Principles of Polymer Chemistry

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1 Principles of Polymer Chemistry A. Ravve Consultant in Polymer Chemistry Lincolnwood, Illinois PLENUM PRESS NEW YORK AND LONDON

2 Contents 1. Introduction 1.1. Definitions Nomenclature of Polymers NomenclatureofChain-Growth Polymers Nomenclature of Step-Growth Polymers Structure and Property Relationship in Organic Polymers Effects of Dipole Interactions Induction Forces in Polymers Amorphous and Crystalline Arrangements in Thermoplastic Polymers The Amorphous State Elasticity Crystallinity Liquid Crystal Polymers Orientation First-Order Transition Temperature Second-Order Transition Temperature Effect of Chemical Structure upon Physical Properties Molecular Weights and Molecular Weight Determinations Steric Arrangement in Macromolecules Optical Activity in Polymers 25 Appendix 26 A.l. Additional Definitions 26 A.2. Program for Calculating Molecular Weights from Gel Permeation Chromatograms 26 Review Questions 31 References Free-Radical Chain-Growth Polymerization 2.1. Free-Radical Chain-Growth Polymerization Process Reactions Leading to Formation of Initiating Free Radicals Thermal DecompositionofAzo Compound, and Peroxides Bimolecular Initiating Systems Boron Alkyls and Metal Alkyl Initiators of Free-Radical Polymerizations Photochemical Initiators Initiation of Polymerization with Radioactive Sources and Electron Beams.. 43

3 Vlii 2.3. Capture of the Free Radical by the Monomers Propagation 46 CONTENTS Steric, Polar, and Resonance Effects in the Propagation Reaction Effect of Reaction Medium Ceiling Temperature Autoacceleration Polymerization of Monomers with Multiple Double Bonds The Termination Reaction Copolymerization Reactivity Ratios Q and e Scheme Terpolymerization Allylic Polymerization Inhibition and Retardation Thermal Polymerization l.donor-acceptorcomplexes in Copolymerization Polymerization ofcomplexes with Lewis Acids Steric Control in Free-Radical Polymerization Polymer Preparation Techniques 69 Review Questions 73 References lonic Chain-Growth Polymerization 3.1.Chemistry of IonicChain-Growth Polymerization Kineticsof lonic Chain-Growth Polymerization Cationic Polymerization Two-Electron Transposition Initiation Reactions Initiation by Protonic Acids Lewis Acids in Cationic Initiations Initiation by Stable Cations Metal Alkyls in Initiations of Cationic Polymerizations One-Electron Transposition Initiation Reactions Charge Transfer Complexes in lonic Initiations Radiation-Initiated Polymerizations Electroinitiation of Polymerization Propagation in Cationic Polymerization Steric Control in Cationic Polymerization Pseudocationic Polymerization Isomerization Polymerization Termination Reactions in Cationic Polymerizations Anionic Polymerization ofolefins Initiation in Anionic Chain-Growth Polymerization Initiation by Addition of an Anion to an Olefin One-Electron Transfer Initiation Initiations by Alfin Catalysts Electroinitiation of Anionic Polymerizations Propagation in Anionic Chain-Growth Polymerization Steric Control in Anionic Polymerization Hydrogen Transfer Polymerization Termination in Anionic Polymerization 118

4 3.5. Coordinated Anionic Polymerizations Heterogeneous Ziegler-Natta Catalysts Homogeneous Ziegler-Natta Catalysts Steric Control in Polymerizations ofconjugateddienes Current Industrially Developed Ziegler-Natta Catalysts Effect of Lewis Bases Terminations in Coordination Polymerizations Reduced Transition Metal Oxide Catalysts on Support Isomenzation Polymerizations with Coordination Catalysts Polymerization of Aldehydes Cationic Polymerization of Aldehydes Anionic Polymerization of Aldehydes Polymerization of Unsaturated Aldehydes Polymerizations ofdialdehydes Polymerization of Ketones and Isocyanates Copolymerizations by Ionic Mechanism Group Transfer Polymerization Configurational Statistics and the Propagation Mechanism in Chain-Growth Polymerization 142 Review Questions 146 Appendix. Computer Program for Analyses of Polymers with Configurational Statistics and NMR Spectra 148 References Ring-Opening Polymerizations 4.1. Chemistryof Ring-Opening Polymerizations Kinetics of Ring-Opening Polymerizations Polymerization of Oxiranes Cationic Polymerization Anionic Polymerization Polymerization by Coordination Mechanism Steric Control in Polymerizations of Oxiranes Polymerization of Oxetanes The Initiation Reaction The Propagation Reaction Polymerization oftetrahydrofurans The Initiation Reaction The Propagation Reaction The Termination Reaction Polymerization of Oxepanes Ring-Opening Polymerizations ofcyclic Acetals Polymerization oftrioxane Polymerization ofdioxolane Polymerization ofdioxepane Polymerization oflactones Cationic Polymerization oflactones Anionic Polymerization oflactones Polymerization of Lactones by a Coordination Mechanism Special Catalysts for Polymerizations oflactones Polymerization oflactams Cationic Polymerization oflactams 190

5 X Anionic Polymenzation oflactams HydrolyticPolymerizationofLactams 200 CONTENTS Polymenzation of N-Carboxy-a-AminoAcidAnhydrides l.metathesis Polymenzation ofalicyclics Polymenzation ofcyclic Amines Ring-Opening Polymenzation ofcyclic Sulfides Copolymerization ofcyclic Monomers Spontaneous Alternating Zwitterion Copolymerizations Ring-Opening Polymerizations bya Free-Radical Mechanism 213 Review Questions 214 References Common Chain-Growth Polymers 5.1. Polyethylene and Related Polymers Preparation of Polyethylene bya Free-Radical Mechanism Commercial High-Density Polyethylene, Properties and Manufacture Materials Similarto Polyethylene Polypropylene Manufacturing Techniques Syndiotactic Polypropylene Polyisobutylene Higher Poly(a-olefin)s Properties of Poly(a-olefin)s Poly(butene-l) Poly(4-methylpentene-l) CopolymersofEthylene and Propylene Ethylene-Propylene Elastomers Copolymersof Ethylene with a-olefins Copolymersof Propylene withdienes Copolymersof Ethylene with VinylAcetate Ionomers Homopolymers of Conjugated Dienes Polybutadiene Liquid Polybutadiene High Molecular Weight Polybutadiene Polyisoprene Natural Polyisoprenes Synthetic Polyisoprenes Methyl Rubber, Poly(2,3-dimethylbutadiene) Chloroprene Rubber, Poly(2-chloro-l,3-butadiene) Miscellaneous Polymers from Dienes Cyclopolymerization of Conjugated Dienes Copolymersof Dienes GR-S Rubber GR-N Rubber Polystyrene and Polystyrene-Like Polymers Preparation of Polystyrene Polystyrene Prepared bylonic Chain-Growth Polymerization Polymers from Substituted Styrene Copolymersof Styrene High-Impact Polystyrene 252

6 ABS Resins 253 Xi Copolymers of Styrene with Maleic Anhydride Polymers ofacrylic and Methacrylic Esters 254 CONTENTS Polymerizations of Acrylic and Methacrylic Esters Acrylic Elastomers Thermoplastic and Thermoset Acrylic Resins Acrylonitrile and Methacrylonitrile Polymers Polyacrylamide, Poly(acrylic acid), and Poly(methacrylic acid) Halogen-Bearing Polymers Polytetrafluoroethylene Polychlorotrifluoroethylene Poly(vinylidine fluoride) Poly(vinyl fluoride) Copolymers offluoroolefins Miscellaneous Fluorine Containing Chain-Growth Polymers Poly(vinyl Chloride) Poly(vinylidine Chloride) Poly(vinyl acetate) Poly(vinyl alcohol) and Poly(vinyl acetal)s 268 Review Questions 269 References Step-Growth Polymerization and Step-Growth Polymers 6.1. Mechanism and Kinetics of Step-Growth Polymerization ReactionsofFunctionalGroups Kinetic Considerations, Ring Formation in Step-Growth Polymerization Techniquesof Polymer Preparation Polyesters Linear Saturated Polyesters Synthetic Methods Commercial Linear Saturated Polyesters Copolyesters Linear Unsaturated Polyesters Network Polyesters for Surface Coatings Polycarbonates Polyesters fromlactones Polyamides Nylons Fatty Polyamides Special Reactions for Formation of Polyamides Aromatic Polyamides Aromatic Polyamide-Imides and Aromatic Polyester-Imides Polyimides Polyethers Poly(phenylene oxide)s Phenoxy Polymers Polyacetals and Polyketals Poly(p-xylylene)s Sulfur-Containing Polymers Polysulfones Polythioethers and Polymercaptals 329

7 XÜ Polyurethanes Preparations of Polyfunctional Isocyanates 331 CONTENTS Commercial Polyisocyanates Reactions of the Isocyanates The Effect ofcatalysts Polyurethane Fibers Polyurethane Elastomers Polyurethane Foams 335 ö.ll.epoxy Resins Preparation of Commercial EpoxyResins The Crosslinking Reactions Cycloaliphatic Epoxides Phenol-Formaldehyde Resins Resols Novolacs Ammonia-Catalyzed Phenolic Resins Typical Commercial Preparations Aminopolymers Urea-Formaldehyde Resins Melamine-Formaldehyde Resins Silicone Polymers Polysiloxanes Silicone Elastomers Polysiloxane Coating Resins Fluorosilicone Elastomers Polyarylsiloxanes Polysilanes Phosphonitrilic Polymers High-Performance Polymers Fluorine-Containing Aromatic Polymers Polyphenylene Diels-Alder Polymers Silicone-Containing Aromatic Polymers Direct Condensation Polymers Polybenzimidazoles,Polybenzthiazoles, and Related Polymers Oligomers with Terminal Functional Groups Cardo Polymers Double Stranded Polymers,, Poly(aryleneether)s and Poly(arylene ether ketone)s 370 Review Questions 371 References Naturally Occurring Polymers 7.1. Polymers ThatOccur in Nature Polysaccharides Hemicelluloses Starch Cellulose Regenerated Cellulose Derivatives of Cellulose Miscellaneous Polysaccharides 387

8 7.3.Lignin 388 XÜi 7.4. Polyisoprene Proteins 389 CONTENTS a-amino Acids Structures and Chemistryof Proteins Synthetic Methods for the Preparation of Polypeptides Chemical Modification of Proteins Nucleic Acids DNA and RNA Synthetic Methods for the Preparation of Nucleic Acids Polyalkanoates 399 Review Questions 400 References Reactions of Polymers 8.1.Reactivity of Macromolecules Diffusion-Controlled Reactions Paired Group and Neighboring Group Effects Effect ofmolecularsize Effects ofchanges in Solubility Effects ofcrystallinity Reactions That Favor Large Molecules Addition Reactions of Polymers Halogenation Hydrogenation Addition ofcarbenes Electrophilic Additionsof Aldehydes Polar Additions Michael Condensation Hydroboration ,3-Dipolar Additions The EneReaction The Ritter Reaction Diels-Alder Condensations Epoxidation Reactions Rearrangement Reactions Isomerization Reactions Cyclizations and Intramolecular Rearrangements Substitution Reactions Substitution Reactions of Saturated Polymerie Hydrocarbons Substitution Reactions of Halogen-Bearing Polymers Substitution Reactions of Polymers with Aromatic Rings Halogenation Reactions ofpolystyrene Chloromethylation Reactions Reactions ofhalomethylated Polymers Friedel-Craft Alkylation Reactions Sulfonation Reactions Nitration, Reduction, and Diazotization Metalation Reactions Reactions of Acrylic, Methacrylic, and Related Polymers Reduction of the Ester Groups Nucleophilic and Electrophilic Substitutions 432

9 XJV Substitution Reactions of Poly(vinyl alcohol) Miscellaneous Exchange Reactions 435 CONTENTS 8.5. Crosslinking Reactions of Polymers Vulcanization of Elastomers Crosslinking With the Aid of Peroxides Miscellaneous Crosslinking Reactions of Polymers Radiation Crosslinking Photocrosslinking of Polymers Photocrosslinkingof Polymers with Light-Sensitive Groups Ultraviolet Light Curing Technology ofcoatings Crosslinking of Polymers With Electron Beams Polymerie Reagents Immobilized Reagents Polymerie Catalysts Formation of Graft Copolymers Free-Radical Graftingby the Chain-Transferring Technique Free-Radical Grafting Reactions to Polymers with Double Bonds Preparation of Graft Copolymers With the Aid ofmacromonomers Initiations of Polymerizations from the Backbone Polymers Photochemical Synthesesof Graft Copolymers Graft-Copolymer Formation With the Aid of High-Energy Radiation Preparation of Graft Copolymers With Ionic Chain-Growth and Step-Growth Polymerization Reactions Miscellaneous Graft Copolymerizations Block Copolymers Block Copolyesters Block Copolyamides Polyurethane-Polyamide Block Copolymers Polyamide-Polyester Block Copolymers Polyurethane Ionomers Block Copolymers ofpoly(a-olefin)s Simultaneous Use of Free-Radical and Ionic Chain-Growth Polymerizations Preparationof Block Copolymers by Homogeneous Ionic Copolymerization Special Reactions for Preparation of Block Copolymers Miscellaneous Block Copolymers l.mechanochemicaltechniques for Formation of Block Copolymers Conductive Polymers 472 Review Questions 475 References 477 Appendix 487 Index 489

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