NanoLambda NSP32-V1 Spectrometer

Transcription

1 NanoLambda NSP32-V1 Spectrometer Nano spectrometer for IoT and industrial MEMS/Imaging report by Sylvain Hallereau June rue la Noue Bras de Fer NANTES - FRANCE info@systemplus.fr System Plus Consulting NanoLambda NSP32-V1 Spectrometer 1

2 Table of Contents 3 o Executive Summary o Reverse Costing Methodology Company Profile 8 o NanoLambda o NanoLambda Technology 13 o Synthesis of the o Methodology o Spectrometer Module 16 Module Views & Dimensions Module Corss-Section Module Disassembly Top Package Disassembly & Cross-Section : Window, Diffuser, Reflector o Spectrometer Die 34 Die View, Dimensions & Marking Nano optical filter array Filter Array View & Dimensions Photodiode Filter Cross-Section Pads & Pixels Die Main Blocks ID Die Process Die Cross-Section Process Characteristics 62 o Global Overview of the Spectrometer Head o Sensor Front-End Process Flow o Sensor Wafer Fabrication Unit o Package and Module Assembly Process o Package Assembly Unit 68 o Synthesis of the cost analysis o Yields Explanation & Hypotheses o Sensor 74 Sensor Front-End Cost Sensor Back-End 0 : Probe Test, Thinning & Dicing Sensor Wafer & Die Cost Package Cost Module cost o Component 83 Spectrometer Component Cost Estimated Price Analysis 85 Company services 87 Physical Comparison 57 NSP32-V1 and SCiO spectrometer 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 2

3 Executive Summary o Executive Summary o Reverse Costing Methodology o Glossary NanoLambda brings spectrometry to consumers. The second spectrometer to be integrated in a smartphone or other IoT equipment is very small, with an area of 7.5 mm x 6.5 mm and only 5.7mm of thickness. To provide spectral analysis, NanoLambda s distinguishing feature eliminates the optical network usual in spectrometers, replacing it with a bespoke 32x32 filter array based on a technological breakthrough, the plasmonic filter. The very thin filter array is manufactured at the wafer level just after the metal layers directly on the light sensor array IC, it is a monolithic solution. The light sensor array circuit is specific with large pixels to increase the sensitivity of the spectrometer. All data processing is done by a exterior processor. The report also includes a comparison between the characteristics of the NSP32-V1 and the SCIO Molecular sensor from Consumer Physics. The comparison highlights differences in technical choices made by the companies and their impacts on the process flow and manufacturing cost. Based on a complete teardown of the NanoLambda Spectrometer, the report provides technology and cost analysis with a detailed focus on the spectrometer module. Complete cost analysis is provided, fully disclosing the potential for mass adoption of the component System Plus Consulting NanoLambda NSP32-V1 Spectrometer 3

4 Reverse Costing Methodology o Executive Summary o Reverse Costing Methodology o Glossary The reverse costing analysis is conducted in 3 phases: Teardown analysis Package is analyzed and measured The dies are extracted in order to get overall data: dimensions, main blocks, pad number and pin out, die marking Setup of the manufacturing process. Costing analysis Setup of the manufacturing environment Cost simulation of the process steps Selling price analysis Supply chain analysis Analysis of the selling price 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 4

5 Synthesis of the o Synthesis o Spectrometer Module o Spectrometer Package o Spectrometer Sensor o Comparison 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 5

6 5.7 mm mm Module View Spectrometer window 6.46mm Model and Lot code o Synthesis o Spectrometer Module o Spectrometer Package o Spectrometer Sensor o Comparison Spectrometer window/diffuser Front view. Back view. Lateral view System Plus Consulting NanoLambda NSP32-V1 Spectrometer 6

7 Module Cross-Section o Synthesis o Spectrometer Module o Spectrometer Package o Spectrometer Sensor o Comparison 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 7

8 XX mm XXmm Spectrometer Die o Synthesis o Spectrometer Module o Spectrometer Package o Spectrometer Sensor o Comparison XX mm XX mm Die Area: XXmm² (XX x XX mm) Nbof PGDW per 8-inch wafer: XX Pad number: 26 Connected : 25 Pixel array: XX mm² (XX x XX mm) resolution: 32 x 32 = 1024 Pixel area: XX µm² Pixel size: XX µm Spectrometer Die Top view 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 8

9 Pixel Cross-Section o Synthesis o Spectrometer Module o Spectrometer Package o Spectrometer Sensor o Comparison 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 9

10 Patent o Synthesis o Spectrometer Module o Spectrometer Package o Spectrometer Sensor o Comparison 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 10

11 Sensor Front-End Cost o Synthesis o Supply o Yields o Sensor Wafer & Die Cost o Package Cost o Component Cost 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 11

12 Module Assembly Cost per Process Steps o Synthesis o Supply o Yields o Sensor Wafer & Die Cost o Package Cost o Component Cost 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 12

13 Spectrometer Component Estimated Manufacturer Price o Manufacturer Price 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 13

14 Related Reports o Company services o Feedbacks o Contact o Legal REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING SCiO Molecular Sensor from Consumer Physics: Mobile Spectrometer Dongle STMicroelectronics Time of Flight Proximity Sensor in the Apple iphone 7 Plus Lenovo Phab2Pro 3D ToF Camera MARKET AND TECHNOLOGY REPORTS - YOLE SÉVELOPPEMENT IMAGING Gas Sensor Technology and Market PATENT ANALYSIS - KNOWMADE IMAGING Consumer Physics SCiO Molecular Sensor Patent-to-Product Mapping 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 14

15 COMPANY SERVICES 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 15

16 Business Models Fields of Expertise o Company services o Feedbacks o Contact o Legal Custom Analyses (>130 analyses per year) Reports (>40 reports per year) Costing Tools Trainings 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 16

17 Contact PHOENIX YOLE Inc. FRANKFURT/MAIN Europa Sales Office NANTES Headquarter LYON YOLE HQ KOREA YOLE TOKYO YOLE KK o Company services o Feedbacks o Contact o Legal GREATER CHINA YOLE Headquarters 21 rue La Noue Bras de Fer Nantes FRANCE sales@systemplus.fr Europe Sales Office Lizzie LEVENEZ Frankfurt am Main GERMANY llevenez@systemplus.fr America Sales Office Steve LAFERRIERE Phoenix USA laferriere@yole.fr Asia Sales Office Takashi ONOZAWA Tokyo JAPAN onozawa@yole.fr Mavis WANG GREATER CHINA wang@yole.fr 2017 System Plus Consulting NanoLambda NSP32-V1 Spectrometer 17