Features and Benefits

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2 Features and Benefits How to Order Standard Specifications Options ushions Bumpers Shock bsorbers Mounting Options Shaft Seal over and Pilot Ring Shaft Options Kinetic Energy Basic Formula Size and Selection Example Specifications Port and ushion Locations Multi-Position Rotary ctuators Numatics 00 Rev. /0

3 Rotary ctuator The is a heavy-duty rack and pinion style rotary actuator that is designed to excel in the most rigid applications. The R Series includes a high torque-to-size ratio as well as accurate positioning. Rack and Pinion The rack and pinion is made from high strength alloy steel. It is induction hardened for long life. The geometry factors of the rack and pinion have been balanced to ensure equal wear, which provides maximum gear life. The pinion shaft includes a male key as standard offering. Ball Bearings The ball bearings are sealed and prelubed in an effort to prevent contamination from negatively affecting the operation. They are sized to except high loads and still retain smooth maintenance free operation. Rack Bushing The rack bushing is made from bearing bronze. The durability of the bushing enables it to support nearly the full length of the rack. Furthermore, we have included a small gap to allow grease/lubrication to be added. Tube The profile tube is hard coat anodized. The hard coating is an electrochemical process, which produces a very dense surface of aluminum oxide. This surface has extreme hardness (60 R.), excellent wear and corrosion resistance, and low coefficient of friction. End aps The end caps are accurately machined from (606-T6) solid aluminum bar stock. They are anodized for corrosion resistance. dditionally, port positioning is extremely flexible. Rod Seal The carboxilated nitrile with Teflon compound rod seals is selflubricating and durable. The rounded lip design ensures proper sealing and long life. Tie Rods The tie rods are 00,000 psi minimum yield steel for maximum holding power. They are roll formed for superior strength and engagement. Piston The solid aluminum alloy piston is strong and durable. magnet groove is standard allowing for easy field conversation. Piston Seal The piston seal is a carboxilated nitrile with Teflon compound for self-lubricating. The U-cup type seal construction is proven and durable. Wear Band The wear band is a stable, lubricating strip located on the piston. Grease Opening /-8 tapped hole (which is plugged) is provided for future installation of an optional grease fitting. Note that the unit is pre-lubed. Teflon is a registered trademark of DuPont. For detailed information regarding the properties of Teflon, please call Standard Specifications: Bore sizes from through -/ Nominal pressure rating is 0 psi air Standard rotations are:, 90, 80, 70, and 60 Minimum breakaway pressure: psi non-cushioned, 0 psi cushioned Standard temperature -0 F to 6 F (- to 7 ) NPTF ports Flexible port locating The keyway at position :00, is always the mid-rotation of the actuator unless otherwise specified.

4 How to Order Mounting F = Front Flange R = Rear Flange P = Pilot Ring B = Bottom Flange S = Standard Mount Type R = Single Rack BR = Double Rack R = Position Single Rack DR* = Position Single Rack ER** = Position Single Rack * Must specify X dimension. ** Must specify X and Y dimensions. Size E = " Bore K = -/" Bore L = " Bore M = -/" Bore P = -/" Bore Degrees Rotation 0 = 090 = = = = 60 ny degree of rotation can be specified. onsult factory for rotations of or greater than 000. Rod End ode = Single Male Keyed (Std) = Single Female Keyed = Double Male Keyed = Preloaded Keyway ushion and Port Positions Rotary ctuator SRK-80-0 Single Rack Double Rack Magnetic Piston 0 = No Magnet = Magnet Options = No Options B = Bumpers Both Directions B = Bumpers ounterclockwise BH = Bumpers lockwise K = ngle djustment Both Directions K = ngle djustment ounterclockwise KH = ngle djustment lockwise S = Shock bsorbers Both Directions S = Shock bsorbers ounterclockwise SH = Shock bsorbers lockwise SS = Shaft Seal overs V = Viton Seals ushions Position Standard No ushions W and W B D E W F G H J W K L M N W = lockwise W= ounter-clockwise Ports Position Size ode /8 / /8 / B D E H I J K N O P Q T U V W NOTE: onsult factory for repair kit information. PORTS SHOWN IN POSITION. S = STNDRD = VILBLE

5 Standard Specifications Maximum operating pressure: 0 psi pneumatic F F/ T TYP. ØP PINION JOURNL U PORT SIZE (NPTF) + (G x DEGREE OF ROTTION) E D M KEYWY SHOWN IN MIDSTROKE POSITION E/ Rotary ctuator Standard rotations:, 90, 80, 70, 60 and other rotations optional Maximum breakaway pressure: psi non-cushion, 0 psi cushioned Operating temperature: 0 F to 80 F (standard seals) -0 F to 00 F (viton seals) BORE NUMBER OF THEORETIL TORQUE OUTPUT (in-lbs) DISPLEMENT MX. NGULR MX. ROTTIONL MODEL U. IN./DEG. OF BKLSH, RKS 0 psi 00 psi 0 psi TOTL (DEGREES) ROTTION MINUTES " SRE " SBRE /" SRK /" SBRK " SRL " SBRL /" SRM /" SBRM /" SRP /" SBRP llow 0% for friction loss. Standard Mount Dimensions R SQ. J MTG. HOLES (X NERSIDE; X FRSIDE) (X BSE) BORE B D E F G H J K L M N O P R T U V 7 / /-0 X /8 DEEP.00/.99 7/8./.7.0/. / /6 0.7 /8 / / / / 8 / 9 / 9 / / / / /6-8 X / DEEP /8-6 X / DEEP /- X / DEEP /-0 X DEEP ØK SHFT.87/.87./..7/.7.70/.79 7/8 7/8 / / N.88/.90.0/../..7/.77 L O.77/ /.976.0/.9./. / / / B H B/ H/ / 7/6 /6 / / / / /8 /6 / / /6

6 Options Rotary ctuator Rotation djust Rotation adjusting knobs can be added to control rotation more precisely. They can be used on both ends or on either end individually. Rotation adjusters can be used in conjunction with cushions. Their "high tech" style makes rotation adjustment easy to do without tools. The metric set screw in the side of knob securely locks the rotation setting. Thus, the rotation is very easy to adjust, but cannot be changed without a metric allen wrench. When used with cushions, maximum rotation adjustment will still allow at least 0 o of rotation to be in cushion. ushions Seals Into ushion Out of ushion ushions can be added to meter deceleration. ushion adjustment needles can be put in any quadrant. Normally, cushions will be added to only one half of the double rack unit. The cushion and its operation is very similar to our current series design. Rotation adjust can be used in conjunction with cushions. ushions and Shock absorbers together are not available. Bumpers Bumper seals can be added to reduce impact. The bumper and seal are one piece. Bumpers can be used in conjunction with cushions if necessary. NOTE: annot be used with rotation adjustment. Shock bsorbers Hydraulic shock absorbers can be added to reduce noise and large impacts. Shocks are fixed orifice selfcompensating type. They can also be used for rotation adjust. The /" bore rotary actuator will not have this option. ushions and shock absorbers together are not available. NOTE: Shock cannot be adjusted. øb BORE B / / / Our cushion seal has a built-in function. It seals in one direction and permits full flow in the opposite direction DEGREE OF ROTTION PER END 0 Flows 6

7 Mounting Options Flanges Front and Rear Flange BORE B D E F G / / / / / / 7/ / /8 / /8 Shaft Seal over and Pilot Ring Rotary ctuator Bottom Flange The pilot ring and the shaft seal cover are dimensionally the same. Pilot rings are used to help center the shaft to the work piece. Shaft seal covers are used to prevent contamination to the ball bearings. They can only be used on single and double male shafts. Shaft Options L TYP. D X øf THRU Double Male Keyed B øg THRU BORE / / / L E E D X øf THRU BORE B D E F / / / / / / 7/ / BORE B / / / Single Female Keyed B BORE B D E N/ N/ / / / D øb E ø THRU 7

8 Kinetic Energy Basic Formula Thin Disk-End mounted on center a r r J = W X g J = W X a g W Rotary ctuator KE = / Jω Where: ngle traveled (degrees) ω = 0.0 x Rotation time (seconds) KE = Kinetic Energy (in-lb) J = Rotational mass moment of inertia (in-lb-sec ) (Dependent on physical size of object and weight) ω = Peak Velocity (rad/sec) (ssuming twice average velocity) W = Weight of load (lb) g = Gravitational constant = 86. in/sec r = Radius of gyration (in) Moments of Inertia Maximum Kinetic Energy Rating for Models Based on onfiguration (in-lb) BORE " /" " /" /" STNDRD Thin Rectangular Plate- Mounted on center ROTTION DJUSTERS USHIONS Thin Disk- Mounted on center Thin Rectangular Plate a r r J = W X g J = W a + c W b + c x + x g g b c SHOK BSORBERS (PER YLE/PER HOUR) W 0/00,000 /00, /600, /600,000 Point Load Slender Rod W W g J = x r N/ a b R W J = W a W b x + x g g W 8

9 Size and Selection Example Point load application W= lb. load r= inch arm length Want to use / bore rotary actuator Need to rotate 80 degrees in seconds Should I use bumpers, cushions, shocks, or none of these? From atalog: ω = 0.0 x ω = 0.0 x ω =. SE W J = x r g ngle traveled (DEG) Rotation time (SE)f 80 DEG SE f SE J = LB x IN 86. IN J =.86 IN-LB-SE KE = / Jω KE = x.86 IN-LB-SE x KE = 9. IN-LB. SE Looking at Kinetic Energy Rating hart: Rotary ctuator Maximum KE=0 IN-LBS for a /" bore rotary with cushions Therefore, application requires cushions. BORE / / / STNDRD Point Load J = x r Maximum Kinetic Energy Rating for Models Based on onfiguration (in-lb) STROKE DJUSTERS USHIONS SHOK BSORBERS (PER YLE/PER HR.) 0/00,000 /00,000 W g R 600/600, /600,000 N/ W 9

10 Specifications Unit Weights (lbs) MODEL SRE SBRE SRK SBRK SRL SBRL SRM SBRM SRP SBRP ROTTION (DEGREES) Port and ushion Locations Standard port location is position. Standard cushion location is position. Ports and/or cushions in position are only available on single rack rotary actuators. Rotary ctuator Bearing Load apacities BORE / / / Single Rack Double Rack PORTS SHOWN IN POSITION. BORE SIZE / / / S=Standard =vailable RDIL LOD (lb) THRUST LOD (lb) DISTNE BETWEEN BERINGS (in) PORT SIZE /8 / /8 / S - - S S S S

11 Rotary ctuator Multi-position Rotary ctuator Position Our rotary actuators are available in various multi-position configurations. The following shows, and position types. onsult factory. F BORE B D E F G H J K L M N O P R T U V 7 / /-0 X /8 DEEP.00/.99 7/8./.7.0/. / /6 0.7 /8 / / 8 / / /6-8 X / DEEP.87/.87 7/8.88/.90.77/.76 / / /6 / / F/ Dimensions 9 / 9 / / T TYP. / ØP PINION JOURNL 6 8 U PORT SIZE (NPTF) (G x W ) E D M KEYWY SHOWN IN MIDSTROKE POSITION E/ J MTG. HOLES (X NERSIDE; X FRSIDE) (X BSE) /8-6 X / DEEP /- X / DEEP /-0 X DEEP./..7/.7.70/.79 three position rotary actuator provides one intermediate stopping position between the full counterclockwise and full clockwise position. The full counterclockwise position is achieved by pressurizing port. The intermediate position is achieved by pressurizing both ports and. The final clockwise position is achieved by pressurizing port. Rotation adjustment for the full counterclockwise and full clockwise positions only are standard. 7/8 / / R SQ..0/../..7/.77 ØK SHFT.986/.976.0/.9./. / / PORTS SHOWN IN POSITION /6 / /.7 /6 0.7 / V N L O B H B/ H/ /8 / / / /6

12 Position W o = Full Rotation = First Intermediate Rotation X o F Rotary ctuator Dimensions BORE B D E F H J K L / /-0 X /8 DEEP.00/.99 7/8 / F/ W = FULL ROTTION / / X = FIRST INTERMEDITE ROTTION / / 7/8 /8 / / four position rotary actuator provides two intermediate stopping positions between the full counterclockwise and full clockwise positions. The full counterclockwise position is achieved by pressurizing port. The first intermediate position is achieved by pressurizing both ports and. The second intermediate position is achieved by pressurizing both ports and. The final position is achieved by pressurizing port 6. Rotation adjustment for the full counterclockwise and full clockwise positions only are standard /6-8 X / DEEP /8-6 X / DEEP /- X / DEEP /-0 X DEEP.87/.87./..7/.7.70/.79 M N O P Q R T U V Z./.7.88/.90.0/../..7/.77 T TYP. Z + Q(W - X ).0/..77/ /.976.0/.9./. 6.6Z + Q(W + X ) ØP PINION JOURNL U PORT SIZE (NPTF) /8 / / / E D PORTS SHOWN IN POSITION M KEYWY SHOWN IN MIDSTROKE POSITION E/ + (Q x W ) T TYP. J MTG. HOLES (X NERSIDE; X FRSIDE) (X BSE) 7/6 7/6 /6 / V ØK SHFT /8 / / / /8 / /6 / / /6 R SQ. 6 N L O B H B/ H/ / 7/8 7/8 / / 6 7/8 7 /8 7 7/8 8 /8 9 /

13 Position W o = Full Rotation X o = First Intermediate Rotation Y o = Third Intermediate Rotation F F/ W = FULL ROTTION Dimensions Rotary ctuator Bore B D E F H J K L / /-0 X /8 DEEP.00/.99 7/8 / / / / / 7/8 /8 / / five position rotary actuator provides three intermediate stopping positions between the full counterclockwise and full clockwise positions. The full counterclockwise position is achieved by pressurizing port. The first intermediate position is achieved by pressurizing both ports and. The second intermediate position is achieved by pressurizing both ports and. The third intermediate position is achieved by pressurizing both ports 6 and 7. The final clockwise position is achieved by pressurizing port 8. Rotation adjustment for the full counterclockwise and full clockwise positions only are standard /6-8 X / DEEP /8-6 X / DEEP /- X / DEEP /-0 X DEEP.87/.87./..7/.7.70/.79 M N O P Q R T U V Z./.7.0/. / /6 0.7 /8 / 6 7/8.88/.90.77/.76 / / /6 7 /8.0/../..7/.77 T TYP. X = FIRST INTERMEDITE ROTTION Y = THIRD INTERMEDITE ROTTION Z + Q(W - X ) Z + Q(W + X ).986/.976.0/.9./. ØP PINION JOURNL + (Q x W ) - T U PORT SIZE (NPTF) PORTS SHOWN IN POSITION / / E D + (Q x W ) - T M KEYWY SHOWN IN MIDSTROKE POSITION E/ Z + Q(W - Y ) Z + Q(W + X ) J MTG. HOLES (X NERSIDE; X FRSIDE) (X BSE) /6 /6 6 / V / / /8 / / H /6 R SQ. ØK SHFT N L O B B/ H/ 7 / 7/8 7/8 / / 7 7/8 8 /8 9 /

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