Magnetic Silica Particles for Catalysis

Transcription

1 4 Magnetic Silica Particles for atalysis Abstract Monodisperse magnetizable colloidal silica particles in a stable dispersion have been functionalized with a homogeneous catalyst: a PP-pincer Pd-complex. In a proof-of-principle experiment we demonstrate the catalytic activity of the colloids in a - bond formation reaction. Advantages of the magnetic silica carriers are the large surface-to-volume ratio and the easy recovery by magnetic separation. After magnetic separation, the catalyst-loaded particles are readily redispersed for further use.

2 48 4. Magnetic Silica Particles for atalysis 4.1. Introduction olloidal silica is widely used in industrial applications as well as for fundamental research purposes. The preparation of monodisperse silica particles and the silica coating of other inorganic colloids are well-documented and the silica particle surface is well suitable for chemical surface modification (see for instance [3, 48, 50]). atalysis is an indispensable process in the chemical industry both from an economical and an environmental point of view. Production of various chemicals ranging from pharmaceuticals to polymers involves the use of transition metal catalysts [88, 89]. These catalytic systems are generally divided into two groups: homogeneous (catalyst in the same phase as the reactants) and heterogeneous (catalyst on a solid support) catalysts. Heterogeneous catalytic systems have the advantage that the catalyst can be recovered after completion of the reaction. On the other hand, a homogeneous catalytic system has a higher reactivity and selectivity. To combine these advantages, homogeneous catalysts are usually immobilized on supports such as mesoporous silica [90 93]. Silica has the advantage that it is inert and hence chemically and thermally stable under most of the conditions under which catalysts are operating, and it can be readily separated from the reaction mixture. Depending on the surface area and pore size of the silica, it can have a restricted approach of the reactant molecules to the catalyst, thereby reducing the reactivity and altering the selectivity. By using colloidal particles (which have a high surface-to-volume ratio) as a support, homogeneous catalysts can be dispersed in a reaction mixture and at the same time be separated from a solution by sedimentation [94, 95]. By introducing support particles with induced magnetic properties, the separation can be improved and the magnetic support particles can be fixed at the wall of the reaction vessel while the solution is decanted by applying a magnetic field [26,33]. For efficient recycling of the catalyst, the support particles should be magnetic enough to be collected with a small permanent magnet and easily be redispersed in the reaction medium after removing the magnet so that the catalysis can be continued. Moreover, the support particles must be chemically inert under the conditions where the catalysis takes place. Magnetic particles have previously been immobilized on mesoporous silica structures for catalytic purposes [96]. Single magnetic particles with a silica shell have also been reported on as support particles in catalysis [26,95], but such particles require high fields for efficient magnetic separation from solution, which is a severe drawback. Here we report on the preparation of magnetic silica particles (150 nm radius) consisting of monodisperse silica cores covered with maghemite nanoparticles and an outer silica shell (see Figure 4.1), grafted with a modified organometallic catalyst based on a PP-pincer palladium complex [97, 98]. This complex is known to catalyze the aldol condensation reaction between benzaldehyde and methyl isocyanoacetate to produce oxazolines (see Figure 4.5) [99].

3 4.2. Experimental 49 HS HS A B HS HS D Figure Left: The stepwise synthesis of magnetic silica: Thiolfunctionalized Stöber silica (A) is mixed with maghemite (B) to obtain silica cores with magnetic particles () onto which silica can be precipitated to form magnetic core-shell particles with an outer silica shell (D). Right: The particles in dispersion after surface modification with the PP-Pd complex (top) and collected with a magnet during the purification from unreacted PP-Pd complex (bottom) Experimental Synthesis of magnetic silica colloids The magnetic silica particles used in this work were prepared according to the scheme in Figure 4.1, following the procedure which was described in more detail in hapter 2 [46]. Silica cores (R TEM = 135 nm, R SLS = 152 nm) were prepared by hydrolysis and condensation polymerization of tetraethoxysilane [1] and grafted with a thiol-containing silane coupling agent [48]. Maghemite particles were prepared according to the classic coprecipitation method of Massart et al. [42, 43] and added to the dispersion of thiol-functionalized silica particles, leaving the mixture gently shaken overnight. Excess maghemite was removed by repeated centrifugation. The silica cores covered with maghemite particles were coated with a thin outer silica layer by applying the same seeded-growth synthesis method as for the silica cores, now using the magnetic coreshell particles as seeds. Small aliquots of tetraethoxysilane were added to the reaction mixture while using ultrasonication to prevent aggregation of particles during the silica growth. The silica-coated magnetic core-shell particles were purified by repeated centrifugation and redispersion in ethanol.

4 50 4. Magnetic Silica Particles for atalysis a b c d Figure 4.2. TEM (top, scale bar represents 200 nm) and SEM (bottom, scale bar represents 500 nm) pictures of maghemite-covered silica cores before (a,c) and after (b,d) silica coating. The size as well as the internal morphology of the particles was monitored throughout the stepwise preparation using transmission (TEM) and scanning (SEM) electron microscopy (Figure 4.2). As a complement, static light scattering (SLS) contrast variation experiments were used for size determination (Figure 4.3) [71]. Light scattering measurements are performed directly in dispersion whereas conventional TEM is performed on a substrate with dry particles, which consequently yields an underestimate of the particle size. The intersection point of the angular intensity profiles in Figure 4.3 gives the total radius of the particles from km R = as known from scattering theory of concentric inhomogeneous particles [71] as discussed in more detail in hapter 7. Additionally, such a well-defined intersection point confirms the presence of non-aggregated particles in dispersion with a low polydispersity. This is valuable information, which cannot always be obtained from TEM due to drying effects. Finally, magnetization measurements were performed on a sample of dried magnetic silica. The absence of hysteresis confirms that the particles are superparamagnetic.

5 4.2. Experimental 51 n= n= n= n= ln(i/n s 2 ) x x x x x10 7 k 3.0x10 7 m Scattering vector, k (m -1 ) Figure 4.3. Results from static light scattering measurements performed on magnetic silica particles, applying optical contrast variation. From the sharp intersection point at k m = m 1 a total particle radius of 162 nm is obtained in good agreement with the radius obtained from TEM (153 nm). The sharpness of the intersection point and the agreement with the TEM-radius of the particles indicates monodisperse non-aggregated particles (see hapter 7). Immobilization of the PP-pincer Pd-complex onto magnetic silica particles PP-pincer palladium complexes are known for their catalytic activity in - bond formation reactions [99]. A modified version of this complex (1, see Figure 4.4), which has a triethoxy-silane group useful for tethering it to the silica, was prepared previously [100]. This complex was immobilized onto the magnetic silica by a standard process in which a mixture of the magnetic silica and complex 1 was heated at 90 in toluene for 20 h. The modified silica was separated from the solution by using a small permanent magnet as shown in Figure 4.1. The supernatant was removed and the silica was washed with dichloromethane to remove non-immobilized complex 1. In each washing step, the silica was separated with a magnet. The functionalized silica was then suspended in hexane and treated with 1,1,1,3,3,3-hexamethyldisilazane (HMDS) to cap remaining unreacted surface silanol groups with a trimethylsilyl functionality. The resulting magnetic silica particles, loaded with PP-Pd complex, will be denoted here as MagSi3. Elemental (IP) analysis of MagSi3 showed palladium content was 0.14 wt%, which corresponds to mmol PP-pincer Pd-complex 1 per gram MagSi3. The molar ratio of phosphorus to palladium was found to be about 2.7. It should be noted that the presence of these elements was analyzed after thoroughly rinsing the magnetic silica particles, which would have removed any free molecules. Based on the palladium content, the surface coverage was estimated to be 1.1 PP-pincer Pd-complex molecules per nm 2 MagSi3 surface. However, this is likely to be an overestimate, since it was

6 52 4. Magnetic Silica Particles for atalysis + magnetic silica Toluene, 90 o Hexane, 20 o Figure 4.4. Scheme of the immobilization of catalytic PP-pincer Pdcomplex 1 onto magnetic silica particles (D). The resulting catalytic magnetic particles will be denoted here as MagSi3. assumed that the particles are spherical and that the catalyst molecules form a single monolayer on the particle surface. Subsequently, the MagSi3 particles were tested in catalysis. As a test reaction, the aldol condensation reaction between benzaldehyde and methyl isocyanoacetate (see Figure 4.5) was chosen. Ph O H + N O OMe MagSi3, 10%iPr 2 EtN H 2 l 2, 20 RT o O N Ph O 2 Me cis/trans oxazoline Figure 4.5. Aldol condensation reaction between benzaldehyde and methyl isocyanoacetate to oxazoline catalyzed by MagSi3. In this experiment, 1.6 mmol of each benzaldehyde and methyl isocyanoacetate were reacted in the presence of the base N,N-diisopropylethylamine, ipr2etn (10%, 0.16 mmol). The amount of MagSi3 catalyst used was 100 mg, which corresponds to about 1.35 mol of palladium and which gives a catalyst concentration of 0.08 mol%. For comparison, a blank reaction was performed using all the above reagents at the same concentration but without the MagSi3 catalyst. Results of the catalysis and blank reactions are shown in Figure 4.6. It is clear that the reaction with MagSi3 has the higher activity (TOF = 16 h 1 at 40 % conversion) over the background reaction. When the silica was sedimented using a magnet, the progress of the reaction decreased to

7 4.3. onclusions 53 approximately that of the background reaction, whereas the reaction after redispersing the magnetic silica proceeded with the same reaction rate as before removal of the catalyst With MagSi3 Blank (without MagSi3 ) Reaction Product (%) Time (h) Figure 4.6. Kinetic profiles of the aldol reaction catalyzed by MagSi3 and the corresponding blank reaction. These experiments indicate that the observed acceleration is due to the PP-Pd based activity and that this is associated with the magnetic silica. These results demonstrate the heterogeneous nature of the catalyst. Here the effect on the reaction rate is rather modest and mainly serves as a proof-of-principle. The catalytic activity can be improved by increasing the amount of catalytic particles and/or by decreasing the size of the magnetic silica particles to provide more surface area onclusions In summary, monodisperse magnetic silica particles have been prepared and grafted with a homogeneous catalyst, in this case a PP-pincer Pd-complex. In this way the catalyst can be separated from a reaction mixture in the relatively low magnetic field gradient from a small laboratory magnet. Furthermore, we have provided a proof-ofprinciple of how these catalyst loaded magnetic silica particles can be used in a versatile - bond formation reaction. Moreover, after magnetic recovery, the magnetic silica particles with immobilized catalyst can readily be redispersed for further use. The small size of the support particles provides a large surface-to-volume ratio, which makes a large amount of immobilized catalyst available for catalysis per volume magnetic silica. The results presented here are promising for future work on particle-supported catalysts. The silica chemistry gives the possibility to attach a large variety of catalytic compounds to these magnetic particles and provides interesting possibilities for use in

8 54 4. Magnetic Silica Particles for atalysis cascade reactions [33] in which several reaction steps can be catalyzed by immobilizing several different catalysts onto the magnetic silica. In a more detailed study of the catalytic properties, the particles should be employed in catalysis several times and the structure of the PP-Pd complex should be investigated prior to and after catalysis to ensure the stability of the catalyst. Acknowledgements This work presented in this chapter was performed in cooperation with Nilesh Mehendale, Prof. Dr. Bert Gebbink and Prof. Dr. Gerard van Koten at the Department of Organic hemistry and atalysis, Utrecht University. The research was partially financially supported by STW.