ElectroMechanical Cylinder LEMC

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1 (9)9160 ElectroMechanical Cylinder LEMC THE POWER OF KNOWLEDGE ENGINEERING

2 (9)9160 ElectroMechanical Cylinder LEMC enefits High efficiency Long service life from use of SKF planetary roller screw Compact and robust structural design Modular concept with multiple combinations and options vailable for all motor brands Smart and freely programmable drive system Depending upon your choice, the LEMC cylinder can be ordered in several ways: 1 simple linear unit, linear unit with motor interface, inline or parallel, to install the motor of your choice (eventually with a reduction ratio), complete actuator including the linear unit, motor interface as well as the servomotor and corresponding drive, complete actuator including the linear unit, motor interface, gear reductor and an asynchronous motor. Linear unit selection Irrespectively of the configuration requested, it always starts selecting the proper linear unit. To do so, the first step is to calculate the mean load the linear unit will be subjected to and then follow the steps described next. Please not that in the general case, the maximum operating load should not exceed 80% of the capacity (C a ) of the screw. Calculate the cubic mean Load Draw an horizontal line on the Calculate the expected travelled LEMC lifetime curve distance for the application t each intersection of this line with the linear units lifetime curves, draw vertical lines Select the LEMC size corresponding to the L 10 distance required Calculate the Dynamic load carrying capacity (C a ) required Select the LEMC size corresponding to the C a required Verify that additional performance requirements such as linear speed, stroke are compatible with the Eventually proceed to motor selection Technical data Unit LEMCx10 LEMCx110 LEMCx00 LEMCx010 Screw type Roller screw Roller screw Roller screw Roller screw Screw diameter d mm Screw lead P mm Max. axial force 1) F max kn Max. input torque for F max T max Nm 1,7 8, 87,1 161, Dynamic load carrying capacity C a kn 0,, 91,9 106, Max. linear speed V max mm/s Max. rotational speed ω max rpm Max. acceleration a max m/s Stroke ) s mm 100 to to to to 800 Internal over stroke s o mm Inertia for stroke 0 ) J EMC kgm 1,E0 1,E0,00E0,00E0 acklash s ap mm 0,0 0,0 0,0 0,0 Type of protection IPS IPS IPS IPS 1) uckling limitation for long stroke ) y 100 mm step ) For LEMC1: +0,1E0 kgm by 100 mm stroke step For LEMC0: +0,6E0 kgm by 100 mm stroke step

3 (9)9160 With: LEMC Lifetime curve Cubic mean load This is the hypothetical load, constant in magnitude and direction, that would have the same influence on the actuator life as the actual loading condition. 7 F 1 L 1 + F L + F L + F m = P L 1 + L + L + F min + F max F m = F m [N] LEMCx010 LEMCx00 LEMCx110 LEMCx L 10 dist = asic life rating [10 6 mm] Dynamic load carrying capacity (C a ) This is used to compute fatigue life of rolling element (bearings, screws). This is the axial force, constant in magnitude and direction, under which the nominal life (as defined by ISO) reaches 1 million revolutions. 7 L 10, distance C a = F m P 10 6 Lead L 10, distance = N cycles Stroke Cubic mean load Load F 1 LEMC with servomotor The LEMC can be ordered with servomotor. In the latter case, SKF has selected a series of motors and drives that fits best the performance of the actuator to the end user application. To complete the design, several options can be selected such as absolute encoder (EnDat, Hyperface), safety brake or associated servodrive. Depending on your preferences, it is however possible to equip the LEMC with the brand of servomotor of your choice to integrate best in your system. Please contact SKF to check the feasibility of your configuration. Motor selection Once the selection of the mechanical unit size corresponding to your application is done, the next step is to select the motor size and the type of mounting. The listed motor reference is only a part of the possible configurations. If you can t find a configuration that fits your application performance wise, please contact SKF. F F t 1 t t t Time F max F min

4 (9)9160 With: Calculate the Thermal force, F thermal Calculate the Nominal force, F nominal Calculate the maximum speed, V max Following the linear unit selected ( page ) and the type of motor mounting, chose a motor/drive configuration that respects the below conditions: F nominal (selected) > F nominal (calculated) F peak (selected) > F peak (application) V max (selected) > V max (application) Maximum speed (V max ) The maximum speed is the highest value reached by the application during operation. Peak force (F peak ) The peak force is the is the maximum load that could be used during a short time. Thermal force (F thermal ) The thermal force represents the equivalent thermal load the motor has to sustain during a cycle. To calculate Fthermal, it is therefore very important to consider also the resting time during the working cycles. 7 F 1 t 1 + F t + F t + F thermal = P t 1 + t + t + Drive options The performances shown in the table above are the result of a certain servo motor and drive combinations. The LEMC can be offered with or without the servo drive, with the servo drive corresponding to the one in the advised configuration or any other that would fit your installation. In the case of a different combination, please contact SKF to check the effect of the different choice on the performance of the actuator. LEMC with asynchronous motor The LEMC with asynchronous motor is in fact the combination of a LEMC linear unit, a gearbox and a smart asynchronous motor. The gearboxes are available with several ratios to either favor speed or load for any linear unit size and from packaging point of view, in parallel and right angle configurations. The gearboxes are oil lubricated. When ordering a LEMC with asynchronous motor, it is therefore important to indicate the proper configuration so that the drains and vents are located correctly. Smart functions The asynchronous motor are equipped with a smart control box with the following features: Linear speed that can be adjusted freely between 00 and 600 r/min digital inputs for changing speed and direction of movement 1 digital output for status message Integrated ramps for soft start and stop functions, to protect the system mechanics and full motor protection Less wiring thanks to electronic contactor and motor protection function Excellent energy efficiency Can be operated with an NFCcapable smartphone Nominal force (F nominal ) The nominal force is the force that can be used continuously at low speed (less than 1% of the maximum speed). F thermal F nominal = 0,7 Parameters like acceleration or inertia are not taken into account in this calculation. In the case of high dynamic cycles, or for an optimized configuration, please contact SKF. Example table 1. Inline interface Type Reference F nominal F peak V max L 1) N mm/s mm LEMC S10 Table 1 L10L L10L L10L L10L L10L L10L ) For brake option, add 0 mm For absolute encoder option, add 9 mm

5 (9)9160 LEMC with linear unit only L E M C U T R F x x x x x x x x x Linear unit only Screw diameter Screw lead Stroke Rear attachement T F N Trunnions Front plate ack plate No attachement Front attachement R N Rod end No attachement ntirotation N ntirotation No antirotation Limit switches F S M L H N limit switches and 1 home switch limit switches only 1 limit switch and 1 home switch 1 limit switch only Home switch only No switch Linear unit interface I P Inline interface Parallel interface Ratio 10 Ratio 1:1 1 Ratio : 0 Ratio : NN No Gearbox Motor shaft diameter See page 78 Motor flange centering diameter See page 78 Interface capacity L: Standard interface H: High interface

6 (9)9160 LEMCU1xxxxxxTNNxNNN (Trunnions) Key DIN688 Roller screw grease access M 1, ( ) M6 1 on Ø78 LEMCU1xxxxxxxRxx (Rod end) Ø67 Ø0 Ø0 0 Ø 9 8 6, 19, 1) + Stroke , LEMCU1xxxxxxNNxNNN (ack plate) ( ) Ø10, ) + Stroke LEMCU1xxxxxxFNNxNNN (Front plate) ( ) Ø10, 7 1) + Stroke 1 9 1) For antirotation option, add 0 mm LEMCU0xxxxxxTNNxNNN (Trunnions) Ø8 Ø Key DIN688 Roller screw grease access M 1, Ø 0 17 ( ) M6 1 on Ø97 0 LEMCU0xxxxxxxRxx (Rod end) Ø ) + Stroke LEMCU0xxxxxxNNxNNN (ack plate) ( ) Ø1 LEMCU0xxxxxxFNNxNNN (Front plate) ) + Stroke ( ) Ø1 1) + Stroke ) For antirotation option, add 0 mm 6

7 (9)9160 Inline interface L d D M PCD LEMC Interface d D L PCD M Torque max mm mm Nm 1 L L to 0 10 M L10110L to 0 10 M L L to 0 10 M L10110L to 0 10 M L1010L 10 0 to 8 16 M L1010L 10 0 to 8 16 M Standard Motor interface list Layout Inline Parallell LEMC size Ratio 1:1 1:1 1:1 : :1 1:1 : :1 Lenze MCS 1 L L L L P L P119110L P019110L P L P119110L P019110L P019110H MCS 1 L1010L P1010L P1010H P110H P010H Siemens 1FK706 L10110L L10110L P10110L P1110L P0110L P10110L P1110L P0110L P0110H 1FK708 L1010L P1010L P1010H P110H P010H Parker NX6 L10110L L10110L P10110L P1110L P0110L P10110L P1110L P0110L P0110H NX8 L1010L P1010L P1010H P110H P010H For other motors, please contact SKF 7

8 (9)9160 Parallel interface L d D M C PCD LEMC Interface d D L PCD M C Torque max mm mm Nm 1 P L to 0 10 M P10110L to 0 10 M P119110L to 0 10 M P1110L to 0 10 M P019110L to 0 10 M P0110L to 0 10 M P L to 0 10 M P10110L to 0 10 M P1010L 10 0 to 8 16 M P1010H 10 0 to 8 16 M P1010L 10 0 to 8 16 M P1010H 10 0 to 8 16 M P119110L to 0 10 M P1110L to 0 10 M P110H 10 0 to 8 16 M P110H 10 0 to 8 16 M P019110L to 0 10 M P019110H to 0 10 M P0110H to 0 10 M P010H 10 0 to 8 16 M P010H 10 0 to 8 16 M Limit/Home switches Sensor type: magnetic Technology: DC PNP Limit switch to output: normally closed Home switch output: normally open 1 L+ L 1 Supply voltage (V DC): V Consumption (m): <10 (under V DC) Max current output (m): 100 Connection: M8x1 plug Cable lenghth PUR 0, m The location of the home and limit switches can be adjusted easily on the linear unit. 8

9 (9)9160 LEMC with servomotor L E M C S T R F P 1 0 L 1 R Y 1 Servomotor Screw diameter Screw lead Stroke Rear attachement T Trunnions F Front plate ack plate N No attachement Front attachement R Rod end N No attachement ntirotation ntirotation N No antirotation Limit switches F limit switches and 1 home switch S limit switches only M 1 limit switch and 1 home switch L 1 limit switch only H Home switch only N No switch Linear unit interface I Inline interface P Parallel interface Gearbox ratio 0 Ratio :1 1 Ratio : 10 Ratio 1:1 Motor/drive combination code see page 1011 NNN No motor required Feedback 1 Resolver bsolute encoder Hiperface bsolute encoder EnDat EM brake rake V DC N No brake Motor Drive Y Drive included N No drive Drive fieldbus CNopen DeviceNet C EtherCT D Ethernet E Powerlink MN/CN F Powerlink CN G Profibus H Profinet N No fieldbus Power and signal cables 1 m 10 m 1 m 0 m N No cable 9

10 (9)9160 LEMCS1xx Motor reference L E M C S 1 L 1 0 L 1 Inline interface L LEMCS10 LEMCS110 Reference F nominal F peak V max L 1) Reference F nominal F peak V max L 1) N mm/s mm N mm/s mm L10L L10L L10L L10L L10L L10L L10L L10L L10L L10L L10L L10L ) For brake option, add 0 mm For absolute encoder option, add 9 mm Parallel interface L LEMCS10 LEMCS110 Reference F nominal F peak V max L 1) Reference F nominal F peak V max L 1) N mm/s mm N mm/s mm P10L , 116 P10L , 116 P10L , 116 P10L , 116 P10L , 116 P10L , 116 P10L , 116 P10L , 116 P1L , 116 P0L , 116 P10L , 116 P0L , 116 1) For brake option, add 0 mm For absolute encoder option, add 9 mm 10

11 (9)9160 LEMCS0xx Motor reference L E M C S 0 L 1 0 L Inline interface L LEMCS00 LEMCS010 Reference F nominal F peak V max L 1) Reference F nominal F peak V max L 1) N mm/s mm N mm/s mm L10L L10L L10L L10L L10L L10L L10L L10L L10L L10L L10L L10L ) For brake option, add 0 mm for = 116, add 8 mm for = 1 For absolute encoder option, add 9 mm for = 116, add 0 mm for = 1 Parallel interface L LEMCS00 LEMCS010 Reference F nominal F peak V max L 1) Reference F nominal F peak V max L 1) N mm/s mm N mm/s mm P10L P0L P10L P0L P1L P0L P1L P0L P10L P1L P10L P1LC ) For brake option, add 0 mm for = 116, add 8 mm for = 1 For absolute encoder option, add 9 mm for = 116, add 0 mm for = 1 11

12 (9)9160 LEMC with asynchronous motor L E M C T R F P 1 9 L S N synchronous motor Screw diameter Screw lead Stroke Rear attachement T Trunnions F Front plate ack plate (not available with parallel interface) N No attachement Front attachement R Rod end N No attachement ntirotation ntirotation N No antirotation Limit switches F limit switches and 1 home switch S limit switches only M 1 limit switch and 1 home switch L 1 limit switch only H Home switch only N No switch Linear unit interface P Parallel interface evel gear Gearbox ratio See page 11 Motor selection See page 11 Smart motor S Smart asynchronous motor Feedback N No feedback EM brake Standard EM brake M Manual release brake N No brake Motor mounting position See page 1 1

13 (9)9160 LEMC Motor reference L E M C P 1 9 L S N Parallel shaft geared motor LEMC1xx 18, 19, 19 1) 61, , LEMC0xx 18, 19, 19 1) 61, , 1) dd 0 mm for brake option LEMC110 LEMC00 Reference F nominal V 1 V i Reference F nominal V 1 V i N mm/s N mm/s P19LSN ,, 1,99 P19LSN 0 196, 16,66 1,99 P187LSN 1 166, 18,776 P187LSN 9 77, 11, 18,776 P8LSN 6 066, 1,16,867 P8LSN , 6,8,867 1

14 (9)9160 evel geared motor LEMC1xx..0LSN LEMC1xx..11LSN 18, 1 10, ) , LEMC1xx..19LSN 18, 1 10, 01 19, 1) , LEMC0xx 18, 1 10, 01 19, 1) , 1) dd 0 mm for brake option LEMC110 LEMC00 Reference F nominal V 1 V i Reference F nominal V 1 V i N mm/s N mm/s 0LSN 6 1, 80,16,11 01LSN 7 8 1,7,18 11LSN 11 88, 8,66 1,111 1LSN 868,66 1,91 1,6 19LSN 118,66 1, 1,919 19LSN 8 6 1, 6,7 1,919 1

15 Ɍɟɥ.: (9) Mounting positions L E M C Parallel shaft geared motor C D E F evel geared motor C D E F

16 (9)9160 The Power of Knowledge Engineering Combining products, people, and applicationspecific knowledge, SKF delivers innovative solutions to equipment manufacturers and production facilities in every major industry worldwide. Having expertise in multiple competence areas supports SKF Life Cycle Management, a proven approach to improving equipment reliability, optimizing operational and energy efficiency and reducing total cost of ownership. These competence areas include bearings and units, seals, lubrication systems, mechatronics, and a wide range of services, from D computer modelling to cloudbased condition monitoring and asset management services. The SKF eyondzero portfolio offers products and services with enhanced environmental performance characteristics. SKF s global footprint provides SKF customers with uniform quality standards and worldwide product availability. Our local presence provides direct access to the experience, knowledge and ingenuity of SKF people. skf.com SKF is a registered trademark of the SKF Group. SKF Group 016 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein. PU MT/P 160 EN March 016 This publication supersedes PU 17 EN. Certain image(s) used under license from Shutterstock.com.

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