DC Film Capacitors MKT Axial Type
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1 MKT181 DC Film Capacitors MKT Axial Type FEATURES Supplied loose in box, taped on ammopack or reel Material categorization: For definitions of compliance please see APPLICATIONS Blocking, bypassing, filtering, timing, coupling and decoupling, interference suppression in low voltage applications. QUICK REFERENCE DATA Capacitance range (E1 series) 40 pf to μf Capacitance tolerance ± 0 %, ± %, ± % Climatic testing class according to IEC /0/6 Maximum application temperature 0 C Reference specifications IEC Dielectric Polyester film Electrodes Metallized Construction Mono and internal series construction Encapsulation Plastic-wrapped, epoxy resin sealed, flame retardant Leads Tinned wire Marking C-value; tolerance; rated voltage; manufacturer s type; code for dielectric material; manufacturer location; manufacturer's logo; year and week Rated DC voltage 6 V DC, 0 V DC, 0 V DC, 400 V DC, 60 V DC, 00 V DC Rated AC voltage 40 V AC, 6 V AC, 160 V AC, 00 V AC, 0 V AC Pull test on leads Minimum 0 N in direction of leads according to IEC Bent test on leads bends through 90 combined with N tensile strength Reliability Note For more detailed data and test requirements, contact dc-film@vishay.com Operational life > h (40 C/0. U R ) Failure rate < FIT (40 C/0. U R ) DIMENSIONS in millimeters Ø d 40.0 ±.0 L Max ±.0 D Max. LEAD DIAMETER d D > >.0 < Revision: 04-Jul-1 1 Document Number: 601
2 MKT181 COMPOSITION OF CATALOG NUMBER MULTIPLIER (nf) CAPACITANCE (numerically) Example: 468 = 680 nf MKT 181 X XX X X TYPE TOLERANCE Un = 06 = 6 V Un = 01 = 0 V Un = = 0 V Un = 40 = 400 V Un = 6 = 60 V Un = = 00 V 4 6 ± % ± % ± 0 % SPECIAL LETTER FOR TAPED Bulk R Reel G Ammopack Note For detailed tape specifications refer to Packaging Information or end of catalog SPECIFIC REFERENCE DATA DESCRIPTION VALUE Tangent of loss angle: at 1 khz at khz at 0 khz C = 0.1 μf 80 x -4 x -4 0 x μf C = 1.0 μf 80 x -4 x -4 - C 1.0 μf 0 x -4 CAPACITOR MAXIMUM PULSE RISE TIME (du/dt) R [V/μs] LENGTH (mm) 6 V DC 0 V DC 0 V DC 400 V DC 60 V DC 00 V DC If the maximum pulse voltage is less than the rated voltage higher du/dt values can be permitted. R between leads, for C 0. μf and U R 0 V > M R between leads, for C 0. μf and U R > 0 V > M RC between leads, for C > 0. μf and U R 0 V > 000 s RC between leads, for C > 0. μf and U R > 0 V > 000 s R between leads and case, 0 V; (foil method) > M Withstanding (DC) voltage (cut off current ma); rise time 0 V/s 1.6 x U RDC, 1 min Maximum application temperature 0 C Revision: 04-Jul-1 Document Number: 601
3 MKT181 ELECTRICAL DATA U RDC (V) 6 0 CAP. (μf) CAPACITANCE CODE VOLTAGE CODE Revision: 04-Jul-1 Document Number: 601 V AC D DIMENSIONS L () () () () ()
4 MKT181 ELECTRICAL DATA U RDC (V) CAP. (μf) CAPACITANCE CODE () () () () () (). VOLTAGE CODE V AC D DIMENSIONS L Revision: 04-Jul-1 4 Document Number: 601
5 MKT181 ELECTRICAL DATA U RDC (V) CAP. (μf) CAPACITANCE CODE VOLTAGE CODE (1) () () (1) Notes Pitch = L +. (1) Not suitable for mains applications () For the smaller size please add -M at the end of the type designation (e.g. MKT181-/-M) V AC D DIMENSIONS L Revision: 04-Jul-1 Document Number: 601
6 MKT181 RECOMMENDED PACKAGING PACKAGING CODE TYPE OF PACKAGING REEL DIAMETER (mm) ORDERING CODE EXAMPLES G Ammo - MKT G x R Reel 0 MKT R x - Bulk - MKT x Note Attention: Capacitors with L > 1. mm only as bulk available EXAMPLE OF ORDERING CODE TYPE CAPACITANCE CODE VOLTAGE CODE TOLERANCE CODE (1) PACKAGING CODE MKT G Note (1) Tolerance codes: 4 = % (J); = % (K); 6 = 0 % (M) MOUNTING Normal Use The capacitors are designed for mounting on printed-circuit boards. The capacitors packed in bandoliers are designed for mounting in printed-circuit boards by means of automatic insertion machines. For detailed tape specifications refer to packaging information: or end of catalog. Specific Method of Mounting to Withstand Vibration and Shock In order to withstand vibration and shock tests, it must be ensured that the capacitor body is in good contact with the printed-circuit board: For L 19 mm capacitors shall be mechanically fixed by the leads. For larger pitches the capacitors shall be mounted in the same way and the body clamped. The maximum diameter and length of the capacitors are specified in the Dimensions table. Eccentricity as shown in the drawing below. Space Requirements on Printed-Circuit Board The maximum length and width of film capacitors is shown in the drawing: Eccentricity as in drawing. The maximum eccentricity is smaller than or equal to the lead diameter of the product concerned. Product height with seating plane as given by IEC 601 as reference: h max. h mm or h max. h' mm 1 mm Storage Temperature T stg = - C to + C with RH maximum % without condensation Ratings and Characteristics Reference Conditions Unless otherwise specified, all electrical values apply to an ambient temperature of C ± 1 C, an atmospheric pressure of 86 kpa to 6 kpa and a relative humidity of 0 % ± %. For reference testing, a conditioning period shall be applied over 96 h ± 4 h by heating the products in a circulating air oven at the rated temperature and a relative humidity not exceeding 0 %. Revision: 04-Jul-1 6 Document Number: 601
7 MKT181 CHARACTERISTICS PERMISSIBLE AC VOLTAGE VS. FREQUENCY V RMS 0 Capacitance in μf 00 V RMS Capacitance in μf V DC f [Hz] V DC 4 f [Hz] V RMS 0 Capacitance in μf 0 V DC V RMS Capacitance in pf and μf f [Hz] V DC 4 f [Hz] 00 V RMS Capacitance in μf 00 V RMS Capacitance in pf and μf V DC f [Hz] V DC f [Hz] Revision: 04-Jul-1 Document Number: 601
8 MKT181 CHARACTERISTICS Factor T amb ( C) 0 Nominal voltage (AC and DC) as a function of temperature U = f(t A ), T LL T A T UL ΔC C = (%) Capacitance vs. Temperature ΔC/C = f (ϑ) T amb ( C) Capacitance as a function of temperature C/C = f(t A ), T LL T A T UL ΔC C = (%) Capacitance Change vs. Frequency ΔC = f (f) f (Hz) C tan δ = Dissipation Factor (1 khz) vs. Temperature tan δ = f (ϑ) T amb ( C) Capacitance as function of frequency C/C = f(f), 0 Hz f 1 MHz Dissipation factor as function of temperature tan /tan = f(t A ), T LL T A T UL RC (s) Insulation resistance as a function of temperature R is = f(t A ), T LL T A T UL T amb ( C) Dissipation Factor vs. Frequency tan δ = f (f) f (Hz) tan δ x 4 Dissipation factor as a function of frequency tan /tan = f(f), 0 Hz f 1 MHz L Revision: 04-Jul-1 8 Document Number: 601
9 MKT181 CHARACTERISTICS 16 ΔT ( C) T 0 amb ( C) Maximum allowed component temperature rise ( T) as a function of the ambient temperature (T amb ) HEAT CONDUCTIVITY (G) AS A FUNCTION OF (ORIGINAL) PITCH AND CAPACITOR BODY THICKNESS IN mw/ C D max. HEAT CONDUCTIVITY (mw/ C) (mm) L = 11 mm L = 14 mm L = 19 mm L = 6. mm L = 1. mm L = 41. mm Revision: 04-Jul-1 9 Document Number: 601
10 MKT181 POWER DISSIPATION AND MAXIMUM COMPONENT TEMPERATURE RISE The power dissipation must be limited in order not to exceed the maximum allowed component temperature rise as a function of the free ambient temperature. The power dissipation can be calculated according type detail specification HQN-84-01/1: Technical Information Film Capacitors. The component temperature rise ( T) can be measured (see section Measuring the component temperature for more details) or calculated by T = P/G: T = Component temperature rise ( C) P = Power dissipation of the component (mw) G = Heat conductivity of the component (mw/ C) MEASURING THE COMPONENT TEMPERATURE A thermocouple must be attached to the capacitor body as in: Thermocouple The temperature is measured in unloaded (T amb ) and maximum loaded condition (T C ). The temperature rise is given by T = T C - T amb. To avoid radiation or convection, the capacitor should be tested in a wind-free box. APPLICATION NOTE AND LIMITING CONDITIONS These capacitors are not suitable for mains applications as across-the-line capacitors without additional protection, as described hereunder. These mains applications are strictly regulated in safety standards and therefore electromagnetic interference suppression capacitors conforming the standards must be used. To select the capacitor for a certain application, the following conditions must be checked: 1. The peak voltage (U P ) shall not be greater than the rated DC voltage (U RDC ). The peak-to-peak voltage (U P-P ) shall not be greater than x U RAC to avoid the ionization inception level. The voltage peak slope (du/dt) shall not exceed the rated voltage pulse slope in an RC-circuit at rated voltage and without ringing. If the pulse voltage is lower than the rated DC voltage, the rated voltage pulse slope may be multiplied by URdc and divided by the applied voltage. For all other pulses following equation must be fulfilled: T x du x dt U dt RDC x du dt rated 0 T is the pulse duration. The rated voltage pulse slope is valid for ambient temperatures up to 8 C. For higher temperatures a derating factor of % per K shall be applied. 4. The maximum component surface temperature rise must be lower than the limits (see figure Max. allowed component temperature rise ).. Since in circuits used at voltages over 80 V peak-to-peak the risk for an intrinsically active flammability after a capacitor breakdown (short circuit) increases, it is recommended that the power to the component is limited to 0 times the values mentioned in the table Heat Conductivity. 6. When using these capacitors as across-the-line capacitor in the input filter for mains applications or as series connected with an impedance to the mains the applicant must guarantee that the following conditions are fulfilled in any case (spikes and surge voltages from the mains included). Revision: 04-Jul-1 Document Number: 601
11 MKT181 VOLTAGE CONDITIONS FOR 6 ABOVE ALLOWED VOLTAGES T amb 8 C 8 C < T amb 0 C Maximum continuous RMS voltage U RAC 0.8 x U RAC Maximum temperature RMS-overvoltage (< 4 h) 1. x U RAC U RAC Maximum peak voltage (V O-P ) (< s) 1.6 x U RDC 1. x U RDC Example C = 00 nf - 0 V used for the voltage signal shown in next figure. U P-P = 80 V; U P = 0 V; T 1 = 0. ms; T = 1 ms The ambient temperature is C Checking conditions: 1. The peak voltage U P = 0 V is lower than 0 V DC. The peak-to-peak voltage 80 V is lower than x 6 V AC = 18 U P-P. The voltage pulse slope (du/dt) = 80 V/00 μs = 0.16 V/μs This is lower than 8 V/μs (see Specific Reference Data for each version) 4. The dissipated power is 60 mw as calculated with fourier terms The temperature rise for W max. = 11. mm and pitch = 6. mm will be 60 mw/1 mw/ C = 4.6 C This is lower than 1 C temperature rise at C, according figure Maximum allowed component temperature rise. Not applicable 6. Not applicable Voltage Signal Voltage U P U P-P T 1 Time T Revision: 04-Jul-1 11 Document Number: 601
12 MKT181 INSPECTION REQUIREMENTS General Notes Sub-clause numbers of tests and performance requirements refer to the Sectional Specification, Publication IEC and Specific Reference Data. GROUP C INSPECTION REQUIREMENTS SUB-CLAUSE NUMBER AND TEST CONDITIONS PERFORMANCE REQUIREMENTS SUB-GROUP C1A PART OF SAMPLE OF SUB-GROUP C1 4.1 Dimensions (detail) As specified in Chapters General data of this specification 4..1 Initial measurements Capacitance Tangent of loss angle: For C 40 nf at 0 khz or for C > 40 nf at khz 4. Robustness of terminations Tensile: Load N; s Bending: Load N; 4 x 90 No visible damage 4.4 Resistance to soldering heat Method: 1A Solder bath: 80 C ± C Duration: s 4.14 Component solvent resistance Isopropylalcohol at room temperature Method: Immersion time: min ± 0. min Recovery time: Min. 1 h, max. h 4.4. Final measurements Visual examination No visible damage Legible marking Capacitance Tangent of loss angle SUB-GROUP C1B PART OF SAMPLE OF SUB-GROUP C Initial measurements Capacitance Tangent of loss angle: For C 40 nf at 0 khz or for C > 40 nf at khz 4.6 Rapid change of temperature A = - C B = + 0 C cycles Duration t = 0 min Visual examination C/C % of the value measured initially Increase of tan 0.00 for: C 0 nf or 0.0 for: 0 nf < C 0 nf or 0.01 for: 0 nf < C 40 nf and 0.00 for: C > 40 nf Compared to values measured in 4..1 No visible damage 4. Vibration Mounting: See section Mounting of this specification Procedure B4 Frequency range: Hz to Hz Amplitude: 0. mm or Acceleration 98 m/s (whichever is less severe) Total duration 6 h 4.. Final inspection Visual examination No visible damage Revision: 04-Jul-1 1 Document Number: 601
13 MKT181 GROUP C INSPECTION REQUIREMENTS SUB-CLAUSE NUMBER AND TEST CONDITIONS PERFORMANCE REQUIREMENTS SUB-GROUP C1B PART OF SAMPLE OF SUB-GROUP C1 4.9 Shock Mounting: See section Mounting of this specification Pulse shape: Half sine Acceleration: 490 m/s Duration of pulse: 11 ms 4.9. Final measurements Visual examination No visible damage SUB-GROUP C1 COMBINED SAMPLE OF SPECIMENS OF SUB-GROUPS C1A AND C1B 4. Climatic sequence Capacitance Tangent of loss angle Insulation resistance C/C % of the value measured in Increase of tan 0.00 for: C 0 nf or 0.0 for: 0 nf < C 0 nf or 0.01 for: 0 nf < C 40 nf and 0.00 for: C > 40 nf Compared to values measured in As specified in section Insulation Resistance of this specification 4.. Dry heat Temperature: + 0 C Duration: 16 h 4.. Damp heat cyclic Test Db, first cycle 4..4 Cold Temperature: - C Duration: h 4..6 Damp heat cyclic Test Db, remaining cycles Final measurements Voltage proof = U RDC for 1 min within 1 min after removal from testchamber Visual examination Capacitance Tangent of loss angle Insulation resistance SUB-GROUP C 4.11 Damp heat steady state 6 days, 40 C, 90 % to 9 % RH No breakdown of flash-over No visible damage Legible marking C/C % of the value measured in 4.4. or 4.9. Increase of tan 0.00 for: C 0 nf or 0.0 for: 0 nf < C 0 nf or 0.01 for: 0 nf < C 40 nf and 0.00 for: C > 40 nf Compared to values measured in 4..1 or % of values specified in section Insulation resistance of this specification Initial measurements Capacitance Tangent of loss angle at 1 khz Revision: 04-Jul-1 1 Document Number: 601
14 MKT181 GROUP C INSPECTION REQUIREMENTS SUB-CLAUSE NUMBER AND TEST CONDITIONS PERFORMANCE REQUIREMENTS SUB-GROUP C Final measurements Voltage proof = U RDC for 1 min within 1 min after removal from testchamber No breakdown of flash-over Visual examination Capacitance No visible damage Legible marking C/C % of the value measured in Tangent of loss angle Increase of tan 0.00 Compared to values measured in Insulation resistance SUB-GROUP C 4.1 Endurance Duration: 000 h 1. x U RDC at 8 C 1.0 x U RDC at 0 C 0 % of values specified in section Insulation resistance of this specification Initial measurements Capacitance Tangent of loss angle: For C 40 nf at 0 khz or for C > 40 nf at khz 4.1. Final measurements Visual examination No visible damage Legible marking Capacitance Tangent of loss angle Insulation resistance SUB-GROUP C4 4.1 Charge and discharge 000 cycles Charged to U RDC Discharge resistance: U R R = C x. x du dt R C/C % compared to values measured in Increase of tan 0.00 for: C 0 nf or 0.0 for: 0 nf < C 0 nf or 0.01 for: 0 nf < C 40 nf and 0.00 for: C > 40 nf Compared to values measured in % of values specified in section Insulation resistance of this specification Initial measurements Capacitance Tangent of loss angle: For C 40 nf at 0 khz or for C > 40 nf at khz 4.1. Final measurements Capacitance C/C % compared to values measured in Tangent of loss angle Insulation resistance Increase of tan 0.00 for: C 0 nf or 0.0 for: 0 nf < C 0 nf or 0.01 for: 0 nf < C 40 nf and 0.00 for: C > 40 nf Compared to values measured in % of values specified in section Insulation resistance of this specification Revision: 04-Jul-1 14 Document Number: 601
15 Legal Disclaimer Notice Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, Vishay ), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special, consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular purpose, non-infringement and merchantability. Statements regarding the suitability of products for certain types of applications are based on Vishay s knowledge of typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements about the suitability of products for a particular application. It is the customer s responsibility to validate that a particular product with the properties described in the product specification is suitable for use in a particular application. Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over time. All operating parameters, including typical parameters, must be validated for each customer application by the customer s technical experts. Product specifications do not expand or otherwise modify Vishay s terms and conditions of purchase, including but not limited to the warranty expressed therein. Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining applications or for any other application in which the failure of the Vishay product could result in personal injury or death. Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners. 01 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED Revision: 08-Feb-1 1 Document Number: 900
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