UNIPRO v3.5 Users Manual

Transcription

1 UNIPRO v3.5 Usrs Manual COPYRIGHT 1998 MARATHON MONITORS INC

2 Marahon Moniors Inc. Dscripion and Applicaions Th Marahon Moniors Inc. UNIPRO Conrollr/Programmr rprsns h las chnology in microprocssor-basd procss conrol insrumnaion. Through flxibl PID (Proporional, Ingral, Digial) conrol along wih programmabl faurs, vn h mos complx, sysm can b handld. For a horough xplanaion of PID plas rfr o Ziglr and Nichols; Opimum Sings for Auomaic Conrollrs, Transacions of ASME, Nov Or S. Clair, David W.; Conrollr Tuning and Conrol Loop Prformanc, a Primr; Sraigh-Lin Conrol Company, Nwark,Dlawar Th UNIPRO's conrol acions ar basd upon inpu from a Thrmocoupl, RTD, Volag or Currn sourc. Th UNIPRO allows Manual, Auomaic, or Programmd conrol of a singl loop. Is buil-in RS-422 compur inrfac allows i o b complly suprvisd by a compur, ihr on-si or in som rmo locaion wihin h plan. Th Programmr can b usd, and is srongly rcommndd, o allow compl conrol of mpraur or ohr procss cycls. Th following faurs hav bn includd o allow us of h insrumn in a wid variy of applicaions: Fully si-configurabl for singl poin conrol from on of hr (3) fully isolad analog inpu sourcs, ach sparaly configurabl for hrmocoupl, RTD, volag, or currn. Powrful procss/logic programmr ha can sor up o wo-hundrd (200) programs, ach consising of ninn (19) sps, subrouin calls, s and branch capabiliy, and full accss o all insrumn paramrs. Unipro 3.5 Procss Conrol 1 Aug. 1997

3 Marahon Moniors Inc. Two (2) conrol oupu riacs for us in singl or dual conrol mod. Two (2) fully isolad analog oupus, ach sparaly configurabl for volag or currn oupu. Two (2) configurabl alarm riacs, assignabl as procss Alarms, dviaion alarms, program alarms, or faul alarms. Four (4) programmr vns, assignabl in any combinaion as ihr inpus or oupus (xpandabl o 16 I/O wih xrnal vn boards). Thr (3) communicaion pors for alking wih hos compurs, conrollrs, and discr digial and / or analog vn xpansion racks. This manual provids all of h informaion rquird o insall, opra and mainain h MMI UNIPRO. Th manual is dividd ino pars: Insallaion, Sup and Configuraion, Opraion, Programming, and Mainnanc and Troublshooing. Insallaion and Sup and Configuraion will b usd iniially o g h insrumn ino us. Opraion and Programming will b usd daily. Mainnanc and Troublshooing will b usd for srvicing h insrumn priodically or if roubl occurs. Unipro 3.5 Procss Conrol 1 Aug. 1997

4 Marahon Moniors Inc. Insallaion Insallaion Locaion Th UNIPRO insrumn is dsignd for 1/8 inch panl mouning in a DIN sandard opning of 5.43 inchs squar (adapr panls availabl by spcial ordr). Rquird rar claranc is 10.5 inchs o allow for wiring. As wih all solid sa quipmn, h conrollr should b away from xcssiv ha, humidiy, and vibraion (rfr o spcificaions). Sinc h uni uss rd LED display dvics, avoid placing i in dirc sunligh o rduc inrfrnc wih h display's visibiliy. Th insrumn rquirs 100/120/200/240 VAC (jumpr slcabl on powr inrconnc board insid h rar panl) 50/60 Hz. I should no b on h sam circui wih ohr nois-producing quipmn such as inducion machins, larg lcrical moors, c. All insrumn wiring mus b run spara from all conrol wiring. Panl Mouning/Rmoval Bcaus h insrumn uss a vnilad nclosur, i is no dus-igh and should hrfor always b mound in a sald conrol panl. To moun h UNIPRO in a conrol panl, a hol mus b cu 5.43 inchs squar in h ncssary locaion on h panl. Th following procdur should b followd o moun h UNIPRO in h panl. 1. Insr h uni ino prviously cu ou 5.43 inchs squar hol in h panl. 2. Whil supporing h uni, insr on slod clamping brack, wih had of h bol facing o h rar of h uni, ino h 0.62 inch by 0.82 inch cuou on h sid of h uni. Unipro 3.5 Procss Conrol 1 Aug. 1997

5 Marahon Moniors Inc. Unipro 3.5 Procss Conrol 1 Aug. 1997

6 Marahon Moniors Inc. 3. Rpa sp 2 for h opposi sid of h uni. 4. Wih 1/8 inch HEX KEY wrnch, alrnaly ighn bols on ihr sid of h insrumn o a orqu of 4 in-lbs. (S warning blow). Insur rigidiy of mouning. Warning To prvn warping of h uni's cas, do no ovr ighn h clamp bols. 5. To rmov h uni, loosn h sid clamping bracks and rvrs sps 1 hrough 3 abov. No Unipro 3.5 Procss Conrol 1 Aug. 1997

7 Marahon Moniors Inc. On subsqun rmovals and insallaions h rar panl can b rmovd (4 scrws) and h wiring dos no hav o b disurbd. Warning All conncions, rar panl insallaions and rmovals; plus riac board insallaions and rmovals mus b don wih powr rmovd from TBA and TBB. All PC boards should only b rmovd or insalld wih powr off via h swich mound on h riac board. Ohrwis, srious prsonal and/or quipmn damag can occur. Thrmocoupls and Ohr Signal Wirs Th wiring usd o connc h signal wirs o h insrumn should b run in a condui, spara from any AC lins in h ara. This provids nois immuniy and physical procion. Thrmocoupls should b wird wih h appropria alloy xnsion wir wih no rminaion ohr han a h insrumn. As wih all cold-juncion compnsaing insrumns, xrm car should b usd whn an xising hrmocoupl is o b usd for boh h Conrollr and anohr insrumn a h sam im. Conrol Dvics Th UNIPRO provids simpl ON/OFF as wll as Proporional conrol hrough is wo conac closur Conrol Oupus (TBA-7, TBB-7, TBA-8, and TBB-8) and wo Analog Oupus (TBD-13 hrough TBD-16). Rfr o h Scion on Conrol Mods for mor dails on h oupus. This allows conrol hrough simpl ON/OFF dvics or hrough Proporional conrol mhods. SIMPLE ON/OFF CONTROL: S Conrol Mod for ON/OFF Conrol. This provids conac closur a Conrol Oupu #1 o conrol absolu ha applicaion/rmoval for such dvics as haing lmns, c. Unipro 3.5 Procss Conrol 1 Aug. 1997

8 Marahon Moniors Inc. Thr yps of Proporional conrol ar: 1. Tim-Proporioning: Rfrring o h modulaion of h duy cycl. Tha is, changing h raio of On Tim vrsus Off Tim in sysms ha us such dvics as haing lmns, lcronically oprad/assisd valvs, or srvo drivs ha us analog command signals for conrol. 2. Posiion-Proporioning: Rfrring o h adjusmn of a variabl posiioning dvic such as a posiioning moor wih slidwir fdback. 3. Volag or Currn Oupu Proporioning: An Analog oupu's (volag or currn) ampliud is varid basd on inpu from rhosas, hrmocoupls, ammrs, c. o conrol ha applicaions. Th UNIPRO provids many ways o us h abov conrol mhods. Sup has dails for sing h Conrol Mods o drmin h mhod o b usd. Som ypical applicaions for h Proporioning mhod ar: 1. HIGH/LOW or HEAT COOL ha applicaion sysm: S Conrol Mods for Tim-Proporioning. This provids ha CONTROL OUTPUT #1 (TBA-7, TBB-7) and CONTROL OUTPUT #2 (TBA-8, TBB-8) ar in opposi condiions a ihr xrm of h conrol rang and ar boh OFF a h midpoin of h conrol rang. 2. ANALOG OUTPUT conrol: S Conrol Mods for Tim-Proporioning. This provids a 0 o 5 VDC or 4 o 20 ma oupu which is slcabl on h ANALOG OUTPUT BOARD (TBD-13 hrough TBD-16, s Scion 2.14 and Scion 8.0 for Unipro 3.5 Procss Conrol 1 Aug. 1997

9 Marahon Moniors Inc. mor dails). Th oupu conrol is basd on 0 o 99% of h oupu dvic's conrol rang. For xampl, 50% conrol would qual 2.5 VDC ou whr 5 VDC quals maximum ha oupu of h driv. This can b usd wih srvo drivs ha rquir a volag or currn command signal for conrolling ha oupu or srvo posiioning. 3. POSITIONING MOTOR wih SLIDEWIRE FEEDBACK: S Conrol Mods for Singl Posiion-Proporioning wih slidwir fdback. CONTROL OUTPUT #1 will driv h moor in h opn dircion, CONTROL OUTPUT #2 in h clos dircion. Rmmbr, h abov mhods ar jus xampls of h ypical applicaions of h UNIPRO. Plas call your MMI rprsnaiv or applicaion nginr for qusions concrning your paricular sysm. Char Rcordrs If a char rcordr is o b usd, i mus hav inpu spcificaions wihin h following rangs: 0 o 4 VDC 0 o 45 ma corrsponding o a FRONT PANEL display of Th idal locaion of h rcordr is adjacn o h insrumn bu i may b locad rmoly if h conncing wirs ar proprly shildd. Long wiring runs from h char rcordr oupus may rquir rsisiv rminaion (2 K ohms or so) a h char rcordr inpu(s) should b isolad from ground. Compur Inrfac If you wish o ak advanag of h UNIPRO's RS-422 digial communicaions capabiliis, rfr o "Communicaions" for mor dails. Unipro 3.5 Procss Conrol 1 Aug. 1997

10 Marahon Moniors Inc. Alarms Two usr-programmabl riac alarm conacs ar availabl for conncion in approprialy-nginrd sysms. Programmr Th Programmr can run an nir procss, dpnding on how horoughly h capabiliis ar s up and usd. Rfr o "Opraion" and "Programming" for furhr informaion. Unipro 3.5 Procss Conrol 1 Aug. 1997

11 Marahon Moniors Inc. Elcrical Conncions Conncions o h uni ar mad via four rminal blocks, on h rar panl, labld TBA, TBB, TBC, and TBD. (Posiion 1 is a h op h posiion 10 (TBA and TBB) or 18 (TBC and TBD) is a h boom of h rminal srip.) AC powr, vn, conrol, and alarm conncions ar mad on TBA and TBB. All communicaions ar on TBC and all analog I/O signals ar on TBD. Rfr o h Figur blow for a compl layou of h UNIPRO rar panl conncions. Unipro 3.5 Procss Conrol 1 Aug. 1997

12 Marahon Moniors Inc. Unipro 3.5 Procss Conrol 1 Aug. 1997

13 Marahon Moniors Inc. UNIPRO Rar Panl UNIPRO Elcrical conncions AC Powr Th UNIPRO rquirs 100/120/200/240 VAC a 1 AMP, Communicaions Thr communicaions busss ar a TBC and us RS-422 full or half duplx proocol for all pors. (Rfr o "Communicaions" in Mainnanc and Troublshooing.) Typically, h HOST por will connc o a hos compur, h AUXILIARY BUSS o ohr insrumns, and h OPTOMUX PORT o OPTOMUX I/O dvics. Unipro 3.5 Procss Conrol 1 Aug. 1997

14 Marahon Moniors Inc. Analog Inpus Th UNIPRO allows for hr analog inpus wih hir individual funcions drmind by "daughr board" locad on h analog inpu board insid h uni. Th sandard conncion, a TBD, will hav h firs inpu as a hrmocoupl, h scond for h oxygn prob, and h hird opionally usd o inpu volag or milliamp signals. Analog Oupus Two, spara, isolad analog oupus ar providd on TBD and can b slcd as 4-20 mv (for maximum accuracy, s Spcificaions for furhr dails) or 0-10 V oupu hrough DIP swich sings on h analog oupu board. Addiionally, oupus can b calibrad by placing a jumpr on h wo rminals supplid. DIP Swich Sup Th usr may us h UNIPRO in a muli-insrumn sysm by giving h insrumn a uniqu HOST addrss, spcifid by using h DIP swichs on h Inrfac Board insid h UNIPRO To g o h DIP swichs, loosn h black knurld knob on h fron panl by urning in a counrclockwis dircion. Carfully rmov h fron panl bu DO NOT rmov h ribbon cabl conncing h fron panl o h Inrfac Board. Safly suppor h fron panl nar h insrumn. Adjus h DIP swichs pr Scion 2.16 for h dsird opraing mod. Whn swich adjusmn is compl, rplac h fron panl o prvn conaminaion. Unipro 3.5 Procss Conrol 1 Aug. 1997

15 Marahon Moniors Inc. UNIPRO Fron Panl Rmoval Find h appropria swichs by rfrring o h figur blow. Unipro 3.5 Procss Conrol 1 Aug. 1997

16 Marahon Moniors Inc. UNIPRO Inrnal Layou DIP Swich Assignmns Bank 0 Swich # Dscripion 1 Unassignd 2 Unassignd 3 Slid wir Dadband (s h following abl) 4 Slid wir Dadband (s h following abl) 5 Slid wir Dadband (s h following abl) 6 Unassignd 7 Unassignd 8 Srvic (Mus b OFF) Slcabl dadband for slidwir fdback conrol. Unipro 3.5 Procss Conrol 1 Aug. 1997

17 Marahon Moniors Inc. Slidwir Dad Band Offs offs Swich 3 Swich 4 Swich 5 0.4% OFF OFF OFF 0.8% ON OFF OFF 1.2% OFF ON OFF 1.6% ON ON OFF 2.0% OFF OFF ON 2.4% ON OFF ON 2.8% OFF ON ON 3.2% ON ON ON Unipro 3.5 Procss Conrol 1 Aug. 1997

18 Marahon Moniors Inc. Each UNIPRO in a mulipl insrumn sysm mus hav a uniqu addrss for propr communicaions. HOST addrss slcion swichs: Bank 1Addrss DEC HEX SW1 SW2 SW3 SW4 0 0 OFF OFF OFF OFF 1 1 ON OFF OFF OFF 2 2 OFF ON OFF OFF 3 3 ON ON OFF OFF 4 4 OFF OFF ON OFF 5 5 ON OFF ON OFF 6 6 OFF ON ON OFF 7 7 ON ON ON OFF 8 8 OFF OFF OFF ON 9 9 ON OFF OFF ON 10 A OFF ON OFF ON 11 B ON ON OFF ON 12 C OFF OFF ON ON 13 D ON OFF ON ON 14 E OFF ON ON ON 15 F ON ON ON ON Unipro 3.5 Procss Conrol 1 Aug. 1997

19 Marahon Moniors Inc. Thrmocoupl Burnou Jumpr Slcion Th hrmocoupl jumpr slcs ihr a full upscal or a full down scal racion o ak plac whn a hrmocoupl fails or bcoms opn. Th jumpr can b found on h hrmocoupl board, and has wo possibl sings (s Figur). For full scal upwards, plac h jumpr from h + o h C, and for full scal downwards, plac h jumpr from h - o h C. Unipro 3.5 Procss Conrol 1 Aug. 1997

20 Marahon Moniors Inc. Sup And Configuraion Fron Panl Th fron panl of h UNIPRO consiss of hr main pars, wo display windows and a kyboard. Rfr o h figur shown blow for a layou of h fron panl. Th display windows ach conain four 14-sgmn digis ha ar usd o display hlpful mssags and numrical paramr valus. PROCESS Display This 4 digi 14-sgmn display provids h valu of h currn procss valu, along wih mssags for as of opraor us whn sing up paramrs. Th PROCESS window displays h sp numbr and OPCODE whn in h Program Edior. SET Display Unipro 3.5 Procss Conrol 1 Aug. 1997

21 Marahon Moniors Inc. This 4 digi 14-sgmn display provids h valu of h procss spoin valu during Auo and Program opraion. In Manual mod h Tim-Proporioning % Oupu valu is displayd. During opraor inpu procdurs his display shows h daa bing nrd. Th SET window displays h corrsponding daa for h OPCODES displayd in h PROCESS window whn in h Program Edior. LEDs Svral small LEDs indica opraions and funcions of h UNIPRO. Tn ar on h fac and hr ar in h kys. Oupu 1 Oupu 2 indicas whn h Oupu 1 Conrol rlay is closd. indicas whn h Oupu 2 Conrol rlay is closd. Alarm 1 indicas whn h procss valu has closd h rlay basd upon rip poin and yp of alarm. Alarm 2 indicas whn h procss valu has closd h rlay basd upon h rip poin and yp of alarm. Also, if Swich 6, Bank 1 is ON h LED indicas h closd conrol oupu rlay. Prog indicas ha a program is running and Auomaic conrol is acivad. If flashing, h program is in HOLD. Rfr o h scion "Th Programmr". Auo indicas ha h UNIPRO is in Auomaic conrol mod. If flashing, a program is in HOLD. Manual indicas ha no conrol acion is bing xcud by h UNIPRO. If flashing, a program is in HOLD. Powr indicas ha h UNIPRO's 5 vol powr supply is funcioning. Unipro 3.5 Procss Conrol 1 Aug. 1997

22 Marahon Moniors Inc. Faul indicas ha an opn circui is dcd a h signal inpu. Wai indicas ha h Programmr is waiing for som condiion o b saisfid bfor coninuing. Sp indicas ha h Sp Enr mod has bn slcd. Cnrl Parm indicas ha h Conrol Paramr Enr mod has bn slcd. Alarm S indicas ha h Alarm Sup mod has bn slcd or on or boh alarm valus ar non-zro. Unipro 3.5 Procss Conrol 1 Aug. 1997

23 Marahon Moniors Inc. Kyboard Th UNIPRO kyboard consiss of n kys for opraing and programming h insrumn. Thr ar no "hiddn" kys on h UNIPRO kyboard. Various opraions wih h UNIPRO involv dual-ky opraions using h [Shif] ky in h sam way a shif ky on a ypwrir is usd. Whn acivaing a dual-ky assignmn do no ry o prss boh kys simulanously; rahr, follow h squnc blow: 1. Prss and hold h[ Shif] ky, 2. Prss and rlas h scond ky, 3. Rlas h [Shif] ky. KEY DESCRIPTION This ky slcs h opraing mod of h UNIPRO. Th mod slcd is indicad by h illuminad LED. This ky slcs h Spoin Enr mod whr h Spoin, Spoin Offs and Rfrnc Numbr can b accssd and alrd. Whn usd in h dual-ky opraion Shif/Sp i allows h opraor o pull any program ino h di spac or dcras h rmaining im of a program sp if a program is currnly running. Unipro 3.5 Procss Conrol 1 Aug. 1997

24 Marahon Moniors Inc. This ky slcs h Conrol Paramr Enr mod whr h Proporional Band, Rs, Ra, Cycl Tim and Prcn Oupu valus (if in solnoid mod) can b accssd and alrd. Whn usd in h dual-ky opraion Shif/Cnrl Parm i slcs h kyboard Lock Lvl chang mod. This ky slcs h Alarm Sup mod whr h Alarm 1 and Alarm 2 condiions can b accssd and alrd or Alarm 2 can b usd o drmin spoin for auxiliary conrol loop. Whn usd in h dual-ky opraion Shif/Alarm S i slcs h Thrmocoupl Typ, Cusom Faurs, and Evns Pariion. Afr Shif/Alarm S h Thrmocoupl Typ is iniially displayd, if Enr is prssd h Cusom Faur opion is availabl whil h scond prss of Enr allows h Evns Pariion o b obsrvd and alrd if ncssary. This ky has no funcion by islf. Th funcion of h Shif ky is for all dual-ky opraions, Scuriy Squnc and h sar-up squncs. Unipro 3.5 Procss Conrol 1 Aug. 1997

25 Marahon Moniors Inc. usually usd o slc which digi is o b modifid in a daa nry mod. In Manual mod his ky will caus h conrol oupu o go o h full rvrs conrol dircion whil h valu is displayd in h SET window. In Auomaic mod prssing "lf arrow" causs h % on-im valv posiion o b displayd in h SET window. (posiiv-oupu 1, ngaiv-oupu 2). In h Programmr Saus Display i causs h display o mov o a nw pag.** usually usd o dcras h valu of a digi in h daa nry mod or scroll hrough various paramr squncs. In Manual mod his ky will caus h conrol acion o mov oward h Oupu 2 dircion. Whn usd in h dual-ky opraion Shif/"down arrow" i accsss h Programmr Saus Display. usually usd o incras h valu of a digi in h daa nry mod or scroll hrough various paramr squncs. In Manual mod his ky will caus h conrol acion o mov in h Oupu 1 dircion. Whn usd in h dual-ky opraion Shif/"up arrow" an LED s is acivad, whr vry sgmn and dcimal poin should ligh in boh displays. If any sgmn or dcimal poin dos no ligh a kyboard problm may xis, conac a qualifid MMI rprsnaiv. Unipro 3.5 Procss Conrol 1 Aug. 1997

26 Marahon Moniors Inc. usually usd o slc which digi is o b modifid in a daa nry mod. In Manual mod his ky will caus h conrol oupu o go o h full Oupu 1 dircion. In h Programmr Saus Display mod i causs h display o mov o a nw pag. his ky is usd o nr daa, clar alarms, or cancl programs. Unipro 3.5 Procss Conrol 1 Aug. 1997

27 Sup and Configuraion Unipro 3.5 [ C o n r o l P a r a m r ] S u p M Unipro 3.5 Procss Conrol 1 Aug. 1997

28 Sup and Configuraion Unipro 3.5 n u MENU CON pb xxxx MENU INP in a xxxx MENU AOUT ao 1 xxxx MENU COM hos xxxx M PR a x rs xxxx cjca xxxx ao1o xxxx auxm xxxx x ra xxxx iaof xxxx ao1r xxxx aux xxxx a x cyc xxxx iasp xxxx ao2 xxxx ssoa xxx l p hipo xxxx iadp xxxx ao2o xxxx sso1 xxxx l lopo xxxx in b * ao2r xxxx : : ldln xxxx in C * sso8 xxxx conv xxxx Tc ºX Cm x xx sp xxxx n o s : * f u l l s Unipro 3.5 Procss Conrol 1 Aug. 1997

29 MMI Produc Documnaion q u n c o f I N A r p a s f o r i n p u s B Unipro 3.5 Procss Conrol 1 Aug. 1997

30 Sup and Configuraion Unipro 3.5 a n d C. : h s c r n r p a s f o r n u Unipro 3.5 Procss Conrol 1 Aug. 1997

31 MMI Produc Documnaion m b r s 0-8 d c i m a l a n d h x a n d h x n Unipro 3.5 Procss Conrol 1 Aug. 1997

32 Sup and Configuraion Unipro 3.5 u m b r s 9 - f. T h i s i n d i c a s h a h Unipro 3.5 Procss Conrol 1 Aug. 1997

33 MMI Produc Documnaion r p a i n g s c r n s h a v b n l f o u Unipro 3.5 Procss Conrol 1 Aug. 1997

34 Sup and Configuraion Unipro 3.5 b w n h f i r s a n d l a s n u m b r s. Unipro 3.5 Procss Conrol 1 Aug. 1997

35 MMI Produc Documnaion Conrol Paramr Ky Mnu Slcions Th following shows h ordr of configuraion opions s from h [Cnl Parm] ky and hir rang of valus. Prss [ENTER] o go forward o h nx opion, or [Shif] o back up o a prvious opion. Th arrow kys ar usd o chang h opion wihin is limis s h kys porion of his scion for a compl dscripion of how hy ar usd. Prssing [Cnl Parm] a any im will xi from his opion sup squnc. No Opions ar savd as hy ar changd. CON mnu Procs s d i s p l a y S Unipro 3.5 Procss Conrol 1 Aug. 1997

36 Sup and Configuraion Unipro 3.5 d i s p l a y o p i o n s D s c r i p i o n 0 o 9999 Propor Unipro 3.5 Procss Conrol 1 Aug. 1997

37 MMI Produc Documnaion ional band 0 o Rs 0 o 9.99 Ra 1 o 250 Cycl im in scond s 0 o 100 High limi Unipro 3.5 Procss Conrol 1 Aug. 1997

38 Sup and Configuraion Unipro 3.5 on prcn oupu -100 o 100 Low limi on prcn oupu -100 o 100 Load Lin Unipro 3.5 Procss Conrol 1 Aug. 1997

39 MMI Produc Documnaion CON mnu Coninud... Procss display S display Dscri pion xxx Conro l mod XXX= X = D or R for dirc or rvrs. Unipro 3.5 Procss Conrol 1 Aug. 1997

40 Sup and Configuraion Unipro 3.5 _XX = p for im propor ioning. c for im propor ioning wih compli mn d for im propor ioning dual Unipro 3.5 Procss Conrol 1 Aug. 1997

41 MMI Produc Documnaion ms for moor wih slid wir fdba ck of for OFF / ON conrol oc for OFF / ON wih compli mn Unipro 3.5 Procss Conrol 1 Aug. 1997

42 Sup and Configuraion Unipro 3.5 od for OFF / ON dual pp for posiio n propor ioning C LOC, IN Spoi n sourc; local or inpu C Unipro 3.5 Procss Conrol 1 Aug. 1997

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44 Sup and Configuraion Unipro 3.5 INP mnu Inpu A, B, or C valus and acions ar programmd from his mnu. Display choics shown ar for inpu A. Th ohr inpu choics follow hrough h sam cycl. Excpions ar nod in h abl. Thrmocoupl dgr choics for mpraur display com a h nd of h full mnu cycl. Procs s d i s p l a y S d i s p l a y c Unipro 3.5 Procss Conrol 1 Aug. 1997

45 MMI Produc Documnaion h o i c s D s c r i p i o n I N, T c, O f f, L Unipro 3.5 Procss Conrol 1 Aug. 1997

46 Sup and Configuraion Unipro 3.5 P r o g L i n a r i z a i o n f o r i n p u A : Unipro 3.5 Procss Conrol 1 Aug. 1997

47 MMI Produc Documnaion L I N f o r l i n a r T c? F o r h Unipro 3.5 Procss Conrol 1 Aug. 1997

48 Sup and Configuraion Unipro 3.5 r m o c o u p l y p * O f f P Unipro 3.5 Procss Conrol 1 Aug. 1997

49 MMI Produc Documnaion r o g f o r P r o g r a m m d. I n p u C h a s h r Unipro 3.5 Procss Conrol 1 Aug. 1997

50 Sup and Configuraion Unipro 3.5 m o r c h o i c s L 3 0, L 5 0, a n d L Unipro 3.5 Procss Conrol 1 Aug. 1997

51 MMI Produc Documnaion Y E S, NO Cold juncio n comp nsaion aciv for inpu A -999 o 9999 Inpu A offs for progra m mod -999 o 999 Inpu A span valu for progra Unipro 3.5 Procss Conrol 1 Aug. 1997

52 Sup and Configuraion Unipro 3.5 m mod 0 o 3 Inpu A display d dcima l poin locaio n for progra m mod. d g F, dg C Tmp raur display unis Nos: * hrmocoupl yps ar found in h spcificaions. Valus and yps ar also found in Mainnanc and Troublshooing. Unipro 3.5 Procss Conrol 1 Aug. 1997

53 MMI Produc Documnaion AOUT mnu P Unipro 3.5 Procss Conrol 1 Aug. 1997

54 Sup and Configuraion Unipro 3.5 O, I N B, P 2 0, P 2 P Unipro 3.5 Procss Conrol 1 Aug. 1997

55 MMI Produc Documnaion 1, A n a l o g o u p u 1 s o u r c * REFN, PROG, TEMP, AUX 9 - Unipro 3.5 Procss Conrol 1 Aug. 1997

56 Sup and Configuraion Unipro o A n a l o g o u p u 1 o f f s Unipro 3.5 Procss Conrol 1 Aug. 1997

57 MMI Produc Documnaion 0 o A n a l o g o u p u 1 r a n g Unipro 3.5 Procss Conrol 1 Aug. 1997

58 Sup and Configuraion Unipro 3.5 Analog ou pu 2 choics ar h sam mnu ims rpad. *Analog oupu sourc 1 mnu ims: PO = prcn oupu IN B = inpu B P 20 & P 21 ar spcializd paramr sings. Chck wih your programmr bfor nring daa. REFN = h rfrnc numbr PROG = h program TEMP = mpraur AUX =Auxiliary oupu Unipro 3.5 Procss Conrol 1 Aug. 1997

59 MMI Produc Documnaion COM mnu P r o c s s d i s p l a y S d i s p l a y D s c r i p Unipro 3.5 Procss Conrol 1 Aug. 1997

60 Sup and Configuraion Unipro 3.5 i o n H or F, E or N Hos commu nicaio ns sup and 0 o 3 TE M or UDC Aux commu nicaio ns por mod; MMI 10Pro or Hony wll UDC3 000 Unipro 3.5 Procss Conrol 1 Aug. 1997

61 MMI Produc Documnaion H or F, E or N Aux commu nicaio ns sup and 0 o 3 NO, YES Slav spoin offs aciv -500 o 500 Slav mpr aur Unipro 3.5 Procss Conrol 1 Aug. 1997

62 Sup and Configuraion Unipro 3.5 conrol lr spoin offs Th UNIPR O can ransf r 7 slav mpr aurs and hav an offs for ach. Addrs s 1 is h original UNIPR O. Nos: communicaions choics for h UNIPRO ar: H = Half or F = full duplx E = vn or N = no pariy BAUD ra cod 0 = = 4800 Unipro 3.5 Procss Conrol 1 Aug. 1997

63 MMI Produc Documnaion 2 = = 19.2k Unipro 3.5 Procss Conrol 1 Aug. 1997

64 Sup and Configuraion Unipro 3.5 PROG mnu P r o c s s d i s p l a y S d i s p l a y D s c r i Unipro 3.5 Procss Conrol 1 Aug. 1997

65 MMI Produc Documnaion p i o n NO, YES Auo sarup NO, YES Auo progra m sar NO, YES Asynch ronous vn 3 0 o Unipro 3.5 Procss Conrol 1 Aug. 1997

66 Sup and Configuraion Unipro 3.5 Lock lvl Th mos accssi bl lvl is 3, h las is 0. To s a passwo rd s blow. Password Enry Th password can b nrd by prssing h Dual-ky squnc [Shif] + [Cnl. Parm] kys. Any ordr of kys, xcp for h [Shif] or [ENTER] ky, can b nrd as a password, up o nin kys maximum. Prss [ENTER] o sav h password. Th numbr in h s display will coun h numbr of kys nrd. Prssing [ENTER] wihou prssing any ohr ky (i.. s display=0) will clar h password. So o hav no password h squnc [Shif] + Unipro 3.5 Procss Conrol 1 Aug. 1997

67 MMI Produc Documnaion [Cnl Parm], [Enr], [Enr],[Enr] mus b prssd. Unipro 3.5 Procss Conrol 1 Aug. 1997

68 Sup and Configuraion Unipro 3.5 EVTS mnu P r o c s s d i s p l a y S d i s p l a y o p i o n s Unipro 3.5 Procss Conrol 1 Aug. 1997

69 MMI Produc Documnaion D s c r i p i o n NO, YES Exrn al vn boards aciv 1200, 4800 Evns commu nicaio ns baud ra Unipro 3.5 Procss Conrol 1 Aug. 1997

70 Sup and Configuraion Unipro o 4 Ev ns pariio n inrnal 16 0 o Exrn al analog board pariio n? Whr? is 0,1, 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, F Rprs ning modul s 0 Unipro 3.5 Procss Conrol 1 Aug. 1997

71 MMI Produc Documnaion hroug h 15 rspc ivly. XXX Exrn al analog board modul linariz aion. Whr XXX = lin, prog, n/a or hrmo coupl yp and valu * Unipro 3.5 Procss Conrol 1 Aug. 1997

72 Sup and Configuraion Unipro 3.5 All hrmocoupl displays hav TC X forma whr X = hrmocoupl yp. S h lis blow Thrmocoupl lis: Display T/c Typ B C E J K N NM R S T Unipro 3.5 Procss Conrol 1 Aug. 1997

73 MMI Produc Documnaion [Alarm S] ky Th [Alarm S] ky also ss som paramrs. Is mnu is limid o alarm funcions. Again [Enr] and [Shif] mov forward or back hrough h slcions whil sing up, [arrow] kys chang valus and [Alarm S] xis. All valus ar savd as hy ar changd. Alarm S ky P r o c s s d i s p l a y S d i s p l Unipro 3.5 Procss Conrol 1 Aug. 1997

74 Sup and Configuraion Unipro 3.5 a y o p i o n s S no s D s c r i p i o n Alarm 1 mod. Slcs which variabl, yp Rv Novmbr 30, 1995

75 MMI Produc Documnaion of alarm, and whh r dirc or rvrs acing. S nos blow o 9999 Alarm 1 valu. Dcim al poin is auoma ically s basd on conrol variabl and yp of alarm. 0 o 250 Unipro 3.5 Procss Conrol 1 Aug. 1997

76 Sup and Configuraion Unipro 3.5 Alarm 1 urn on dlay im in scond s. 0 o 250 Alarm 1 urn off dlay im in scond s. A his poin, if hr is no nd for ALARM 2 o b s, prss [Alarm S] o xi alarm paramrs. If ALARM 2 dos nd o b s, prss [Enr]. Us h informaion saring a h op of h abl for ALARM 1. Th procss display will chang only from a 1 o a 2. All ohr informaion in h abl rmains accura for ALARM 2. Variabl Dscripion Nos: Rv Novmbr 30, 1995

77 MMI Produc Documnaion D This is DIRECT opraion for alarm acuaion (i.. h conac is normally opn unil i rachs h riggr limi spcifid in h ALARM VALUE hn h conac closs). Nos: coninud Variabl Dscripion R REVERSE opraion (opposi of NORMAL) for ALARM acuaion (i.. h alarm conac is normally closd unil i rachs h riggr limi spcifid in h ALARM VALUE hn h conac opns). IN B Alarm acuaion is basd on h analog signal a Inpu B inpus xcding h limi in h Alarm Valu. Inpu B inpus is physically locad a TBD-4, TBD-5, and TBD-6 on h uni's rar conncors. AUX Alarm acuaion is basd on h analog signal a Inpu C xcding h limi in h ALARM VALUE. Inpu C is physically locad a TBD-7, TBD-8, and TBD-9 on h uni's rar conducors. BND Alarm acuaion uss BAND WIDTH conrol abov and blow a programmd spoin limi. (i.. If h band is s by h ALARM VALUE o 0.10 and h Unipro 3.5 Procss Conrol 1 Aug. 1997

78 Sup and Configuraion Unipro 3.5 programmd spoin is a 0.80, h alarm will riggr a 0.90 and 0.70.) DEV Alarm acuaion uss DEVIATION conrol abov or blow h programmd spoin. Th + and - symbols drmin if h dviaion is allowd or if i is abov (+) h programmd spoin or blow (-) i. (i.. If dviaion of 0.10 is placd in h ALARM VALUE and 0.80 is h programmd SETPOINT h alarm will riggr a 0.90 or 0.70, for ) FLT An inpu FAULT, or a program alarm is o b usd as basis for h acuaion. Th ALARM VALUE is ignord. PRG An Inrnal program will acua h alarm. PO Alarm acuaion is basd on h PERCENT OUTPUT xcding h limi in h ALARM VALUE. PV PROCESS conrol mod. Alarm acuaion is basd on h PROCESS VARIABLE xcding h limi in h ALARM VALUE. Rv Novmbr 30, 1995

79 MMI Produc Documnaion [SETPT] ky Paramr nry undr h [Sp] ky is h sam procdur as undr h ohr wo kys conrolling paramrs. [Enr] movs forward [Shif] movs back and [arrow] kys chang h valus in a paramr. [Sp] xis and valus ar savd whn changd. Sp ky P r o c s s d i s p l a y S d i s p l Unipro 3.5 Procss Conrol 1 Aug. 1997

80 Sup and Configuraion Unipro 3.5 a y o p i o n s D s c r i p i o n -999 o 9999 Conr ol loop spoi n. Th locaio n of Rv Novmbr 30, 1995

81 MMI Produc Documnaion h spoi n will b auom aicall y s basd on h conro l loop procs s variab l. 0 o 9999 Rfr nc numb r o 9999 Opra or inpu which can b Unipro 3.5 Procss Conrol 1 Aug. 1997

82 Sup and Configuraion Unipro 3.5 accss d by h hos compu r sysm. Rv Novmbr 30, 1995

83 MMI Produc Documnaion Unipro 3.5 Procss Conrol 1 Aug. 1997

84 Opraion UNIPRO 3.5 OPERATION Onc insallaion and sup and configuraion ar compl, h day o day opraion nds of h UNIPRO dpnd upon h applicaion. Th basics ar found in h Quick Rfrnc Guid. TO RESPOND TO ALARM MESSAGES: No h alarm and drmin wha causd h alarm. Prss [ENTER] onc o daciva (silnc) alarm rlay conac and coninu program xcuion. Afr acknowldging h alarm, on of h following acions may b appropria: Abor h program by prssing h [Prog/Auo/Man] ky. In h cas of a imd-ou LIMIT samn (mssag #93), i is normally dsirabl o coninu h program by r-xcuing h offnding LIMIT samn o b sur i is saisfid. This is don auomaically whn h [ENTER] ky is prssd o acknowldg h alarm. If you do no wan o r-xcu h LIMIT samn, prssing h [SETPT] ky will caus h LIMIT samn o b skippd and h program o coninu o h nx STEP. Rv Dcmbr 30,1995

85 MMI Produc Documnaion Corrc h problm or do wha h programmd alarm indicas: s Mainnanc and Troublshooing : h alarm mssags for compl informaion on programmd alarms. Thn prss [Enr] o coninu h program. If any alarm is only o b acknowldgd and h opraion is o coninu, prss [ENTER] o silnc h alarm and hn prss [SETPT] o skip o h nx opraion. CHANGING THE SETPOINT AND THE REFERENCE NUMBER [SETPT] is usd o nr h spoin, h Rfrnc Numbr, and h Opraor Inpus. Th firs prss of [SETPT] will allow h arrow kys o adjus h valu of h spoin. Us h [LEFT ARROW] or [RIGHT ARROW] kys o slc h characr o b alrd. Onc h characr o b changd is flashing, us h [UP ARROW] or [DOWN ARROW] kys o slc h dsird numbr or symbol. Afr all characrs ar as dsird, prss [ENTER] o plac h valu in nonvolail mmory and o coninu paging hrough h paramrs. Prssing [ENTER] again allows h Rfrnc Numbr o b changd. Prssing [SHIFT] a any im allows h opraor o back up o h o h sp bfor [ENTER] was prssd. An addiional prss of [ENTER] allows h opraor Inpu o b changd. Anyim during h sing of valus [SETPT] may b prssd o sav h valu and xi. All h paramrs in his group hav a lock lvl of 3. Unipro 3.5 Procss Conrol 1 Aug. 1997

86 Opraion UNIPRO 3.5 SETPOINT PARAMETERS Display Paramrs Dscripion Sp Spoin Th SET display window lin rprsns h basic paramr for h Conrol Loop ha h procss nds. REF Rfrnc Numbr Assign s a numbr o a program for fuur rfrnc. Ths numbrs can rang from 0 o NM Opraor Inpu SET display window lin = -999 o Allows h opraor o nr informaion ha may b ndd by a program. This inpu may b usd similarly o h rfrnc numbr. Rv Dcmbr 30,1995

87 MMI Produc Documnaion PROG/AUTO/MAN Th Opraion Mod for conrol of programs is slcd by h [Prog/Auo/Man] ky. Prssing his ky allows accss o h opraion mod slcion conrols. Th firs slcion, afr prssing [Prog/Auo/Man], allows for conrol of h program o b nrd. Th ky prsss ha follow i dpnd upon h sa of h program. If a program is no running s Running A Program blow. Anyim during h slcion procss [Prog/Auo/Man] may b prssd o xi h slcion procss. All of h paramrs undr his ky hav a Lock Lvl of 3. MANUAL MODE. In Manual mod h procss variabl is displayd in h PROCESS display, h SET display shows h appropria conrol valu, and no conrol acion is compud. Th arrow kys can also b usd o aciva h conrol oupu. Unipro 3.5 Procss Conrol 1 Aug. 1997

88 Opraion UNIPRO 3.5 Eihr h prcn ON im (im-proporion) or valv posiion (posiion proporion) is displayd in h SET window. For singl conrol mod opraion his numbr is always posiiv (0/50/100). Th [UP ARROW] and h [DOWN ARROW] kys incras or dcras h prcn ON im or h valv posiion oward is fully opnd or closd posiions by approximaly 1%. This coninus for as long as h ky is prssd. Th [RIGHT ARROW] and [LEFT ARROW] kys forc h CONTROL OUTPUTs o incras or dcras h prcn oupu by approximaly 10%. AUTOMATIC MODE In Auomaic Mod h procss variabl is displayd in h PROCESS display, h SETPOINT is displayd in h SET display, and conrol acion is compud basd upon h PID paramrs and h inpu(s). Prssing and holding h [LEFT ARROW] ky will caus h SET display o show h conrol acion as dscribd prviously in "Manual Mod. Rv Dcmbr 30,1995

89 MMI Produc Documnaion PROGRAM OPERATIONS Running a Program 1. Prss [PROG/AUTO/MAN] unil h insrumn's Prog LED lighs. 2. Th Program Numbr is displayd in h SET display, slc h program o b run using h arrow kys. 3. OPTIONAL: If bginning a a sp ohr han 1 Rpadly prss h [SHIFT] ky o slc h sp upon which h program should sar. Th sp numbr will appar in h PROCESS display. 4. Prss [ENTER] o run h program. 5. If h Program Numbr in h SET display bgins o flash, hr is somhing wrong wih h program (i.. mmory disrupion, wrong command, c.). Prss h [PROG/AUTO/MAN] ky o scap, or slc a nw program using h arrow kys. Troublshoo h program and hn rsar his procdur. Sopping a Program 1. Prss [PROG/AUTO/MAN] UNTIL ihr h Auo or Man LEDs bgin o flash, indicaing a program is in HOLD. Prss [ENTER] o cancl h program (flashing will sop). OR Unipro 3.5 Procss Conrol 1 Aug. 1997

90 Opraion UNIPRO 3.5 Prss h [PROG/AUTO/ MAN] ky unil h Auo or Man LED is flashing, indicaing a program is in HOLD. Rurn o h program mod by prssing [PROG/AUTO/MAN] and h PROCESS window will display h word HOLd. Th SET window indicas h program numbr ha is in hold. Prss any of h arrow kys o cancl h program. Th hold symbol will b rplacd by h run symbol. Placing a Program in HOLD 1. Prss [PROG/AUTO/MAN] UNTIL h insrumn is in ihr Auo or Man mod as indicad by h LEDs. Th flashing LED signifis h program is in HOLD. OR Prss [SHIFT]+[LEFT ARROW]. No If h insrumn is in Manual mod and a program is in HOLD, no auomaic conrol is aking plac. If h insrumn is in Auomaic mod and a program is in HOLD, auomaic conrol is coninuing. Rv Dcmbr 30,1995

91 MMI Produc Documnaion Rsaring a Program From HOLD 1. Prss [PROG/AUTO/MAN] UNTIL h insrumn is in Programmr mod as indicad by h Prog LED. Th LED should b flashing signifying a program is in HOLD. OR Prss [SHIFT] +[LEFT ARROW]. 2. Do no alr h program numbr, ohrwis, h program will sar from h firs sp and no whr i had lf off. 3. Prss [ENTER] and h program will coninu xcuing wih h sp whr h HOLD was iniiad. To Enr Program Edior* 1. Prss Shif/Sp 2. Slc h program o b did using h "arrow kys"(edi / 0001) 3. Prss Enr * No ha h uni will allow diing of a program ha migh b running. This diing will no affc h currnly-running copy of his program unil h program is acually rsard, ihr manually or by a program jump. To Edi Program Sps 1. Us h [LEFT ARROW] and [RIGHT ARROW] kys o slc digis o b changd (ihr h OPCODE or h daa) 2. Us h [UP ARROW] and [DOWN ARROW] kys o chang h slcd digi 3. Prss [ENTER] o mov forward o h nx sp, or 4. Prss [Shif] o mov backward o h prvious sp 5. If a any poin h program dos no advanc or back up, and h nir SET display sars flashing, Unipro 3.5 Procss Conrol 1 Aug. 1997

92 Opraion UNIPRO 3.5 h daa in h SET display is invalid for h OPCODE shown. Us h [arrow kys] o nr h corrc daa and hn prss [ENTER]. To Insr A Sp 1. Go o h sp of h dsird insrion, using ihr h [ENTER] or [Shif] kys 2. Prss [Conrol Parm] 3. Enr h nw sp, OPCODE and daa 4. Prss [ENTER] To Dl A Sp 1. Go o h sp o b dld, using ihr[ Enr] or [Shif] 2. Prss [Alarm S] Rv Dcmbr 30,1995

93 MMI Produc Documnaion To Exi h Edior Wihou Saving h Program 1. Prss [Sp ]a any im, h did program is los (h copy in non-volail mmory is unchangd) To Exi h Edior Saving h Program 1. Edi hrough sp 19 as rquird, insring NOP's whrvr no opraion is o b xcud 2. Prss [ENTER] 3. Slc h program numbr in h SET display using h [arrow kys] unil h dsird program numbr is bing displayd (SAVE / 0000) 4. Prss [ENTER], h program sord in ha locaion prviously is now los (SAVE / Don) CHANGING PARAMETERS All of h UNIPRO paramrs, program numbrs, OPCODES, and daa valus can b alrd using h following procdur: Prss [Pr. Fac. / Crl. Param.]. Th word MENU will appar in h PROCESS window. Th Paramr group will appar in h SET window. Prss [ENTER]. Th symbol for h paramr is displayd in h PROCESS window whil h currn alrabl daa is shown in h SET window. Th flashing characr is h on ha can b alrd. Us h [LEFT ARROW] or [RIGHT ARROW] kys o slc h characr o b alrd. Onc h characr o b changd is flashing, us h [UP ARROW] or [DOWN ARROW] kys o slc h dsird numbr or symbol. Unipro 3.5 Procss Conrol 1 Aug. 1997

94 Opraion UNIPRO 3.5 Afr all characrs ar as wand, prss h [ALARM SET] ky o plac h valu in mmory and xi, or prss [ENTER] o sav h valu and coninu (forward) diing ohr paramrs, or [SHIFT] o sav h valu and coninu (back) diing ohr paramrs. NOTE If an nrd numbr valu is no wihin h accpabl daa rang, h maximum/minimum valu will flash in h SET display. Rpa h abov procdur unil an accpabl valu has bn nrd. S Sup and Configuraion for h Mnu abl and paramr dfiniions. Th Alarms ar also found hr. VIEWING A PROGRAM WHILE IT IS RUNNING S Saus Display Pag in Mainnanc and Troublshooing Rv Dcmbr 30,1995

95

96 Programming Unipro3.5 Programmr Opraions Inroducion o Programming Tchniqus Th UNIPRO Programmr uss a sp/opcode approach rahr han a sgmn approach. Th advanags of using OPCODES (opraion cod) ar: 1) only wha is o b changd is nrd, 2) faurs can b addd o oldr insrumns, and 3) lss informaion nds o b savd for ach sp hrfor mor programs can b sord. Th sp approach is vry similar o wha an opraor would do if h wr manually conrolling h procss. Som of h faurs in h OPCODEs may no b obvious as o how hy would b usd unil mor xprinc is gaind. Howvr, wih a lil pracic and xprimnaion h Programmr can soon b masrd. Each program in h UNIPRO consiss of ninn sps (on OPCODE pr sp). Som OPCODEs allow programs o b linkd oghr. Th UNIPRO can sor up o 200 programs in non-volail mmory. Rv Dcmbr 30, 1995

97 MMI Produc Documnaion Dscripion of OPCODEs Th following "alphab" liss all of h availabl OPCODEs for h UNIPRO Programmr. Programmr Alphab OPCO Unipro 3.5 Procss Conrol 1 Aug. 1997

98 Programming Unipro3.5 A A L A R M * M E S S A G E Rv Dcmbr 30, 1995

99 MMI Produc Documnaion # S o u n d a n d d i s p l a y a l a r m o s u m m o n Unipro 3.5 Procss Conrol 1 Aug. 1997

100 Programming Unipro3.5 o p r a o r. b BRAN a n d c o n v y a m s s a g Rv Dcmbr 30, 1995

101 MMI Produc Documnaion Spcifi s an "if ru" and "if fals" sp numb r o jump o basd upon h prvio us condii on (b TT.FF ). BRAN 0 branc hs ou of h progra m. Unipro 3.5 Procss Conrol 1 Aug. 1997

102 Programming Unipro3.5 Programmr Alphab Coninud... OPCODE C AUXC N Rv Dcmbr 30, 1995

103 MMI Produc Documnaion d S Alarm 2 Spoi n valu if Swich 7, Bank 1 is ON. If Swich 7, Bank 1 is OFF, inrp rd as NOP. ADRE F -128 o 127 Add o rfr nc numb r. Unipro 3.5 Procss Conrol 1 Aug. 1997

104 Programming Unipro3.5 E EVEN T Turns an oupu ON/O FF or wais for an inpu condii on. Th Progra mmr wais for an ackno wldg mn ha h chang has occurr d bfor advan cing o h Rv Dcmbr 30, 1995

105 MMI Produc Documnaion G nx sp. (.0 for OFF;.1 for ON) GOSU B Allows on progra m o xcu anoh r progra m and hn conin u. Any progra m can b calld a subrou in as long as i dos no Unipro 3.5 Procss Conrol 1 Aug. 1997

106 Programming Unipro3.5 call anoh r subrou in. Whn a subrou in nds, h calling progra m is rload d and rsar d a h sp followi ng h G OPCO DE. A GOSU B 201 will caus a progra m o b calld whos numb Rv Dcmbr 30, 1995

107 MMI Produc Documnaion H h I r is qual o h rfr nc no. TEMP S S h mp raur Spoi n. TEMP I Chck o s if h mp raur is abov spcifi d valu. Unipro 3.5 Procss Conrol 1 Aug. 1997

108 Programming Unipro3.5 DELA Y sc Insr a shor dlay in scond s. J J U M P J u m p o Rv Dcmbr 30, 1995

109 MMI Produc Documnaion a n o h r p r o g r a m a n d c o n i n u x c u i n Unipro 3.5 Procss Conrol 1 Aug. 1997

110 Programming Unipro3.5 g a h n w p r o g r a m. T h P r o g r a m m r Rv Dcmbr 30, 1995

111 MMI Produc Documnaion n v r r u r n s o h p r o g r a m w i h h Unipro 3.5 Procss Conrol 1 Aug. 1997

112 Programming Unipro3.5 J O P C O D E u n l s s c a l l d w i h h G Rv Dcmbr 30, 1995

113 MMI Produc Documnaion O P C O D E. A J U M P w i l l r l o a d a n d Unipro 3.5 Procss Conrol 1 Aug. 1997

114 Programming Unipro3.5 x c u h c u r r n l y r u n n i n g p r o g r a Rv Dcmbr 30, 1995

115 MMI Produc Documnaion m. Unipro 3.5 Procss Conrol 1 Aug. 1997

116 Programming Unipro3.5 Programmr Alphab Coninud... OPCODE L LIMI T Rv Dcmbr 30, 1995

117 MMI Produc Documnaion hrs Limi h amoun of im h Progra mmr should wai for som hing o happ n bfor soundi ng an alarm. Th L OPCO DE prfor ms no opra ion by islf, i only prfor ms a funcio n whn Unipro 3.5 Procss Conrol 1 Aug. 1997

118 Programming Unipro3.5 n usd wih anoh r OPCO DE. Th daa in a LIMI T sam n may also b inrp rd as Tmp raur. (Rfr o "Effc of Limi Sam n") REF# S S h rfr Rv Dcmbr 30, 1995

119 MMI Produc Documnaion o O nc numb r. OUTP UT 0000 o 0255 S a valu o b usd for h slc d Analo g Oupu (XXX X). OXIN Q o Ts inpu b. Unipro 3.5 Procss Conrol 1 Aug. 1997

120 Programming Unipro3.5 P PID q Allows h Propor ional Band o b alrd by h Progra mmr. I is usd in conjun cion wih = OPCO DE.* REF#I Ts o s if h rfr nc Rv Dcmbr 30, 1995

121 MMI Produc Documnaion r numb r is abov h spcifi d valu. RAMP hrs Spcifi s h im( hours) o ramp from h currn mp raur Spoi n o h nw mp raur Spoi n. Mus b Unipro 3.5 Procss Conrol 1 Aug. 1997

122 Programming Unipro3.5 S follow d by an H OPCO DE. S O A K h r s. S o a k f o r Rv Dcmbr 30, 1995

123 MMI Produc Documnaion a s p c i f i d p r i o d o f i m. Unipro 3.5 Procss Conrol 1 Aug. 1997

124 Programming Unipro3.5 T TIME S hrs S h masr imr o h spcifi d valu for coun down. If h s valu is 0, h imr will coun up o a maxim um of hours and HOLD. Rv Dcmbr 30, 1995

125 MMI Produc Documnaion Programmr Alphab Coninud... OPCODE T I M Unipro 3.5 Procss Conrol 1 Aug. 1997

126 Programming Unipro3.5 E I h r s C h c k o s i f h Rv Dcmbr 30, 1995

127 MMI Produc Documnaion i m r i s a b o v h s p c i f i d v a l u. Unipro 3.5 Procss Conrol 1 Aug. 1997

128 Programming Unipro3.5 U U N T I L o 9 9 C a u s s h P r o g r Rv Dcmbr 30, 1995

129 MMI Produc Documnaion a m m r o w a i u n i l h p r c n o u p u Unipro 3.5 Procss Conrol 1 Aug. 1997

130 Programming Unipro3.5 r a c h s h s p c i f i d v a l u. T h i s Rv Dcmbr 30, 1995

131 MMI Produc Documnaion O P C O D E i s u s d w h n i i s d s i r d o Unipro 3.5 Procss Conrol 1 Aug. 1997

132 Programming Unipro3.5 k n o w w h n a l o a d i s u p o m p r a u r Rv Dcmbr 30, 1995

133 MMI Produc Documnaion. S i n c h p r c n o u p u n d d o Unipro 3.5 Procss Conrol 1 Aug. 1997

134 Programming Unipro3.5 m a i n a i n h f u r n a c a a g i v n m Rv Dcmbr 30, 1995

135 MMI Produc Documnaion p r a u r c a n b d r m i n d, h l o a d Unipro 3.5 Procss Conrol 1 Aug. 1997

136 Programming Unipro3.5 w i l l b u p o m p r a u r w h n h p Rv Dcmbr 30, 1995

137 MMI Produc Documnaion r c n o u p u r u r n s o h a v a l u. Unipro 3.5 Procss Conrol 1 Aug. 1997

138 Programming Unipro3.5 Y A U X I o C h c k o s Rv Dcmbr 30, 1995

139 MMI Produc Documnaion i f h a u x i l i a r y i n p u i s a b o v h s Unipro 3.5 Procss Conrol 1 Aug. 1997

140 Programming Unipro3.5 = p c i f i d v a l u. P I D E Q A l l Rv Dcmbr 30, 1995

141 MMI Produc Documnaion o w s h R s, R a, L O P O a n d H I P O p a Unipro 3.5 Procss Conrol 1 Aug. 1997

142 Programming Unipro3.5 r a m r s o b c h a n g d b y h P r o g r a Rv Dcmbr 30, 1995

143 MMI Produc Documnaion m m r. * O n l y i f p r c d d b y P Unipro 3.5 Procss Conrol 1 Aug. 1997

144 Programming Unipro3.5 - O P C O D E. N O P N o o p r a i o n. Rv Dcmbr 30, 1995

145 MMI Produc Documnaion ( D a a i s f o r c d o 0 ) * Rfr o NOTE a h nd of his scion for furhr informaion. No: Th P and = OPCODEs ar usd oghr as shown in h following xampl which nrs valus for h Pb=150, Rs=.3, Ra=.05, LOPO=20 and HIPO=95 01 P 0150 Pb= = 0030 Rs= = 0005 Ra= = 0020 Minimum %Oupu=20%* 05 = 0095 Maximum %Oupu=95%* 06 = 0016 Cycl Tim=16 Unipro 3.5 Procss Conrol 1 Aug. 1997

146 Programming Unipro3.5 * Whn alring h abov paramrs, no ha no dcimal poin appars. Rv Dcmbr 30, 1995

147 MMI Produc Documnaion No: Th xcuion of a JUMP or a GOSUB samn always loads h program ino working mmory whras an uncondiional BRANCH samn dos no rload h program. No ha h Programmr couns im in hours, nhs of hours (=6 minus) and hundrdhs of hours (=36 sconds) rahr ha in hours, minus, and sconds. Symbol Tabl of OPCODEs DISPLAY SYMBOL PROGRAM MER OPCODE A-ALARM b-bran C-AUXCN d-adref E-EVENT F-FSOAK G-GOSUB H-TEMPS Unipro 3.5 Procss Conrol 1 Aug. 1997

148 Programming Unipro3.5 h-tempi I-DELAY J-JUMP L-LIMIT Rv Dcmbr 30, 1995

149 MMI Produc Documnaion Symbol Tabl of OPCODEs Coninud... DISPLAY SYMBOL PROGRAM MER OPCODE n-ref#s OUTPUT OXINQ O- o- P-PID q-ref#i r-ramp S-SOAK T-TIMES -TIMEI Y-AUXI U-TOUTI Unipro 3.5 Procss Conrol 1 Aug. 1997

150 Programming Unipro3.5 =-PIDEQ --NOP Rv Dcmbr 30, 1995

151 MMI Produc Documnaion Limi Samns Thr ar various ways o forc a program o wai for somhing o happn. Alhough i may sm ha h spcifid condiion should b asily saisfid, i is sill wis o pu ralisic im limis on how long h wai should b. Th following char summarizs h ffc h LIMIT samn has on ach OPCODE. Effc of Limi Samn on OPCODES OPCODE Effc of Limi Samn A Effciv wih alarm cods 80 and 81. An 80 or limi samn ss dviaion band in dgrs, dcimal poin is ignord (i is 100 dgrs) b No Effc* C No Effc* d No Effc* E No ffc on vn oupu. On vn inpu, ss h maximum amoun of im o wai for ha vn o occur. An alarm 93 is displayd or soundd.** G No Effc* H Forcs a wai and ss h maximum amoun of im o wai for h mpraur o rach spoin +10 F(+5 C).** h Ss maximum im o wai for a condiion o b m.** I No Effc* J No Effc* L No Effc* n No Effc* Unipro 3.5 Procss Conrol 1 Aug. 1997

152 Programming Unipro3.5 o Ss h maximum im o wai for a condiion o b m.* P No Effc* q No Effc* r ILLEGAL! An r OPCODE mus always b followd by an H OPCODE. S No Effc* T No Effc* Ss maximum im o wai for a condiion o b m.** U Ss maximum im o wai for a condiion o b m.** Y Ss h maximum im allowd o wai for a condiion o b m.* = No Effc* - No Effc* * Whn a LIMIT samn follows his OPCODE i is inrprd as a NOP. ** An alarm 93 is displayd and/or soundd only if h limi samn is no followd by a branch. If h condiion is no m by h im lisd in h daa samn, h uni will display and/or sound an Alarm #93. If h alarm nd only b acknowldgd and opraion is o coninu, prss Enr onc o silnc h alarm and hn prss Sp o skip h LIMIT OPCODE and rsum opraion. Rv Dcmbr 30, 1995

153 MMI Produc Documnaion Th opraion of a limi samn afr h following OPCODEs is dscribd in mor dail blow: E (EVENT) (INPUT) - A limi samn hr will caus h program o wai for h spcifid vn INPUT (normally vn numbrs 8-15) o swich o h spcifid sa (ON OR OFF, 1 OR 0), bfor procding. If his dos no occur wihin h spcifid limi im, a limi im-ou alarm will occur. No: Th vn INPUT mus b hld in h rip sa for a las 30 sconds o mak sur ha h Programmr will acknowldg i. Thus, a momnary push buon could no b usd as an vn INPUT unlss som yp of laching schm is mployd. If a limi samn is no usd, h program may wai indfinily. Unipro 3.5 Procss Conrol 1 Aug. 1997

154 Programming Unipro3.5 Branch Samns H (TEMPS) A limi samn hr will caus h program o wai for h masurd mpraur o com o wihin +10 F (or +10 C) of h spcifid Spoin. If his dos no occur wihin h spcifid limi im, a limi im-ou alarm will occur. If no limi samn is usd, h Programmr simply ss h spcifid Spoin and gos on o h nx sp. Th maximum im ha a limi samn will accp is 40 hours. Us h Programmr Saus Display during a wai opraion o rval h im lf bfor a limi im-ou alarm will occur. Branch samns ar bs uilizd whn placd afr inquiry samns. If nihr a branch nor a limi samn is placd afr an inquiry h Programmr will si a h inquiry lin indfinily. A branch samn can immdialy follow an inquiry or i can placd afr h limi samn, for xampl: INQUIRY or INQUIRY BRANCH LIMIT BRANCH Th ffc of a branch afr an inquiry is o jump o a spcific lin in h program basd upon h oucom of h inquiry. Th forma of h branch OPCODE is b TT.FF; hrfor if h oucom is ru h program jumps o h sp numbr lisd firs. Whras, if h oucom is fals, h program jumps o h scond sp. Rv Dcmbr 30, 1995

155 MMI Produc Documnaion A limi samn bwn an inquiry and a branch jus ss a dfini im o wai for h inquiry o bcom ru. I has no ffc on h oucom of h inquiry or whr h program branchs o. I only ffcs h lngh of h im dlay. If a branch samn is no prcdd by an inquiry, or any condiional samn, h branch is auomaically assumd TRUE. An uncondiional branch is on in which h sps spcifid for ru and fals ar h sam. An uncondiional branch o sp 1 (b 01.01) will caus a program o loop back o h bginning of h program vry im h abov samn is ncounrd. Th diffrnc bwn a b and a J 0000 is ha h jump rloads h program and would hrfor pick up any changs did ino h program afr i was iniially sard. Wriing and Ediing a Program Wriing Bfor a program can vr b wrin ino h UNIPRO, h auhor mus undrsand and prform h following procss: 1. Drmin wha h program is o do, 2. Wri, rvis, and rwri an algorihm (program in words) unil par 1 works, 3. Consruc h program for h UNIPRO using h OPCODEs lisd in "Programmr Alphab". Th Programmr Edior can b usd o cra a nw program or modify an alrady xising program. Whil in Program Edi mod, h uni coninus o conrol h furnac (as long as h Auo LED is on), and a running program coninus if h program LED is on. Th Edior Mod: Unipro 3.5 Procss Conrol 1 Aug. 1997

156 Programming Unipro3.5 To g h uni ino h dior mod, prform h dual-ky opraion [Shif][Sp.] Th PROCESS window will hav h mssag EDIT displayd and h SET window will hav a XXXX displayd signifying h program numbr o b did. A his poin any of h 200 programs can b calld ino h di spac using h arrow kys o chang h ncssary digis. Tha is, h [lf arrow] or [righ arrow] kys can b usd o slc h digi o b changd and h [up arrow] or [down arrow] kys can b usd o slc 0 hrough 9. Nx, prss h [Enr] ky onc mor o bgin nring or modifying h program. Th PROCESS display will show sp 01. Th OPCODE characr is also displayd in h PROCESS display whil h SET display will show h DATA lin in various formas dpnding on h OPCODE characr. To advanc hrough ach sp of h program us h [Enr] ky; o mov backwards in h program us h [Shif] ky. A any poin, a sp can b insrd or dld. To insr a sp, prss Conrol Parm, his forcs h OPCODE a sp 19 o b los and a -(NOP) will appar. To dl a sp, prss [Alarm S ky], his causs a - NOP o b pulld in a sp 19. Us h [lf arrow] or [righ arrow] kys o drmin whhr h OPCODE or DATA is o b changd. If a daa characr is flashing mov lf or righ in h daa by using h arrows. If h OPCODE nds o flash prss h [lf arrow] unil h OPCODE characr flashs h [righ arrow] dos no allow accss o h OPCODE. If h OPCODE is o b changd, h [up arrow] or [down arrow] kys can b usd o scroll hrough h OPCODES alphabically. If ihr h "up arrow" or "down arrow" kys ar hld down, h OPCODEs will auomaically b displayd wih ach flash of h display. Whn nring daa, h "up arrow" and "down arrow" kys can b usd o slc 0 hrough 9 (or ngaiv sign, if applicabl). Rv Dcmbr 30, 1995