i g ht oil. No. De s c ri p t i o n Replacement Parts Pa rt Nu m be r I DW B 2 / I DW B 2 / I I DW DW B B 3 3 / / Lid Assembly End 015 A Lid Assembly Ce nter 015 A Sw i tch Gu a rd Lid Handle I S Co rd- 10 ft Pl u g, 20 Am p. 240 V. 017P (NEMA 6-20P) 7 On/ Off Sw i tch 030P Mo to r, 208/240 V,1 ph, 012 P RPM 9 Th e rm o s t at, 032P No n - Adjustable (310 F) 10 Hi-Limit Th e rm o s t at (350 F) 032 P He ating El e m e nt, 208/240 V. 015P Wat t 12 Fan Blade - 5/16" Bo re 013P Ca s ter- Sw i ve l,no Bra ke D I N C - T P Ca s ter- Sw i ve l, With Bra ke D I N C - T P - B R K Sp ring 063P Bushing Di s penser 054P Di s penser Assembly SL Co m p l e te 18 Co rner Bu m pers Pu s h / Pull Handle (6 ) I S Page 5

6 Parts Diagram IDWB2/ Page 6

7 4 Parts Diagram IDWB3/ Page 7

8 Dispenser Assembly Page 8

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10 DINEX Warranty These Wa rra nties cover the fo l l owing Di n ex Inte rn at i o n a l,i n c. ( Di n ex ) e q u i p m e nt prod u cts (the Wa rra nted Prod u ct s ) : Re t h e rm a l i z ation Eq u i p m e nt Prod u ct s Induction He ating Sys tem Prod u cts (excluding Induction Ba s e s cove red under separate wa rra nty ) Milk Cooler Prod u ct s Ice Cream Fre ezer Prod u ct s Air Cu rtain Re f ri g e rator Prod u ct s Blast Chiller Prod u ct s Ho t / Cold Food Co u nter Prod u ct s Pl ate, Rack and Tray Di s penser Prod u ct s Pl ate He ater Prod u ct s Base He ater Prod u ct s Drying and Sto rage Rack Prod u ct s St a rter St ation Prod u ct s Co nveyer Prod u ct s Tray and Other Ca rt Prod u ct s Wa rra nted Prod u cts also includes any other Eq u i p m e nt Sys te m Prod u cts identified on Di n ex s we b s i te (w w w. d i n ex. co m) from time to t i m e. St a n d a rd Wa rra nty. E xcept as indicated otherwise be l ow, Di n ex wa r- ra nts that the Wa rra nted Prod u cts will be free from defe cts in title, m ate rial and wo rkmanship under normal use and serv i ce and will pe r- fo rm substantially in acco rd a n ce with Di n ex s wri t ten te c h n i cal spe c i f i- cations for the Wa rra nted Prod u cts (as such spe c i f i cations exist on the d ate the Wa rra nted Prod u cts are shipped) (the Prod u ct Spe c i f i cat i o n s ). This wa rra nty covers both parts and labor and is available only to endusers (the Cu s to m e r s ) that purchase the Wa rra nted Prod u cts fro m Di n ex or its authori zed distri b u to r s. For the purpose of these wa rra nt i e s, a defe ct is dete rmined by Di n ex after its good faith inve s t i g at i o n. Di n ex So ftwa re. In addition to the other wa rra nties set fo rth here i n, with re s pe ct to Di n ex s licensed softwa re, Di n ex wa rra nts that it has the ri g ht to license or sublicense the softwa re to Cu s tomer for the purpo s e s and subject to the te rms and conditions set fo rth in Di n ex s standard te rms and co n d i t i o n s. Supplies and Ac ce s s o ri e s. Di n ex s wa rra nty for its supplies and acce s- s o ries that are shipped with Wa rra nted Prod u cts is cove red by a separate wa rra nty state m e nt, which is available at w w w. d i n ex. co m. Se rv i ce s. Di n ex wa rra nts that any serv i ce it provides to Cu s tomer will be pe rfo rmed by trained individuals in a wo rkm a n l i ke manner. D U RAT I O N Di n ex provides a one year wa rra nty for the Wa rra nted Prod u ct s.th e wa rra nty pe ri od begins on the date the Wa rra nted Prod u cts are s h i p ped to Cu s to m e r.the wa rra nty pe ri od for any Wa rra nted Prod u ct or part furnished to co rre ct a wa rra nty failure will be the unex p i re d te rm of the wa rra nty applicable to the re p a i red or re p l a ced Wa rra nte d Prod u ct. R E M E D I E S If Cu s tomer promptly notifies Di n ex of Cu s to m e r s wa rra nty claim and m a kes the Wa rra nted Prod u ct available for serv i ce, Di n ex will, at its o p t i o n, either repair or re p l a ce (with new or exchange re p l a ce m e nt p a rts) the non-co n fo rming Wa rra nted Prod u ct or parts of the Wa rra nted Prod u ct.with re s pe ct to Di n ex s licensed softwa re, Di n ex w i l l, at its option, either co rre ct the non-co n fo rm i ty or re p l a ce the a p p l i cable licensed softwa re.wa rra nty serv i ce will be pe rfo rmed without charge from 8:00 a.m. to 5:00 p. m. E S T, Mo n d ay - Fri d ay, exc l u d i n g Di n ex holidays, and outside those hours at Di n ex s then prevailing servi ce rates and subject to the ava i l a b i l i ty of pe r s o n n e l. With re s pe ct to Di n ex s wa rra nty for the serv i ces it provides to Cu s to m e r, Cu s to m e r s exc l u s i ve re m e dy shall be the re - pe rfo rm a n ce of the serv i ces by Di n ex. The fo regoing remedies are Cu s to m e r s exc l u s i ve remedies and Di n ex s sole liability for wa rra nty claims under this wa rra nty state m e nt. This exc l u s i ve re m e dy shall not have failed of its essential purpose (as that te rm is used in the Un i fo rm Co m m e rcial Code) as long as Di n ex remains willing to repair or re p l a ce defe ct i ve Wa rra nted Prod u cts within a co m m e rcially reasonable time after being notified of Cu s to m e r s wa rra nty claim. L I M I TAT I O N S THESE WA R RANTIES ARE EXC LUSIVE AND IN LIEU OF ALL OTHER WA R- RA N T I E S,WHETHER W R I TT E N, O RA L,E X P R E S S E D, IMPLIED OR STAT U TO- RY. E XCEPT AS PROVIDED HEREIN, NO EXPRESS OR IMPLIED WA R- RA N T I E S, I N C LUDING BUT NOT LIMITED TO IMPLIED WA R RANTIES OF M E RC H A N TA B I L I TY, FITNESS FOR A PA RT I C U LAR PURPOSE, Q U I E T E N J OY M E N T, S YSTEM INTEGRATION AND DATA ACC U RAC Y,W I L L A P P LY.THERE ARE NO WA R RANTIES T H AT EXTEND BEYOND T H O S E DESCRIBED IN THIS DOCUMENT AND NO PRIOR STAT E M E N TS BY ANY OF DINEX S REPRESENTATIVES SHALL MODIFY OR EXPAND T H E S E WA R RA N T I E S. DINEX AND DINEX S AFFILIATES AND REPRESENTAT I V E S SHALL HAVE NO LIABILITY TO CUSTOMER FOR (1) ANY SPECIAL, P U N I- T I V E, I N C I D E N TA L, INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE WA R RANTED PRO D U C TS, REGARDLESS OF WHETHER SUCH LIABILITY SHALL BE CLAIMED IN CO N T RAC T,TO RT, E Q U I TY OR OT H E RW I S E, (2) ANY ASSISTANCE NOT REQUIRED UNDER DINEX S QUOTATION OR (3) ANYTHING OCC U R R I N G AFTER THE WA R RA N TY PERIOD ENDS. DINEX S STANDARD WA R RANTIES ONLY APPLY TO END-USER-PUR- CHASERS LO CATED IN THE UNITED STATES AND CA N A D A. ANY SALE TO END-USER-PURCHASERS OUTSIDE THE UNITED STATES AND CA N A D A WILL BE SUBJECT TO CO M M E RCIAL TERMS SPECIFICA L LY AGREED BY DINEX AND THE END-USER PURC H A S E R. DINEX MAKES NO WA R RA N- TY, EXPRESS OR IMPLIED,TO END-USER-PURCHASERS OUTSIDE T H E UNITED STATES OR CANADA UNLESS OT H E RWISE EXPRESSLY AG R E E D IN W R I T I N G. These wa rra nties do not apply to, and Di n ex shall not have any obligation to Cu s tomer hereunder with re s pe ct to, a ny wa rra nty claim re s u l t- ing from or arising out of: (i) normal wear and te a r;(ii) damage ca u s e d by shipping or accident ; (iii) damage caused by impro per installat i o n, repair or alte ration not pe rfo rmed by Di n ex ; (iv) the use of the Wa rra nted Prod u ct in co m b i n ation with any softwa re, too l s, h a rdwa re, e q u i p m e nt, s u p p l i e s, a c ce s s o ries or any other mate rials or serv i ce s, n o t f u rnished by Di n ex or re commended in writing by Di n ex ; (v) the use of the Wa rra nted Prod u ct in a manner or env i ro n m e nt, or for any purpo s e, for which Di n ex did not design or license it, or inco n s i s te nt with Di n ex s re co m m e n d ations or instru ctions on use including, but not limi ted to, power supply re q u i re m e nts identified in Prod u ct Spe c i f i cat i o n s ; (vi) any alte rat i o n, m od i f i cation or enhance m e nt of the Wa rra nte d Prod u ct by Cu s tomer or any third party not authori zed or approved in w riting by Di n ex ; (vii) Wa rra nted Prod u ct manufact u red to meet customer spe c i f i cations or designs; or (viii) any acce s s o ries or supplies or other equipment or prod u cts that may be delive red with the Wa rra nted Prod u ct. In addition, these wa rra nties do not cove r: (i) Any defe ct or deficiency (including failure to co n fo rm to Prod u ct Spe c i f i cations) that re s u l t s,i n whole or in part, f rom any impro per sto rage or handling, f a i l u re to m a i ntain the Wa rra nted Prod u cts in the manner descri bed in any a p p l i cable instru ctions or spe c i f i cat i o n s, i n a d e q u ate back-up or viru s p ro te ction or any cause exte rnal to the Wa rra nted Prod u cts or beyo n d Di n ex s reasonable co nt ro l, i n c l u d i n g, but not limited to, power failure and failure to keep Cu s to m e r s site clean and free of dust, sand and other particles or debri s ; (ii) the pay m e nt or re i m b u r s e m e nt of any f a c i l i ty costs arising from repair or re p l a ce m e nt of the Wa rra nte d Prod u ct s ; (iii) any adjustment, such as alignment, ca l i b rat i o n, or other n o rmal preve nt at i ve mainte n a n ce re q u i red of Cu s to m e r;and (iv) ex pendable supply ite m s. 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12 DINEX INTERNATIONAL, INC HEBRON AVENUE, GLASTONBURY CT Page 12