Integral V-Cone Flowmeter VD series
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1 TRANSMITTER DIRECTLY MOUNTED! SIMPLE AND EASY INSTALLATION Integral V-Cone Flowmeter VD series OUTLINE VD series Integral V-Cone Flowmeter is a differential pressure type flowmeter. Unlikely to existing Orifice system, all necessary components for measuring flow rate of various fluids are combined and assembled for immediate start-up just by installing onto process piping and connecting with 2 core wiring. Connection and installation of bypass piping, 3 way valve and transmitter is not necessary. FEATURES Wide application V-Cone can measure almost all process fluids, i. e., liquids, slurries, gases and steam. Short straight runs By the unique flow restriction theory, the required straight runs both for upstream and downstream are much shorter than those for traditional orifice plates. Effective for space and cost saving for plant construction. Wide range ability V-Cone sensor offers 14:1 range ability which is much wider than orifice and Vortex flowmeters. Low permanent pressure loss The signal stability of V-Cone is more stable than that of orifice plates. Thus, the required P and per manent pressure loss are also much lower than orifice system. This saves total energy consumption in plants. Durable against wear and sticking V-Cone has "Self-Cleaning" capability because the fluid runs off from the beta edge of the Cone. Size availability 15mm (1/2") to mm (12") are ready to select to cover almost all possible line sizes. Easy installation and handling Bypass piping has been already done which saves installation and maintenance costs dramatically. RECOMMENDED APPLICATIONS Steam lines Various gas lines Burning gas lines Water and other liquids Slurries Others STANDARD SPECIFICATION Available size : 15mm (1/2") to mm (12") Process connection : Flange connection JIS10KRF or ANSI# Other flanges on request Material V-Cone Sensor : 304SS Piping : 304SS 3 way valve : 316SS Transmitter fluid contact : 316SS Seal : TEFLON and Viton Measuring Fluid : Steam, Liquids or Gases Temp. and Press. Range Type of fluid Steam Liquids Gases Fluld temp. General purpose ~190 40~120 40~120 C Press. tight Ex-proof ~190 20~120 20~120 Fluid Press, kgf/cm 2 G MPa AMB Temp. General purpose Press. tight Ex-proof Storage Temp. Flow direction ~10 ~0.98 : 40~90 C : 20~80 C : 20~60 C Range ability : Standard 14:1 Accuracy Liquid Steam and Gases Required straight runs Process piping condition Single plane elbow at up and/or down stream Reducer at up stream Other fittings or valves at up and/or down stream D : Nominal diameter of V-Cone sensor ~14 ~ ~ ~0.97 : Horizontal (Left to right or Right to left) : ±1.0%F.S. : ±1.5%F.S. Up stream Min. 0D Min. 2D Down stream Min. 3D Min. 5D TG-F822-1E Jun., 3
2 Power supply : General purpose and Press. tight Ex-proof : DC10.5~45V Output : DC4~20mA, Linear for flow rate of 0~% Max. Load : 600 at DC24V supply Flow rate indication : By 5 dight LCD digital indication Standard Option Flow rate in industrial unit Differential pressure in kpa unit 0~% Housing Ex-proof : JISC9020 class water tight (Equ. to IP67) Ex-d version EP-VD- JIS EXdo IIB + H2T4 Cable entry : 2 G1/2 : Supplied pressure tight cable glands (For 11mm dia cable) are to be used for Ex-d version. Terminal : M4 screw Painting of transmitter : Silver and Blue Installation Standard : By direct installation onto process piping through flanges. Special support is provided small sized versions. Refer to DIMENSION for details. MODEL CODE NOTE CONSTRUCTION COMBINATION *1 FLUID CONNECTION FLOW DIRECTION SIZE BETA RATIO *2 EP VD VD VD GENERAL PURPOSE PRESSURE TIGHT EX-PROOF SENSOR+TRANSMITTER SENSOR+TRANSMITTER (DEGREASE TREATMENT) SENSOR+3WAY VALVE+TRANSMITTER SENSOR+3WAY VALVE+TRANSMITTER (DEGREASE TREATMENT) STEAM LIQUID GAS JIS10KRF FLANGE ANSI#FLANGE OTHER SPECIAL LEFT TO RIGHT (HORIZONTAL) RIGHT TO LEFT (HORIZONTAL) 15mm 20mm 25mm 40mm 50mm 65mm 80mm mm 125mm mm mm mm mm β=0.85 β=0.75 β=0.65 β=0.55 β=0.45 *1 : 3 way valve is required for removal of transmitter under operation and also for zero adjustment during operation. *2 : Beta ratio will be decided according to specification at factory. 1/2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 2 TOKYO KEISO CO., LTD. TG-F822-1E
3 MEASURING PRINCIPLE The V-Cone is a differential pressure type flowmeter. Theories behind differential pressure type flowmeters have existed for over a century. The principal theory among these is Bernoulli's theorem for the conservation of energy in a closed pipe. This says that for a constant flow, the pressure in a pipe is inversely proportional to the square of the velocity in the pipe. Simply, the pressure decreases as the velocity increases. For instance, as the fluid approaches the V-Cone meter, it will have a pressure of P1. As the fluid velocity increases at the constricted area of the V-Cone, the pressure drops to P2, as shown here. Where Q = flowrate in actual cubic feet per second. k = constant that can change according to a particular flowmeter, dimensionless (see below for the equation for k for the V-Cone). Y = gas expansion factor, dimensionless.(y=1 for noncompressible applications) P = differential pressure in pounds per square foot. ρ = fluid density in pounds per cubic foot. Both P1 and P2 are measured at the V-Cone's taps and the difference is P : For the V-Cone : P = P1 P2 The P created b y V-Cone will increase and decrease exponentially with the flow velocity. As the constriction takes up more of the pipe cross-sectional area, more differential pressure will be created at the same flowrates. The ratio between the open pipe area and the open area at the largest cross-section of the cone is the Beta ratio. The equation for the Beta ratio of a V-Cone is : where D 2 d 2 D β = Beta ratio D = inside diameter of the pipe. d = outside diameter of the cone. If Q represents the flowrate, the equation of flow for a differential pressure type flowmeter is : Q ky P ρ k= π Cd 4 2Gc D where k = V-Cone meter constant, dimensionless. Gc = gravitational constant in feet per second squared. D = inside diameter of the pipe in feet. β = Beta ratio of the V-Cone, dimensionless. Cd = calibrated coefficient of discharge, dimensionless. Mass V-Cone flowmeter In measuring the saturated steam, we recommend to use VM deries with density compensation function built in. PTIONAL UNITS Panel instruments a. IR-6000 DIN48 48, Indication. Totlization, High and low alarm, DC24V Power supply b. IR-4 DIN96 48, Indication. Totalization (Alternative), High and low alarm, DC24V Power supply c. IR-3 Indication, high and low alarm d. IR-3400 Indication only TG-F822-1E TOKYO KEISO CO., LTD. 3
4 4 TOKYO KEISO CO., LTD. TG-F822-1E POSSIBLE MEASURING RANGE SIZE STEAM PRESS. (TEMP.) 1kgf/cm MPa (120 C) 2kgf/cm MPa (134 C) 3kgf/cm MPa (144 C) 4kgf/cm MPa (152 C) 5kgf/cm MPa (159 C) 6kgf/cm MPa (165 C) 7kgf/cm MPa (171 C) 8kgf/cm MPa (175 C) 9kgf/cm MPa (180 C) 10kgf/cm MPa (184 C) 15mm 20mm 30mm 40mm 50mm 65mm 80mm mm 125mm mm mm mm mm /2" 3/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" Table 1 : For Saturated Steam Flow Measurement Flow unit (kg/h)
5 Table 2 : For Air Flow Measurement Flow unit (Nm 3 /h) PRESS. ATM. 1kgf/cm MPa 2kgf/cm MPa 3kgf/cm MPa 4kgf/cm MPa 5kgf/cm MPa 6kgf/cm MPa 7kgf/cm MPa 8kgf/cm MPa 9kgf/cm MPa 10kgf/cm MPa 15mm 1/2" (25.5) (30) (36.7) mm 3/4" (31.7) (40) (63.6) mm 1" (51.0) (70) (102) mm 1 1/2" (87.2) () (251) mm 2" (142) () (412) SIZE 65mm 80mm 2 1/2" 3" (202) () (585) (311) (450) (900) mm 4" (357) (750) (1560) mm 5" (544) () (2370) mm 6" (809) () (3510) mm 8" (1360) () (5850) mm 10" (2) (4) (9110) mm 12" (3090) (6) (12900) NB : Accuracy guaranteed range ability will be 10:1 for the flow rate indicated in brackets ( ). TG-F822-1E TOKYO KEISO CO., LTD. 5
6 Table 3 SIZE : Full Span for Water Flow Measurement (15 C, 0.5kg/cm 2 G) 15mm 20mm 25mm 40mm 50mm 65mm 80mm mm 125mm mm mm mm mm 1/2" 1/4" 1" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" Flow unit(m 3 /h) REMARKS Table 1~3 indicate maximum flow rate with guaranteed accuracy under specified size and pressure. Upper line : Minimum Possible Span Middle line : Standard Span Lower line : Maximum Possible Span Accuracy guaranteed range ability is 14:1 of full scale Span (10:1 in some occasion) Sizing, Differential pressure and pressure loss calculation with specified condition is available on request. Refer to ORDERING IN- FORMATION and contact Tokyo Keiso. DIMENSIONS Fig. a For STEAM and LIQUIDS Size 15~40mm (1/2~1-1/2" ) Flow direction:left to Right or Right to Left Fig. b For GASES Size 15~40mm (1/2~1-1/2" ) Flow direction:left to Right Fig. c For STEAM and LIQUIDS Size 50mm and above (2" and above) Flow direction:left to Right 6 TOKYO KEISO CO., LTD. TG-F822-1E
7 Fig. d For STEAM and LIQUIDS Size 50mm and above (2" and above) Flow direction:right to Left Fig. e For GASES Size 50mm and above (2" and above) Flow direction:left to Right Fig. f For GASES Size 50mm and above (2" and above) Flow direction:right to Left Size (mm) (" ) /2 3/ / / L (mm) B (mm) W (mm) REMARKS 1) Fig.a~f indicate dimension for "With 3way valve" versions. 2) Pressure tight cable glands are provided for pressure tight ex-proof versions. H (mm) With 3 way valve Without 3 way valve STEAM LIQUID GASES STEAM LIQUID GASES Fig. a.b a.b a.b a.b TG-F822-1E TOKYO KEISO CO., LTD. 7
8 ORDERING INFORMATION Specify the following for order/inquiry; CUSTOMER CONTACT Model code selection -VD- - Refer to MODEL CODEL and specify. Process condition Tag No. Fluid name Temp. ( ) C ( ) Press. ( ) kg/cm 2 G ( ) kpa (gauge) Viscosity ( ) cp mpa s ( ) Sp. Gr. (Density) ( ) kg/m 3 kg/nm 3 ( ) Humidity (Only for steam) ( ) % Staturated Process flow rate Full scale Nor Max Min ( ) m 3 /h Nm 3 /h kg/h ( ) Other instructions General purpose Low pressure loss required (Allowable pressure loss kpa) Other special instruction, if any * Specification subject to change without notice Head Office : Shiba Toho Building, Shibakoen, Minato-ku, Tokyo Tel : (KEY) ; Fax : overseas.sales@tokyokeiso.co.jp ; URL : 8 TG-F822-1E
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