Procedure for Measuring Swing Bearing Movement on 300 A Series Hydraulic Excavators {7063}

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1 Page 1 of 7 Procedure for Measuring Swing Bearing Movement on 300 A Series Hydraulic Excavators {7063} Excavator: 307 (S/N: 2PM1-UP; 2WM1-UP) 311 (S/N: 9LJ1-UP; 5PK1-UP; 2KM1-UP) 312 (S/N: 6GK1-UP; 7DK1-UP; 6BL1-UP) 315 (S/N: 3ZM1-UP; 4YM1-UP; 6XM1-UP; 6YM1-UP) 317 (S/N: 4MM1-UP; 9SR1-UP) 320 (S/N: 9WG1-UP; 4ZJ1-UP; 7GJ1-UP; 8HJ1-UP; 3RK1-UP; 3XK1-UP; 4BK1-UP; 7WK1-UP; 8LK1-UP; 9KK1-UP; 1KL1-UP; 1TL1-UP; 2DL1-UP; 8HL1-UP; 3XM1-UP; 4JM1-UP; 6KM1-UP; 2BN1-UP) 322 (S/N: 7WL1-UP; 8CL1-UP; 8ML1-UP; 9RL1-UP; 4RM1-UP; 9JL1-UP) 325 (S/N: 7TG1-UP; 8JG1-UP; 9SG1-UP; 7CJ1-UP; 7LJ1-UP; 2JK1-UP; 2SK1-UP; 5WK1- UP; 6KK1-UP; 8NK1-UP; 8YK1-UP; 9ZK1-UP; 2SL1-UP; 3LL1-UP; 8NL1-UP; 9KL1-UP; 6RM1-UP; 7LM1-UP) 330 (S/N: 9NG1-UP; 6WJ1-UP; 9PJ1-UP; 9WJ1-UP; 6SK1-UP; 6ZK1-UP; 8CK1-UP; 8FK1 -UP; 2EL1-UP; 8RL1-UP; 9ML1-UP; 2ZM1-UP; 5YM1-UP) 350 (S/N: 7RK1-UP; 8HK1-UP; 9DK1-UP; 2ZL1-UP; 3ML1-UP; 9FL1-UP; 8KZ1-UP) 375 (S/N: 8XG1-UP; 8WJ1-UP; 6NK1-UP; 6RL1-UP) 375L (S/N: 9WL1-UP; 1JM1-UP) 5080 (S/N: 6XK1-UP; 8SL1-UP)

2 Page 2 of 7 Service Magazine SEPD0283, 04 December 1995, "Procedure for Measuring Swing Bearing Movement On Hydraulic Excavators Equippped with Roller Bearings". Service Magazine, SEPD0350, 24 March 1997, "Procedures For Measuring Swing Bearing Movement" Disregard these articles. Refer to the article that follows. Use the procedures that follow to check the axial movement and circular movement of the swing bearing. Before starting the procedures, put the excavator on level ground. Check in order to be sure that the mounting bolts for the swing bearing are tight. Two dial indicators with magnetic bases are required for the procedures. Procedure To Measure Axial Movement of the Swing Bearing 1. Position two dial indicators (B) and (C) as shown in Illustration 1. The dial indicators must be at the front and rear center of the carbody and parallel to the track. Illustration 1 g (A) Swing bearing inner race (B) Dial indicator (C) Dial indicator (D) Swing bearing outer race

3 Page 3 of 7 2. Position the stick and empty bucket as shown in Illustration 2. Adjust both dial indicators (B) and (C) to "zero". Illustration 2 g (E) 1000 mm (39.4 inch) 3. Put the bucket in the maximum reach position as shown in Illustration 3. Record the readings of dial indicators (B) and (C). Illustration 3 g Determine the difference between the readings that were recorded in Step 3. Record the difference as dimension (X). Repeat Step 2.

4 Page 4 of 7 6. Position the machine as it is shown in Illustration 4. Record the readings of dial indicators (B) and (C). Illustration 4 g Determine the difference between the readings recorded in Step 6. Record this difference as dimension (Y). The axial movement of the swing bearing equals dimension (X) plus dimension 8. (Y). 9. Chart A and B list the specifications for axial movement. Table 1 Chart A Machines That Are Equipped with Ball Bearings Model Maximum Axial Movement of a New Machine Maximum Axial Movement Before Repair 307, 311, mm (0.04 inch) 2.4 mm (0.09 inch) 315, 315L, 317, 317N, mm (0.05 inch) 2.8 mm (0.11 inch) 320L L L 1.5 mm (0.06 inch) 3.5 mm (0.14 inch) 1.7 mm (0.07 inch) 3.8 mm (0.15 inch) 2.1 mm (0.08 inch) 4.5 mm (0.18 inch) Table 2 Chart B Machines That are Equipped with Roller Bearings

5 Page 5 of 7 Model Maximum Axial Movement of a New Machine Maximum Axial Movement Before Repair mm (0.01 inch) 2.6 mm (0.10 inch) 0.4 mm (0.01 inch) 2.6 mm (0.10 inch) 0.4 mm (0.01 inch) 3.0 mm (0.12 inch) 0.4 mm (0.01 inch) 3.6 mm (0.14 inch) 0.5 mm (0.02 inch) 4.0 mm (0.16 inch) 375 and mm (0.02 inch) 5.1 mm (0.20 inch) Procedure To Measure Circular Movement of Swing Bearing 1. Position a dial indicator on the outer race of the swing bearing and a magnet on the inner race as shown in Illustration 5. This procedure should be repeated four times with the dial indicator positioned at the front, rear, left side, and right side of the swing bearing. Illustration 5 g (E) Dial indicator (F) Swing bearing outer race (G) Swing bearing inner race (H) Magnet 2. Put the bucket in the maximum reach position as shown in Illustration 6, and stop the engine.

6 Page 6 of 7 Illustration 6 g By hand, move the bucket sideways as far as possible and hold it at that position while the dial indicator is set at "zero". By hand, move the bucket sideways in the other direction as far as possible and record the dial indicator reading. This reading is the circular movement. Chart C lists the specifications for circular movement. If the measurement of the circular movement is greater than the specification, check the following. Swing Gear Teeth Pinion Gear in Swing Drive Swing Drive Swing Motor Swing Break Valve Control Valve Model Table 3 Chart C Maximum Circular Movement of a New Machine Maximum Circular Movement Before Repair 307, 311, mm (0.16 inch) 12 mm (0.47 inch)

7 Page 7 of 7 315, 317, 320, 325, mm (0.18 inch) 13.5 mm (0.53 inch) 350, 375, mm (0.20 inch) 15 mm (0.59 inch)

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