HONDA 4 cylinder Goldwing. Instruction manual with visual guide for the Gen 5 Goldwing GL1000 & GL1100

Transcription

1 HONDA 4 cylinder Goldwing Instruction manual with visual guide for the Gen 5 Goldwing GL1000 & GL1100

2 Please ead this i po ta t i fo atio BEFORE i stallatio : This ig itio kit epla es all o igi al Ho da ig itio pa ts. O the GL ou a e o e o si pl dis o spa k o es that e e used. e ta Ho da ig itio o DO NOT use a y Ho da esisto s that e e o igi ally used. It is i po ta t to ha e s ooth a d st o g oltage fo p ope ope atio a d fo this easo e e o e d he ki g fo p ope oltage at the suppl lead fo the oils efo e i stalli g. We e o e d NGK st le esisto spa kplug aps a d esisto spa k plugs o e heat a ge oole tha sta da d o e u e highe. DO NOT atte pt to use spa kplug i es othe tha the p o ided leads o da age to you ig itio ould o u. Set spa k plug g ou d ele t ode gap at. -.

3 You kit i ludes:: Ig itio odule ith GL a ki g plate a d ha d a e. Top spa e gasket. E ode heel ith spa e kit. GL a s e ui e t o spa e s, usto e s ith GL o e spa e ith ushi g a d M s e. VS o t o MC Fou e ui e oils a d i es. spa kplug leads. These a e sho te ed efo e ou i stall ou spa kplug aps. We DO NOT e o e d usi g the o o utt o e to s that si ply flatte o to the leads. If you hoose ot to solde you o e to s, use o ly Japa ese style Type B o e to s ith app op iate o e s to a oid futu e ele t i al issues o da age to the ig itio odule. It is ot e essa y to i stall a sepa ate fuse fo the oils ut if you do, a a p ati g o highe ould e e ui ed.

4 Basi i stallatio i ol es: Re o e poi ts, ti i g ad a e pa ts, a d old oils. GL d illed/tapped fo M s e o s ap i GL a s. I stall e Se u el set. Set # e ui es a shaft to e e o ed a d oils i suita le lo atio. o e t the ig itio i i g lea i g the oil o e to dis o li de to TDC a d ali ate ti i g usi g the e ode e ted u til afte ti i g is heel. This job should be considered difficult and we recommend you have experience with electrical before attempting the installation by yourself. Seek help if you are unsure of how to install kit. Step. Re o e sto k ig itio pa ts Lo ate the poi ts housi g at the ea of the left e gi e The GL has a h o e o e a d u Re o e the fa to No e te li de o GL odels. e plug o e the e d of the a. olt to e o e ti i g ad a e lo e, eights a d sp i gs. e o e the t o s e s holdi g the sto k poi ts housi g to ou e gi e.

5 Step. P epa atio fo the e ig itio kit. GL o p epa atio eeded GL d ill a d tap a shaft fo M. olt GL ill eed to i stall a a seal at the a k of the li de head. We e o e d e o i g a shaft to pe fo d illi g ope atio s. This is a e elle t ti e to i stall the seal i to the head. O e this p o edu e is pe fo a o g all Gold i g odels. ed, the e ai de of the i stallatio is i tuall ide ti al This is a pi tu e of the GL Hole dia ete is et ee. a. -. You ill eed to d ill a d tap app op iate size hole to se u e the spa e a d ti i g e ode dis. The GL e gi e does ot ha e a pilot hole a d should e odified a ualified a hi ist.

6 Step. I stall ig itio. NOTE: The lo g alu i u spa e has a ot h i o e e d, pla e this agai st the a shaft a d otate it so the spa e e gages the ti i g pi. You a feel it d op do i to pla e. I stall the ti i g dis at the sa e ti e as the ig itio odule. You a ot i stall the dis o e the ig itio is i stalled. Ve if the dis ill ot o ta t the ig itio de al o eade. A shi ashe is p oided i ase ou eed it. No pla e the thi top spa e o e the ti i g dis. I stall the sto k Ho da olt a d ashe a k o to the a shaft. Do ot tighte u til ti i g is set. The GL ill use o e spa e a d ushi g alo g ith the s e supplied ith ou kit.

7 We will provide a spacer that clears the end of the cam post. When you set timing, the stock Honda cam bolt will be tightened to secure the timing disc. Whe do e, the e should e a gap a o e a d elo the dis. No all e p efe the dis e slightl lose to the ase so the e is o ha ge of the opti eade ei g o ta ted. Shi ith a ashe if eeded.

8 Step. Coil i stallatio : GL We ha e ot e ified ho ou e VS oil fits. The olde QT oil fit i the sto k lo atio, ut the VS is la ge ith diffe e t ou ti g holes. Due to the tight fit e t to the ai o i take, e offe the MC oils. GL We ha e e ified the MC oils fit the sto k oil ou ts. You ill eed to fa i ate a sho t ea ou ti g st ap o zip tie the ea to the f a e. DO NOT o e t po e to oil u til the ti i g has ee set. Do ot allo the olded po tio of the oil od to o ta t f a e.

9 This is a photo sho i g the sto k GL ou ti g holes. CAUTION should e used he i stalli g. If ou oild do t fit this a ea the fa i atio o elo atio of oils is eeded.

10 This sho s ho the MC oils fit the sto k GL ith o additio al ha d a e. Make su e you oil does 't u a ythi g sha p! Re-i stall ou ai o to he k fo p ope fit. Sho elo is ou VS oil. It ep ese ts the e est te h olog a d should fit si gle a sio s usi g a flat ou ti g plate. o e-

11 Step. Co e t ii g I stalli g ele t i al o po e ts ith a solid o e tio is iti al. If ou do ot ha e the o e t i pe e suggest ou pu hase o e. We ha e the i sto k at all ti es. You ig itio odule ill o e t to the oil ia a ui k o e to p o ided. Due to i p o e e ts a d ha ges, e efe ou e site fo a u ate i i g diag a s. ou to the i i g i st u tio s i luded i O e the ig itio is i ed, ou ust set ti i g efo e o po e to the oils. ou kit, o see e ti g

12 Set ti i g. The LED light is lo ated e t to the eade. Whe this slot passes u de the eade, the LED light ill o e o a d ou ti i g ill e set. Befo e ou set ti i g all ou eed to do is put ou e gi es # li de at TDC top dead e te usi g the fa to i spe tio hole. It is lo ated o the a k of the e gi e a o e the shifte. Re o e the o e, tu ou e gi e o e usi g the ki k sta te o put the le o e te sta d a d put the ike i thi d o fou th gea. Ha e so eo e otate the ti e slo ly u til ou ti i g a ks i di ate ou ha e ea hed TDC. Gold i g odels ha e t o ti i g a ks. You eed to use the a ks fo the f o t li de s # a d #.

13 He e is a illust atio of ho to put the # left f o t The f o t yli de s a e adjusted f o the "TF " deg ees u til TF a ki gs sho up. li de ith the pisto at TDC. a k. If ou ead TF, the otate the e gi e

14 No that ou ha e ti i g set, all ou eed to do is otate the e ode u til the LED light o es o. Do this BEFORE ou plug i po e to the ig itio oils. O e this is do e, si pl tu ha d the e ode dis the opposite di e tio of ou e gi e otatio a d he the s all LED light tu s ed STOP a d a efull lo k do the olt. Step Co e t spa k plug leads a d o e t po e to oil. Co e t the spa k plug i es so that the top plug i es go to the f o t a d # ut the a tuall u # a d # o the Gold i g. Gold i g Co li de s. O the oil these a e a ked # =====>>> f o t- ight #, f o t-left #, ea - ight #, ea -left #. e t oil # a d # to the ea li de s hi h a e # a d # i the Ho da a ual. We e o e d outi g spa kplug leads so the e e oss, a d e su e ou a e satisfied ith the outi g efo e utti g i es to the o e t le gth. You a use ou sto k plug aps o i stall a e set of NGK esisto aps.

15 Did ou e e You ill p o a l ease i effi ie, p. e to g ou d the lue a d o leads to the f a e? oti e ou e gi e idle is highe. This is due to the i, a d e suggest ou lo e it a k do to a ou d You ill o lo ge eed to lea e the hoke o as lo g, a d this is to e e pe ted ith the C ig itio. No g a you hel et a d go fo a ide!

16 We ha e put fo th g eat effo t to desig a d uild a ualit A e i a If ou ha e suggestio s o o e s please o ta t us. ade p odu t. This ig itio as desig ed a d uilt ith u h help f o se e al GWRRA a d e app e iate thei ha d o k to ake this ig itio a ealit. Happ & Safe Ridi g. -C Pe fo - a ei. ig itio s. o. ig itio s. o e es