CVD growth of Graphene. SPE ACCE presentation Carter Kittrell James M. Tour group September 9 to 11, 2014
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1 CVD growth of Graphene SPE ACCE presentation Carter Kittrell James M. Tour group September 9 to 11, 2014
2 Graphene zigzag armchair History 1500: Pencil-Is it made of lead? 1789: Graphite 1987: The first use of the term graphene 2004: Single-layer graphene discovered 2009: Large-area CVD graphene on Cu 2010: Nobel Prize in physics Today... Graphite Scotch Tape Graphene Transistors
3 What is Graphene? Thinnest material (one-atom thick) Impermeable to gases and ions High intrinsic mobility (µ 200, 000 cm 2 /Vs) Large surface area (> 2630 m 2 /g) Highly transparent (~ 2.3% absorption for visible light) Record thermal conductivity (5300 W/m K, outperforming diamond) Strongest material ever measured (>100 times than steel) Stiffest known material (stiffer than diamond) Most stretchable crystal (up to 20% elastically) Highest current density at room T...
4 High-Speed Transistors Graphene Liquid Cell DNA Sequencing Nature 467, 305 (2010) Science 336, 61 (2012) Nature 467, 190 (2010) Touch Screen: Flexible! Energy Storage H 2 Storage Nat. Nanotechnol. 5, 574 (2010) Nano. Lett. 8, 3498 (2008) Nano. Lett. 8, 3166 (2008)
5 Graphene-based Heterostructures planar graphene/h-bn vertical graphene/h-bn vertical graphene/cnts Nature, 488, 627 (2012) Nat. Nanotechnol. 8, 119 (2013) Nat. Mater. 12, 792 (2013) Nano. Lett. 11, 2032 (2011) Nat. Commun. 3, 1225 (2012)
6 Preparation of Graphene Mechanical exfoliation: excellent quality but small size Chemical exfoliation: large-scale method but low quality Chemical vapor depostion (CVD): good quality and large size; & The topic here
7 Exfoliated graphene is limited to micron sizes CVD graphene could be grown up to 30 inches Science 306, 666 (2004) Nat. Nanotechnol. 5, 574 (2010)
8 CVD Synthesis of Graphene Based-Materials 1. Growth of Graphene from Solid Carbon Sources 2. Synthesis of Bilayer Graphene on Insulating Substrates 3. Growth of Graphene Single Crystals 4. Graphene and Carbon Nanotube Hybrid Materials
9 CVD System for Graphene Growth
10 Graphene from Solid Carbon Source Nature 468, 549 (2010)
11 Graphene from Girl Scout Cookies
12 SEM Images SEM of the Cu foil after growth of graphene from a Girl Scout cookie. (A) The original frontside of the Cu; (B) (B) The backside of the Cu foil
13 Graphene Derived from Cookies The online price for a 2 inch by 2 inch CVD graphene is 250 dollars. One box of girl scouts cookies weighs 255 g and can be made into 157,800 m 2 graphene, which can cover 29.5 American football fields. The price for that large of graphene will worth 15,290,697,674 dollars. Commercial source of graphene
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15 Graphene Derived from a Different Carbon Source Ar: 500 cm 3 STP min -1 H 2 : 100 cm 3 STP min -1 (Cockroach leg) (Graphene)
16 Graphene on Different Substrates Graphene Glass Graphene Polymer
17 TEM Images Figure. Diffraction pattern and TEM images of the cookiederived graphene. (A) SAED pattern, (B) suspended graphene film on a 1 µm diameter hole and (C) the edge of monolayer graphene. Done by Sun, Z
18 XPS of Graphene
19 UV-Vis of Graphene
20 Raman Spectra of Graphene 2D 2D 2D D G D G D G 2D 2D 2D D G D G D G
21 Thickness Control The 2D peak, ~2700 cm -1 dominates the monolayer graphene The G peak ~1600 cm -1 dominates multi-layer graphene The D peak ~1350 cm -1 indicates defects and functionalization With Sun
22 1.2 N-Doped Graphene Made from Solid Carbon Sources a c Pristine melamine b pristine graphene d N-doped N-doped graphene With Sun
23 C diffused through nickel form graphene on SiO 2 Graphene grows under the nickel layer Z. Peng*, Z. Yan* et al. ACS Nano 5, 8241 (2011)
24 Growth Mechanism The carbon is expelled as solubility decreases upon cooling
25 Polycrystalline CVD graphene 500 nm 500 nm 0.5 nm Nature 469, 389 (2011)
26 CVD graphene is polycrystalline Synthesis of Wafer-Scale Single-Crystal Graphene Two main methods to reduce graphene seed density: Cu surface pretreatments Electrochemical polishing High-pressure annealing ACS Nano 6, 9110 (2012)
27 Electrochemical Polishing removes surface impurities
28 High-Pressure Annealing flattens the surface Annealing typically in 2 atm absolute pressure of hydrogen for several hours
29 Millimeter-Sized Monolayer Graphene domains grown on Pretreated Cu a b c d Electron diffraction pattern the same for several sites
30 Graphene Domains Transferred on SiO 2 /Si Wafers a b c d
31 Synthesis of Wafer-Scale Single-Crystal Graphene The carrier mobility is as high as cm 2 / V s on SiO 2 /Si substrates at room temperature, comparable to that of exfoliated graphene. a b
32 Graphene Domains across Grain Boundaries of Cu Grain boundaries in the copper do not interfere with growth of the single domain
33 3.2 Bi- and Tri-layer Graphene Single Crystals (graphene pyramids) 30 μm 30 μm 30 μm 30 μm 30 μm 30 μm Z. Yan, Y. Liu et al
34 0-0 Bilayer graphene domains are Bernal-stacked
35 Hexagonal Onion-Ring-like Graphene Domains 100 nm Z. Yan, Y. Liu et al. J. Am. Chem. Soc.135, (2013)
36 Electronic Characterizations 20 μm With Javen
37 Growth Mechanism
38 Growth of Bi, Tri, and Tetralayer Graphene Pristine Cu foil Annealed Cu foil Graphene on Cu foil H 2 H 2, CH C 1000 C Removed some impurities on Cu surface
39 Bernal Graphene 2D Band Fitted with Lorentzians Bilayer graphene fits 4 Lorentzians Trilayer graphene fits 6 Lorentzians Tetralayer graphene fits 3 Lorentzians
40 Visible Spectra of Bi, Tri, and Tetralayer Graphene 2 L 3 L 4 L
41 Electron Diffraction and TEM Images of Bi, Tri, and Tetralayer Graphene Bi: I /I is ~ 3.5 Tri: I /I is ~ 4.5 Tetra: I /I is ~ 6.3
42 Graphene-Dominated Electronic Properties 20 μm With Javen
43 Rebar Graphene-Based Flexible Transparent Electrodes
44 4.2 Metal-Graphene-Carbon Nanotube Multifunctional Hybrids Z. Yan*, L. Ma* et al. ACS Nano 7, 58 (2013)
45 TEM, Raman Characterizations and Length Control Growth on porous nickel foam
46 Field Emission Emitters Turn-on field is around 0.27 V/µm, one of the smallest value ever reported. With Indranil
47 Fuctionalization of Graphene Non-covalent functionalization: π-π interaction, polymer coating Covalent functionalization: Hydrogenation, fluorination, intercalation, oxidation, diazonium chemistry, etc.
48 XPS of F-Graphene C% F% C : F 25 C, 15min :1 50 C, 15min :1 100 C, 15min :1 150 C, 15min :1 200 C, 15min :1 The C : F ratio can be tuned by changing the temperature of fluorination.
49 Raman Spectra of F-Graphene
50 Modulation of Graphene Electronic Properties
51 Graphene Supperlattice Additional Work Graphene-CNT Bonds Transparent Memory Nat. Commun. 2, 559 (2011) Nat. Commun. 3, 1225 (2012) Nat. Commun. 3, 1101 (2012) Microsupercapcitor Terahertz Spectroscopy Graphene Fibers Nano. Lett. 13, 72 (2013) Nano. Lett. 12, 3711 (2012) Adv. Mater. 25, 4592 (2013)
52 Graphene/Metal Grids for Transparent Electrodes Graphene nanoribbon/sno 2 for Lithium Batteries Graphene nanoribbon for Gas Barriers Thermal Conduction of h-bn Graphene Functionalization Graphene/Metal Grids for Solar Cells CVD Graphene Thickness Control Coal-Derived Graphene Quantum Dots
53 V. Conclusion Both pristine and N-doped graphene could be made from solid carbon sources; Bilayer graphene could be directly grown on insulating substrates; Millimeter-sized monolayer graphene single crystals could be grown on polycrystalline Cu; Graphene domains with special spatial structures, such as hexagonal graphene onions and graphene pyramids, could be synthesized by CVD method on Cu; Planar and vertical graphene/cnts hybrid materials can be fabricated for multifunctional applications; Electronic properties of graphene could be modulated by chemical methods and atom substitution. Review article: Yu Zhu, Dustin K. James, and James M. Tour, New Routes to Graphene, Graphene Oxide and Their Related Applications Adv. Mater. 2012, DOI: /adma
54 Collaborators: Dr. Paul Engel Dr. Pulickel Ajayan Dr. Angel Marti Dr. Zhengzong Sun James M. Tour Research Group Support Sandia National Laboratory Air Force Office of Scientific Research ONR MURI program Dr. Zheng Yan developed the large area single domain graphene and Bernal stacking, and is now at U. Illinois
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