DRIVE-TECHNOLOGY INKOMA - GROUP. SDA - Spindle direct drive actuator. Maschinenfabrik ALBERT GmbH Technologiepark 2 A Gampern - Austria
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1 DRIVETECHNOLOGY ALBERTINKOMA GROUP SDA Spindle direct drive actuator Mascinenfabrik ALBERT GmbH Tecnologiepark A Gampern Austria pone: +/(0)0 fax: +/(0)0 office@albert.at internet: We reserve te rigt to make tecnical canges. MPOEe INKOMAGROUP INKOMA GROUP INKOMA ALBERT A I M
2 Product description Te ALBERT SDA is a modular direct drive linear actuator system for use in a wide range of applications and industries. Te actuators can operate wit fast linear speeds and ig duty in ig load conditions. Te SDA can be used as a single drive linear actuator. Alternatively, as ig precision motion control wit syncronisation between axis is possible, te SDA is a perfect solution as part of a multiaxis system. Available in different sizes wit a fully modular construction and vast array of accessories, te SDA can be configured to acieve bespoke application requirements. Te SDA as a rigid construction wit a fully sealed ousing, equipped wit robust axial and radial bearings and lifetime lubrication. Te use of a pivoting bracket attaced to te ousing, coupled wit a range of different spindle ends ensures a pivoting motion is possible. As te SDA is an electromecanical linear solution tere is no possibility of oil or air leaks as associated wit ydraulic and pneumatic cylinders. Te basic SDA version comprises of a selflocking trapezoidal spindle and running nut. Te input saft can be connected to a suitable motor and coupling to complete te drive arrangement. Te SDA is also available as a fully enclosed linear actuator solution were te spindle is enclosed witin a cover tube and te running nut is attaced to a pus rod. Te cover tube also as a guide bus fitted to elp guidance of te pus rod. As te construction of te SDA is fully modular a range of motor mounting flanges, bell ousings and couplings are available to connect various motor designs. For faster linear speeds and iger duty capability ball screw versions are available across te entire SDA range. Accessories: Lifting limitation Rotation prevention Safety nut Pivot pins Pivot mounting Couplings Motor adaptors Flanges Flanged bearings Support bearings Various front attacments and more. SDA Spindle direct drive actuator ALBERT SDA Spindle direct drive actuator
3 Contents list SDA Spindle direct drive actuator basic version and tube design Tecnical information i design features examples versions Dimensions SDAB SDAB, SDAB, SDAB, SDAB SDA basic version wit trapezoidal spindle page page Dimensions SDAKB SDAKB, SDAKB, SDAKB, SDAKB SDA basic version wit ball screw spindle page Dimensions SDAR + SDAKR SDAR, SDAR, SDAR, SDAR SDAKR, SDAKR, SDAKR, SDAKR SDA tube design page Dimensions SDA motor adaptor page i Tecnical information / calculations lifting reserve, protective measures input power P, life calculation L [] page i i i Input power torque input power permitted input torque to worm saft M Calculations critical spindle speed n Calculations critical buckling loads F crit. crit. [/min] [kn] on te spindle page page page 0
4 Tecnical information Design features max. dynamic axial forces of te sizes: SDA SDA SDA SDA,kN kn kn kn lifting speed from 0, m/min to m/min depending on load and duty selflocking due to trapezoidal design lifetime lubrication due to igquality long life grease and encapsulated ousing design stroke lengts according to customer requirements (allowing for critical buckling and rotational speed values) electronic syncronisation of multiple actuators is possible special spindle diameters, leads and multistart treads are possible Examples Te ALBERT SDA is an economical drive solution in mecanical engineering as dynamic feed drives for orizontal, inclined or vertical lifting movements in building engineering, automated andling and automobile manufacturing for dynamic linear adjustment movements for locks and sewage treatment facilities in particular te ALBERT SDA tube version in te enclosed design provides protection against contamination in te food and paper industry, aerospace engineering, crane construction, for all external applications If you ave any questions or problems, just call on our engineers and field representatives for support. We will be appy to advise you or provide our experience for preparing actuator specifications. Versions SDA basic version SDAB wit trapezoidal spindle SDAKB wit ball screw spindle Te SDA basic versions are equipped wit eiter a selflocking trapezoidal spindle or ball screw spindle wit mating flanged nut. Te input saft can be connected to a suitable motor and coupling to complete te drive arrangement. SDA tube design SDAR wit trapezoidal spindle SDAKR wit ball screw spindle Te SDA tube design as a fully enclosed spindle and nut wit a corrosion proof cover tube and pus rod.
5 Dimensions SDAB, SDAB, SDAB and SDAB Basic version wit trapezoidal spindle Ø W Ø W x 0 Spindle end 0 A stroke X) ) X L L L L L H H Ø W W deep Ø W H H Ø H View A Spindle end Ø d Ø d d Ø W Ø W f L L Ø W H d Ø W L + stroke L L d Ø W Ø W 0, t L +stroke Ø w Ø w DIN A W deep H H H Flanged nut dimensions Version only wit bolt Version only wit ole n x t = 0 S x R0, Ø D Ø D Ø D d Ø P Ø P f U Ø U H S T E E Ø D T E Ø D Ordering example: Spindle direct drive actuator wit trapezoidal spindle Size Basic version Spindle Stroke lengt 0 mm SDA B x 0 Spindle end
6 Initial selection table max. tensile / compressive load Spindle Lift per revolution dyn. load rating of axial bearing increased dyn. load rating of axial bearing max. input power at an ambient temperature of C and % duty ED (%/) Overall efficiency Basic mass SDA(K) Additional mass of SDA(K) per mm stroke Basic mass SDA(K)R Additional mass of SDA(K)R per mm stroke F max [kn] d [mm] [mm/ rev.] Cdyn. [kn] C inc.dyn. [kn] tot. [%] m basic [kg] m add [kg] m basicr [kg] m addr [kg] SDABx, x, 0,, 0,, SDABx x, 0,, 0,, SDABx SDABx x x,,,,,,,, 0,,, SDABx SDAB0x x 0x,,,,, Hole pitc d d d d D D D D D E E E n [] t [ ] n [] t [ ] t [ ] SDABx 0 0 SDABx SDABx SDABx 0, 0, SDABx SDAB0x H H H H H H H H H L L L L L SDABx 0 SDABx 0, 0 SDABx SDABx,,,, SDABx SDAB0x L L L L L L P P S S T T U U SDABx, M SDABx M SDABx SDABx,, M M SDABx SDAB0x 0 0 M M W W W W W W W W W W W ) X DIN A SDABx 0,,, xx SDABx 0,, xx SDABx SDABx, xx, xx SDABx SDAB0x ,, 0 0,, 0 0 xx xx ) Reserve
7 Dimensions SDAKB, SDAKB, SDAKB and SDAKB Basic version wit ball screw spindle Ø W Ø W x 0 Spindle end 0 A stroke X) ) X L L L L L H H Ø W W deep Ø W H H Flanged nut dimensions Version only wit bolt Version only wit ole S x R0, Ø D Ø D g 0, Ø D 0, Ø P Ø P f U Ø U H Ø W L + stroke L L Ø H View A Spindle end Ø d Ø d H d d d Ø W Ø W f L L Ø W Ø W Ø W 0, t L +stroke Ø w Ø w DIN A W deep H H SDAK SDAK SDAK SDAK H 0 d 0 E E E Ø D Ø D H S T T Ordering example: Spindle direct drive actuator wit ball screw spindle Size Basic version Spindle Stroke lengt 0 mm SDAK B x 0 Spindle end
8 Initial selection table max. tensile / compressive load Spindle Lift per revolution dyn. load rating of axial bearing increased dyn. load rating of axial bearing dyn. load rating of spindle max. input power at an ambient temperature of C and % duty ED (%/) Overall efficiency Basic mass SDA(K) Additional mass of SDA(K) per mm stroke Basic mass SDA(K)R Additional mass of SDA(K)R per mm stroke F max [kn] d [mm] [mm/ rev.] Cdyn. [kn] C inc.dyn. [kn] C sp. [kn] tot. [%] m basic [kg] m add [kg] m basicr [kg] m addr [kg] SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx,, Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x,,,,,,,,,,,00,,0,,, ) ) ) ) ) ) ) ) 0, 0, 0, 0,,,,,,,,, ) see power table on page Hole pitc d d d d D D D D D E E E H H n [] t [ ] t [ ] SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx ,, H H H H H H H L L L L L L L SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDABx SDABx,,,, ,, ,, L L L L P P S S T T U U W SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx 0 0,, M M M M M M M M W W W W W W W W W W X ) DIN A SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx SDAKBx ,,,,,, 0 0,,,,,,,,,, 0 0 xx xx xx xx xx xx xx xx ) Reserve
9 Dimensions SDAR, SDAR, SDAR and SDAR SDAKR, SDAKR, SDAKR and SDAKR Tube design t sown rotated by t L L + stroke L Ø W Ø W x 0 Ø w w L Ø w L Furter ead designs: H H Ø W Ø d 0,0 R Ød Ø W L DIN A W deep Ø W H H L + stroke L k ead design I Ø H k k L II k k k Ø d k k Ø d L +stroke H Ø W 0, Ø W L L Ø W k III H H Ø d Ø d H k Ø d Version only wit bolt Version only wit ole k Ø d S x IV k k k k Ø d Ø P Ø P f R0, U Ø U H S T Ordering example: SDA R x II 0 Spindle direct drive actuator wit trapezoidal spindle Size Tube design Spindle Head design Stroke lengt 0 mm T
10 d d d d d d d d d k k k k k k k k SDARx SDAKRx SDAKRx SDARx SDAKRx SDAKRx SDARx SDARx SDAKRx SDAKRx SDARx SDAR0x SDAKRx SDAKRx Hole pitc k k k k k k k H H H H H H H H H L n [] t [ ] t [ ] SDARx SDAKRx SDAKRx SDARx SDAKRx SDAKRx SDARx SDARx SDAKRx SDAKRx SDARx SDAR0x SDAKRx SDAKRx R R R R 0 0,, 0 0, L L L L L L L L L L L P P R S S T SDARx SDAKRx SDAKRx SDARx SDAKRx SDAKRx SDARx SDARx SDAKRx SDAKRx SDARx SDAR0x SDAKRx SDAKRx, 0,, T U U W W W W W W W W W DIN A lifting reserve SDARx SDAKRx SDAKRx SDARx SDAKRx SDAKRx SDARx SDARx SDAKRx SDAKRx SDARx SDAR0x SDAKRx SDAKRx, M M M M,,, xx ± xx ±, xx ± 0 0, 0 xx ±
11 Dimensions SDA Motor adaptor Ø L K Ø d i l f Ø d B x0 Dimensions according to offer and customer's requirements Mounting flange t x0 Mounting oles Ø d x t Ø d Holes for adapter flange Ø d Ø d x t Ød Ordering example: Spindle direct drive actuator Size SDA MGA Motor adaptor Hole pitc SDAMGA d d d t d i d B l f L K n [], t [ ] t [ ], ) ) ) ) 0 SDAMGA, ) ) ) ) 0 SDAMGA SDAMGA, ) ) ) ) 0, ) ) ) ) 0 ) Flange dimensions depend on motor specification
12 Tecnical information Lifting reserve Depending upon linear speed, lead of spindle and metod of motor control it may be necessary to increase te stroke reserve wit te actuator. In tis case te additional spindle lengt will need to be added to te required stroke lengt. For applications wit stroke limit switces, please indicate te required stroke lengt. Protective measures Were contamination from dirt, dust or oter abrasive materials may be a factor, te following solutions are available: Addition of folding bellows For ball screw spindle ball nut wit scraper Tese measures result in an extension of te ALBERT SDA spindle direct drive actuator. Please contact our engineers. SDA Spindle direct drive actuator Calculations Input power P Te input power P for te SDA spindle direct drive actuator is calculated as follows: P = F dyn. [kn] V lift [m/min] 0 Life calculation L [] ball screw spindle / ball bearing Te life L [] for te ball screw spindle or bearing is calculated as follows: L [] = ( ) C dyn. [kn] F dyn. [kn] 0 n [/min] Explanation: F dyn. V lift L C dyn. n [kn] [m/min] [] [] [kn] [/min] input power lifting force lifting speed total working efficiency life dyn. load rating input speed
13 Power tables for size Input power torque Input power Permitted input torque to saft M V lift n SDAB / SDAR wit x Input speed n [/min] SDAB / SDAR Lifting speed V [m/min] lift x 0, 0,,, Dynamic load [kn] x,kn, 0,0, 0,0, 0,, 0,, 0,, 0, x kn, 0,0, 0,, 0,, 0,, 0,, ) 0, ) x,kn, 0,0, 0,, 0,, 0,, ) 0, ), ), ) x kn, 0,, 0,, 0,, ) 0, ), ), ), ), ) x,kn, 0,, 0,, 0,, ) 0, ), )), )), )),0 )) ) L < 0 of te axial bearing ) pxv value of te spindle exceeded SDAKB / SDAKR wit Ku x / Ku x Input speed n [/min] SDAKB / SDAKR Lifting speed V [m/min] lift Ku x Ku x 0, 0, 0,,, Dynamic load [kn] Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x,kn,kn kn kn,kn,kn kn kn,kn,kn,,,,,,,,,, 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0, 0,0 0,, 0,0, 0,0, 0,0, 0,,, 0,0, 0,, 0,, 0,,, 0,0, 0,, 0,, 0,,, 0,, 0,, 0,, 0,,, 0,0, 0,, 0,, ) 0, ), ), 0,, 0,, 0,, ) 0, ), ), 0,, ) 0, ), ) 0, ), ) 0, ), ), 0,, ) 0, ), ) 0, ), ),0 ), ), ) 0, ), ) 0, ), ) 0, ), )) 0, )), )), ) 0, ), ) 0, ), ) 0, ), )), )), )) 0, 0, 0, 0, 0, ),0 ) 0, ), ) 0,0 )),0 )) ) L < 0 of te axial bearing ) L < 0 of te Ku spindle
14 Power tables for size Input power torque SDA Spindle direct drive actuator Input power Permitted input torque to saft M V lift n SDAB / SDAR wit x Input speed n [/min] SDAB / SDAR Lifting speed V [m/min] lift x 0, 0,,,, Dynamic load [kn] x kn, 0,0, 0,, 0,, 0,, 0,, ) 0, ) x kn, 0,, 0,, 0,, 0,, ), ), ), ) x kn, 0,, 0,, 0,, ), ), ),0 ), ),0 ) x kn, 0,, 0,, ), ), ), ), )), )), )), )) x kn, 0,, 0,, ), ), )),0 )), )), )), )), )) ) L < 0 of te axial bearing ) pxv value of te spindle exceeded SDAKB / SDAKR wit Ku x / Ku x Input speed n [/min] SDAKB / SDAKR Lifting speed V [m/min] lift Ku x Ku x 0, Dynamic load [kn] Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x kn kn kn kn kn kn kn kn kn kn,,,,,,,,,, ) 0,0 0, 0, 0, 0, 0, 0, 0, 0, 0, ),,,,,,,, ),, ) 0, 0, 0, 0, 0, 0, 0, 0, ) 0,,0 ),,,,,, ),, ),, ) 0, 0, 0, 0, 0,, ) 0,, ) 0,,0 ),,,,,, ),, ), ), ) 0, 0, 0,, 0,, ),, ), ),0 ),,,, ),, ), ), ), ), ) 0,,0 0,,0 ),,0 ), ), ), ), ),,,, ),, ), ), ), ), ) 0,,,, ),0, ), ), ), ), ) ) L < 0 of te axial bearing ) L < 0 of te Ku spindle
15 Power tables for size Input power torque Input power Permitted input torque to saft M V lift n SDAB / SDAR wit x / x Input speed n [/min] SDAB / SDAR Lifting speed V lift [m/min] x x 0, 0, 0, 0,,,,,,, Dynamic load [kn] x x x x x x x x x x kn kn kn kn kn kn kn kn kn kn,,,,,,,, ), ) 0, 0, 0, 0, 0, 0, 0, 0, 0, ),0 ),,,,,, ), ), ), ) 0, 0, 0, 0,,0,, ), ), ), ),,,, ), ), ), ), ), ) 0, 0,,,, ), ), ), ) ), ),, ), ), )), )), )), )), )), )),0,, ), ), )), )), )), )), )), )),, ), ), )), )), )), )), )), )),,, ), ), )), )), )), )),0 )), )),,,, ), ) ), ), )), )), )), )), )),0 )), )), )), )), )), )), )) ) L < 0 of te axial bearing ) pxv value of te spindle exceeded SDAKB / SDAKR wit Ku x / Ku x Input speed n [/min] SDAKB / SDAKR Lifting speed V [m/min] lift Ku x Ku x 0, Dynamic load [kn] Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x kn kn kn kn kn kn kn kn kn kn,,,,,,,, ), ), ) 0, 0, 0, 0, 0, 0, 0, 0, ) 0, ),0 ),,,,,, ), ), ), ), ) 0, 0, 0, 0, 0,, ) 0, ), ),0 ),0 ),,,,, ), ), ), ), ), ) 0, 0, 0,,, ), ), ), ),0 ), ),,,, ), ), ), ), ), ), ) 0,,,, ), ), ), ), ),0 ), ),,,, ), ), ), ), ), ), ) 0,,,, ), ), ), ), ), ), ),,,, ), ), ), ), ), ), ),0,0,0, ),0 ), ), ), ), ), ) ) L < 0 of te axial bearing ) L < 0 of te Ku spindle
16 Power tables for size Input power torque Input power Permitted input torque to saft M V lift n SDAB / SDAR wit x / 0x Input speed n [/min] SDAB / SDAR Lifting speed V [m/min] lift x 0 x 0, 0, 0,,,,,,,, Dynamic load [kn] x 0 x x 0 x x 0 x x 0 x x 0 x x 0 x kn kn kn kn kn kn kn kn kn kn kn kn,,,,,,,,,,, 0, 0, 0, 0,,,,,,,,0,,,,,,,,,, ), ) 0, 0, 0,,,,,,,,, ), ),,,,,,,, ), ), )), )) 0, 0,,,,,,0, ), ), )),0 )),, 0,,0,,,,,,,,,,,,,,,,,,,0 ), ), ), ) ), ), ), ) ), ), ),0 ), ), ), ), ), ), ), ), ), ),0 ), ), ), ), ), ), ), )), )), ), ), ), ), )), )), )), )), )), )), )), )), )), )), )),0 )), )), )) ) L < 0 of te axial bearing ) pxv value of te spindle exceeded SDAKB / SDAKR wit Ku x / Ku x Input speed n [/min] SDAKB / SDAKR Lifting speed V [m/min] lift Ku x Ku x 0, 0,,,, Dynamic load [kn] Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x Ku x kn kn kn kn kn kn kn kn kn kn kn kn,,,,,,,,,,, ), ) 0, 0, 0, 0, 0, 0, 0,,0 0,,,0 ),0 ),,,,,,,,,,, ), ) 0, 0, 0, 0, 0,, 0,,,,, ), ),,,,,,,,, ), ), )), )) 0, 0, 0, 0, 0,,,0,0, ), ),0 )), )),,,,,,, ), ), ), ), )), )) 0, 0, 0,,,,, ),0 ), ), ),0 )), )),,,,,,, ), ), ), ), )), )) 0, 0, 0,,,,,0 ), ), ), ), )), )),, 0,,0,,,0,0,,,0,, ), ), ), ), )),0 )), )), )), )), )), )), )) ) L < 0 of te axial bearing ) L < 0 of te Ku spindle
17 Calculations Critical spindle speed n crit. [/min] Rotating spindles are subject to vibration due to resonance. All rotating spindles sould be cecked for critical speed n [/min] vs permitted speed. Metod: x Ku x/ x Ku x/ x Ku x/. Determination of te spindle speed n [/min] n [/min] = V [m/min] 0 lift P [mm] 000. Obtain te critical spindle speed n crit. [/min] from te grap. Te spindle size and te lengt L n [mm] is required.. Determination of te permitted spindle speed n [/min]: perm. n crit. [/min] 00 n [/min] = 0, n [/min] f [] perm. crit. n. Te permitted spindle speed n [/min] must be greater perm. tan te actual spindle speed n 0 n > n perm. 0 f = 0, n 0 L n x Ku x/ x 0x f = n 00 L n n crit. [/min] 00 f =, n L [mm] n L n L [mm] n
18 Calculations Critical buckling loads F crit. [kn] on te spindle Under compressive loading slim spindles tend to buckle. For tis reason all compressively loaded spindles must be cecked for permitted axial loading. System lengt System lengt System lengt Euler case I Euler case II Euler case III Euler I buckling curve Lifting force [kn] x Ku x Ku x Ku x x / Ku 0x System lengt [mm]
19 Euler II buckling curve 0 0 x Ku x Ku x Ku x x / Ku 0x Lifting force [kn] System lengt [mm] Euler III buckling curve 0 0 x Ku x Ku x Ku x x / Ku 0x Lifting force [kn] System lengt [mm]
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