BEAT IV PARTS BOOK SUPPLEMENT

Transcription

1 BEAT IV PARTS BOOK SUPPLEMENT

2 SEWING HEAD ASSEMBLY SEWING HEAD ASSEMBLY ITEM PART No. DESCRIPTION EBN000 DC MOTOR DTM-500 EBN00 POSITION CORDER (LBJ-00-00)A T-IV P005 PULLEY, MXL05 P000 COVER, SEWING HEAD SIDE P000 COVER, NEEDLE POSITIONER P000 BELT, TIMING 0XL0 P00 BELT, 0MXL05, ENCODER P000 BRACKET, MAIN MOTOR MOUNT P00 BRACKET, ENCODER P055 CABLE, THREAD GUIDE GROUND P05 CABLE, SEWING HEAD GROUND P05 CABLE, DRIVE MOTOR GROUND P05 CABLE, COLOR CHANGE MOTOR GROUND P0 PULLEY, MXL05, ENCODER P05 PULLEY, XL0 P0 PULLEY, XL0 HEAD P0 ADAPTER, ENCODER P0 SPACER, DRIVE MOTOR P00 M X 0. X 0 PHILLIPS TRUSS HEAD P0 #0- X / HEX SOC. BUTTON HEAD P0 GROMMET, MOTOR BRACKET BNMX M X 0. X.00mm LG. SCREW,SOC HD BNMX M X 0.5 X SOCKET HEAD CAP SCREW P05 #- X / PHILLIPS PAN HEAD SCREW P050 # FLAT WASHER P005 #- X / HEX SOC HD SCREW P05 /- X / HEX SOC BUTTON HD SCREW P050 / SPLIT LOCK WASHER P050 / SAE FLAT WASHER P0 M X HEX SOCKET CAP SCREW P0 M SPLIT LOCKWASHER P000 M FLAT WASHER QTY.

3 ) ~) // I I I! I ' I / I! I, (' ~""~ \_V. // ~('~ b,--~/ ).\ ~i n. V:J '.r;-\ 0 / I I / ' I 'g)---~.iapa\ ~rrc~'i <;~ANn PAR Na. JCSc;;,-, ION P0~~~~ RRAtKF"' FN<;IONF" RFA AJC0 SPRING, T ~cad E\S C\ 'JJ0S,ST~J. ~HREAJ ENSION AIJJ0 _C>AS[, ~IIR[AJ T::~SICN AJJ05 ~~0, T-'<~ AD 0~ -\~[](i"5 WAS+R, ~~~fllll f\si~'\ ~/'~:.: i-;"(~~kr --~~IUN fjf,~> P!lCT w~ X J " L"S ~RUSS ~J ;;c~ Zl'lrCCJ 'co~ AT IV S~W\G IICA: Ass~wo:_Y PLC0C -HREA~ STA\J H~ /'" j/0 C,\S~ f XI~C HOX H~r j~;_, lr'{t_au C~~t 'CJ0 'A X ' SOC. lid. C~.-~ s:~. PCJ' \; X P~IL-"0: HD_ S:'< PR/ ~-'ih i.'p. HF. IC.,\ I GCK ~las. ~

4 ITEM PART No. DESCRIPTION A000 SPRING, THREAD TENSION A0005 STUD, THREAD TENSION A000 WASHER, THREAD TENSION A000 BASE, THREAD TENSION 5 A000 KNOB, THREAD TOP 0 5 U.S. THREAD STAND A000 PIN, ARM SPOOL (PLASTIC) KF00 SPOOL HOLDER FELT P000 THREAD HOLDER BASE P00 THREAD HOLDER, TENSION BAR P00 THREAD HOLDER, SUPPORT SHAFT P00 THREAD HOLDER, EYELET P00 P005 P0 P0 P00 THREAD HOLDER, TENSION BRACKET EYELET, CERAMIC F M5x0.x HEX SOC. SET SCREW M5x0.x PHIL.FLAT HD. SCREW Mx0 HEX SOC CAP SCREW QTY

5 BEAT-IV PRODUCTION MACHINE ITEM PART No. DESCRIPTION QTY. P00 BRACKET, TENSIONER BEAT A000 A0005 SPRING, THREAD TENSION STUD, THREAD TENSION 5 A000 A000 BASE, THREAD TENSION KNOB, THREAD TOP A000 P00 WASHER, THREAD TENSION BRACKET, TENSION BASE P00 M X 0 PHILLIPS TRUSS HD. SCR.

6 ITEM PANTOGRAPH ARM ASSY PART NO. DESCRIPTION QTY. P00 PANTOGRAPH ARM EXTRUSION P00 RAIL, X-PANTO. BEARING GUIDE P0 #-x/ FLAT HEAD HEX SOC P00 CARRIER,PANTO HOOP ARM LEFT P005 CARRIER,PANTO HOOP ARM RIGHT P00 BEARING, FLANGED P00 PULLEY, 0MXL05, IDLER P055 /" WASHER, SHIM P0 /-0x5/ SOC BUTTON HD SCREW P00 CARRIER, PANTOGRAPH BEARING P005 /-0x5/ SOC HD CAP SCREW P00 /-0x SOC HD BUTTON SCREW P050 /" LOCK WASHER SPLIT P00 DECAL, PANTOGRAPH ARM P0 MAGNET, Ø/x/ RARE EARTH P000-0x/ PEM SELF-CLINCH STUD P0-0 SMALL PATTERN HEX NUT P00 /-0x/ HEX SOC HD CAP SCREW P0 0-x/ PHIL PAN HD SCREW P00 0- HEX NUT P00 BRACKET, PANTO BRG ADJUST LEFT P000 BRACKET, PANTO BRG ADJUST RIGHT P00 SPRING, EXTENSION PANTOGRAPH N/A LOCTITE P05 WASHER SHIM, THICKER P050 #0 INTERNAL TOOTH LOCK WASHER

7 ITEM PANTOGRAPH ARM ASSY PART NO. DESCRIPTION QTY. P0005 FELT, TUBULAR PANTOGRAPH P00 BEARING, FLANGE ENGLISH P0 BRACKET, PANTO. TUBULAR MOUNT P0 BRACKET, TUBULAR SUPPORT P00 PULLEY, TIMING, 0M-L0M, IDLE P00 BEARING, SLIDE PACK P055 ARM, TUBULAR PANTOGRAPH P05 CARRIER, TUBULAR PANTOGRAPH P00 DECAL, PANTOGRAPH ARM P0 #-x5/ HEX SOC BUTTON SCREW 0 P055 WASHER SHIM P000 #0-x/ HEX SOC FLAT HD SCREW P00 #0-x/ SOC BUTTON HD SCREW P00 #0-x/ HEX SOC SET SCREW P00 /-0x/ SOC BUT HD CAP SCREW P00 M5x0mm HEX SOC FLAT HD SCREW

8 ZP500 BEAT IV BASE ASSEMBLY COMPLETE (PRE-TUBULAR) (SHEET OF ) NOTES: > MOUNT ITEM NO'S,, TO # DRIVE SHAFT BEFORE MOUNTING TO # BASE. > MOUNT ITEM NO'S # TO # & # BEFORE MOUNTING TO # BASE.

9 ZP500 BEAT IV BASE ASSEMBLY COMPLETE (PRE-TUBULAR) (SHEET OF ) _ \ ~\' \ \ '. ' '

10 ZP500 BEAT IV BASE ASSEMBLY COMPLETE (PRE-TUBULAR) (SHEET OF )

11 ZP500 BEAT IV BASE ASSEMBLY COMPLETE (PRE-TUBULAR) ITEM PART No. DESCRIPTION QTY. P5000 " x /" ADHESIVE NEOPRENE ft P5000 " x 5/" ADHESIVE NEOPRENE ft P5000 GROMMET STRIP in P000 R.T.V., OIL SEALANT 5 EBN00 PULSE MOTOR EBN00 PULSE MOTOR P5005 PULLEY, 5XL0 P50 P0000 P000 P0005 P000 P000 P000 CLAMP, TIMING BELT Y-PANTO P00 CLAMP, TIMING BELT P00 PULLEY, 0XL0 P000 BEARING, PILLOW BLOCK P00 BEARING, LINEAR /" P00 BEARING, FLANGED P00 SHAFT, DRIVE Y-PANTOGRAPH P00 P00 P005 P000 P000 P00 P00 P00 P0 P0 P0 P00 P00 P00 /" I.D. x /" SPACER P00 #-0x/ PAN HD. MACHINE SCR. P005 /-0 x /" HEX SOC CAP SCREW P00 /-0 x -/" FULL THD HEX BOLT P00 /-0 x " HEX SOC BUTTON HD. P00 #0- x /" HEX. SOC. CAP SCR. P0 #0- x /" INDENTED HEX HD SCR. P0 P0 P05 P0 P050 P050 P050 P055 P050 P055 P05 P05 P050 P05 P05 P05 P050 P00 P00 P0 P00 P00 P0 P0 P0 BELT, TIMING LARGE 00XL0 BRACKET, SHAFT SUPPORT, FRONT BRACKET, SHAFT SUPPORT, REAR BRACKET,LEFT SIDE MOUNT ANGLE BRACKET.RIGHT SIDE MOUNT ANGLE BRACKET, Y-STEPPER MOTOR SEAL, LINEAR BEARING CARRIER, Y-PANTOGRAPH BLOCK, PULLEY ADJUSTMENT BASE, WELDMENT & FAB. BEAT IV COVER, BACK PANEL BELT, TIMING 5-5M- BELT, TIMING, SM-L0 BRACKET, X-STEPPER MOTOR PULLEY, M5-L0M PULLEY, M5-L0M, IDLER PULLEY, 0M-L0M SHAFT, PRECISION PLUG /-0 x 5/" HEX. SOC. BUTTON HD. #0- x /" SOC HD CAP SCREW #0- x " SOC HD CAP SCREW #0- x " PHIL PAN HD BRASS WASHER, SPRING TENSION #0 INTERNAL TOOTH LOCK WASHER #0 FLAT WASHER #0 BRASS WASHER /" SAE FLAT WASHER - PLATED /" WASHER, SHIM mm FLAT WASHER #0 LOCK WASHER SPLIT /" LOCK WASHER SPLIT 5/" LOCK WASHER SPLIT /" O-RING /" O-RING WASHER, BEARING FLANGE 5/- x /" HEX HD. BOLT 5/- x /" HEX SOC. CAP SCREW #0- x /" SOC HD CAP SCREW 5/- HEX NUT /-0 HEX NUT #-0 SMALL PATTERN HEX. NUT #0- x /" HEX SOC BUTTON HD. #0- x 5/" SOC HD CAP SCREW P0 #0- x 5/" SOC FLAT HD SCREW P0 #0- BRASS HEX NUT ZP000 SEWING HEAD ASSEMBLY ZP00 ARM, PANTO FABRICATION ZP00 TABLE TOP ASS'Y P00 M x 50 HEX SOCKET CAP SCREW P00 M SPLIT LOCK WASHER

12 ZP50 BEAT IV BASE ASSEMBLY COMPLETE (TUBULAR) (SHEET 0F )

13 ZP50 BEAT IV BASE ASSEMBLY COMPLETE (TUBULAR) (SHEET 0F ) ' " / I (J) J ' / /

14 ZP50 BEAT IV BASE ASSEMBLY COMPLETE (TUBULAR) (SHEET OF ) a 00 g~ " '

15 ZP50 BEAT IV BASE ASSEMBLY COMPLETE (TUBULAR) ITEM PART No. DESCRIPTION QTY P5000 " X /" ADHESIVE NEOPRENE P5000 " X 5/" ADHESIVE NEOPRENE P5000 GROMMET STRIP P000 R.T.V. OIL SEALANT P50 BELT, TIMING 00XL0 P0000 BRACKET, SHAFT SUPP, FRONT P000 BRACKET, SHAFT SUPP, REAR P0005 BRACKET, LEFT SIDE MOUNT ANGLE P000 BRACKET, RIGHT SIDE MOUNT ANGLE P000 CLAMP, TIMING BELT Y-PANTO P00 CLAMP, TIMING BELT P00 PULLEY, TIMING (0XL0) P00 PULLEY, TIMING (5XL0) P000 BEARING, PILLOW BLOCK P00 BEARING, FLANGE ENGLISH P00 BUSHING, LINEAR /"ID. CERAMIC P00 SHAFT, DRIVE Y-PANTO P005 BLOCK, PULLEY ADJUSTMENT P000 BASE, WELDMENT & FAB., BEAT P000 COVER, BACK PANEL P00 BELT, TIMING, 5-5M-L0 P00 BELT, TIMING, SM-L0 P00 BRACKET, X-STEPPER MOTOR P0 BRACKET, BEAT-IV Y-STEPPER MOTOR P0 CABLE, X-STEPPER EXTENSION P0 CABLE, Y-STEPPER EXTENSION P0 PULLEY, TIMING, M5-L0M P0 PULLEY, TIMING, M5-L0M, IDLE P0 PULLEY, TIMING, 0M-L0M, / BORE P050 CARRIER, Y-PANTO. TUBULAR P050 STEPPER MOTOR, PANTO P00 SHAFT, PRECISION Y-PANTO P00 PLUG, PLASTIC P00 /" I.D. X.05 SPACER P00 M X 50 HEX SOCKET CAP SCREW P00 M SPLIT LOCK WASHER P00 #-0x/ BLK SOC HD CAP SCREW P005 /-0x/ SOC HEAD SCREW P00 /-0X / HEX HEAD SCREW-FULL THREAD P00 /-0X.00 HEX SOCK BUTTON HD P00 #0-X/ SOC.HD.SCREW. 5 P0 #0- x / INDENTED HEX HEAD SCREW P0 /-0 X 5/ BUTTON HEAD SCREW 0 P0 #0- X / SOCKET HD CAP SCREW P05 #0- X SOCKET HEAD CAP SCREW P0 #0- X.00 PHIL PAN HD. BRASS P050 / SPRING TENSION WASHER P050 #0 INTERNAL TOOTH LOCK WASHER P050 #0 FLAT WASHER P055 #0 FLAT WASHER (BRASS) P050 /"SAE FLAT WASHER-PLATED P055 /" WASHER, SHIM P05 mm FLAT WASHER 0 P05 #0 LOCK WASHER SPLIT 5 P050 /" LOCK WASHER P05 5/ SPLIT LOCK WASHER P05 /" O-RING P050 WASHER, BEARING FLANGE P00 5/- X /" HEX HEAD BOLT 5 P00 5/- X / HEX SOC.CAP SCREW P0 #0- X /" SOCKET HEAD CAP SCREW P00 5/- HEX NUT P00 /-0 HEX NUT P0 #-0 SMALL PATTERN HEX NUT P0 #0- X / HEX SOC. BUTTON HD. P0 #0- X 5/ HEX SOCKET P0 #0-X5/ HEX SOC FLAT HEAD SCREW P0 #0- HEX NUT BRASS ZP00 BEAT IV SEW HEAD.ASSEMBLY ZP0 BEAT IV PANTO ASSEMBLY ZP0 BEAT IV TABLE TOP ASSEMBLY P00 SEAL,LINEAR BEARING

16 ZP00 ELECTRONICS ASSY (SHEET OF ) ~l " ' I l~ or@ "

17 ZP00 ELECTRONICS ASSY (SHEET OF )!:Cf<NECT TD < J ON BE~T--00> <:PU, P.C.B. " I M ~ ~, I '" ~ ;;;

18 ZP00 ELECTRONICS ASSY (SHEET OF ) "

19 CABLE DIAGRAM FOR BEAT IV (SHEET OF ) WHITE TO 00V TERMINAL BLOCK BLUE TO 50V TERMINAL BLOCK 50V 00V TERMINAL BLOCK C.C. MOTOR TRIM MOTOR CONN. A TRIM AMP CN TRIM AMP CN CONN. H CONN. B SEWING HEAD SWITCH TRIM MOTOR C.C LOCK CONN. C TRIM AMP CN C.C LOCK HEAD CARD CONN. E CONN. F TRIM AMP POWER CN5 DRIVER J5 CONN. D TRIM SOLENOID CONN. G POWER DRIVER J STYLE PACK CONNECTOR BLUE TO 50V TERMINAL BLOCK WHITE TO 00V TERMINAL BLOCK TO 00V TERMINAL BLOCK PARALLEL CONNECTOR P0 P0 P050 P005 LOGIC POWER SUPPLY P P EBN00 LINE LCD H5 P005 P0 CONN. G CN CN P05 EBN000 LINE LCD LM0L P05 J J J J P0 SPEED CONTROL POT. P0 CN CONN. C CN CN CN P05 J EBN0 POWER DRIVER BOARD BEAT -00 J0 P0 CN5 CN P05 CN EBN050 KEYBOARD BEAT 00 CONN. H CN EBN00 TRIM AMP BOARD BEAT YS T CN CONN. A CN5 CONN. E DRIVE MOTOR J J J P0 P0 J5 CONN. F THERMAL SENSOR EBN050 SDU COLOR CHANGE BOARD BEAT 0 CN OPEN CN CN CN P0 CN CN CN P0 ENCODER P0 EBN00 CONNECTOR BOARD BEAT 00 CN H STEPPER MOTOR V STEPPER MOTOR CONN. F CN EBN00 THREAD DETECTOR BOARD BEAT 00BD LOCK SOLENOID SENSOR BATTERY HOUSING JUMP SOLENOID WHITE WIRES CN CN THREAD BREAK SENSOR

20 ZP00 ELECTRONICS ASSY ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY P5000 EBN00 EBN00 EBN050 EBN00 EBN00 EBN000 EBN00 EBN00 EBN00 FA P0 P0 P00 P00 P5005 P0 P0005 P0000 P005 P005 P000 P000 P000 P000 P00 P00 P00 P005 P00 P0 P00 P000 P00 P00 P00 P00 P00 P0 P0 P0 P0 P05 P0 P0 GROMMET STRIP POWER DRIVER BOARD BEAT-IV-00 CONTROL BOARD BEAT-IV-00 KEYBOARD BEAT-IV-00 CONNECTOR BOARD BEAT-IV-00 BEAT-IV LINE LCD H5 BEAT-IV LINE LCD LM0L POWER INTOLET ZUG0- NOFUSE BREAKER NRF00 5A THREAD CUTTING PCB BEAT-IV-YS-T BEAT-IV POWER SOURCE BOX 5 CABLE TIE CABLE TIES ADHESIVE MOUNTS-SQUARE ADHESIVE MOUNTS-RECTANGLE FLAT WIRE CLIP,ADHESIVE BACKED # STICK ON CABLE CLAMP BATTERY HOUSING SWITCH, STOP CABLE, RIGHT TOP COVER TETHER LOGIC POWER SUPPLY COVER, CENTER, PULLEY COVER, KEYBOARD COVER, RIGHT COVER, CRT DATA IN COVER, DISK DRIVE CONTROLS COVER, DISK DRIVE HOLE BRACKET, CPU MOUNT BRACKET, THREAD CUT PCB BRACKET, POWER PCB SUPPORT BRACKET, POWER SUPPLY HINGE, COVER, KEYBOARD SWITCH, DPST, POWER RECEPTACLE, SOCKET CIRCUIT BREAKER CONNECTOR, POWER-IN FILTER TERMINAL BLOCK CABLE, BEAT HARNESS CABLE, COLOR CHANGE DATA CABLE, CONTROL DATA CABLE, CPU, DATA IN / OUT CABLE, FILTER GROUND CABLE, KEYBOARD, CPU CABLE, POWER SUPPLY GROUND CABLE, POWER SUPPLY, TERM. BLOCK P0 CABLE, SOCKET GROUND P0 CABLE, SOCKET TERM. BLOCK P050 CABLE, SWITCH P05 CABLE, SWITCH TO TRANSFORMER P05 CABLE, THREAD CUT DATA P05 CABLE, THREAD CUT DATA P05 CABLE, TRANSFORMER P05 CABLE, COLOR CHANGE PCB GROUND P00 CABLE, POWER PCB GROUND P0 CABLE, POWER SUPPLY EXTENSION P0 CABLE, BATTERY BEAT IV P0 CABLE, LCD EXTENSION P0 CABLE, KEYBOARD, CPU DISCONN. GROUND P05 CABLE, KEYBOARD, CPU GROUND P0 CABLE, EMERGENCY OFF SWITCH P0 CABLE, FAN P0 CABLE, POWER SUPPLY, CPU P0 CABLE, SPEED CONTROL EXTENSION P05 FAN, BEAT IV P05 TRANSFORMER, BEAT IV P000 DECAL, KEYBOARD CONSOLE P00 DECAL, DATA INPUT LEGEND P005 DECAL, STYLE PACK P000 CLAMP, CABLE DEKLIP / P00 /SQ.ADHESIVE CABLE TIE. P00 #-0x / PHILLIPS PAN HEAD SCREW P005 /-0x/ SOCKET HEAD SCREW P00 #0-x/ SOCKET HEAD SCREW P0 #-0x/ PHIL. PAN HD SELF TAP SCREW P0 #-x5/ PHILLIPS PAN HEAD SCREW P00 #-0x/ PHILLIPS FLAT HEAD M/S ZINC P00 #-0x/ PHILLIPS PAN HEAD SCREW P050 # EXTERNAL TOOTH WASHER P050 # SPLIT LOCK WASHER P050 # FLAT WASHER P05 #0 LOCK WASHER SPLIT P050 / LOCK WASHER P05 #-0 HEX NUT P0 #0-x/ HEX SOCKET BUTTON HEAD P00 #0- HEX NUT P00 DECAL, DISK DRIVE CONTROL COVER P0 ZP5 #0-x/ THUMB SCREW BEAT IV FAN ASSEMBLY 5

21 50 '" I "' -TI" -'A?-,,- r--::-:::-<tr-tn\ Q-v. ' '/:.:~Jl:.. I"ULL I L ', Lc.l ':0J!CG J'iAC CT, cov--r 'i[t" NC'i " -'0::5 ':::: L_CI< \las- cc srl:t '" "fl~.::ji :; 'I. ;JX:Y' -'-- -''\ HI; 5 -':;::JC::A T<IBL[ TC". R:GI - '-' /: ~ JC:.:ll li\llll ll--', LO.Af ' ' - :-::?r::j c ATI. T"lll c Tl" Rl- A \--R "' " ' ' " " :-; y c'(-' "'.~. ' I 'lj~'.j:c:.. '-l::j I ' -" \la~--li<,,,,;.. " ' ' ' :-,lf,"\t:-:-- :;:-T nnr ' ) I ' oo:-;~-?r:c -'0::"'-::0 'I:J " ~ ~ '~ ' I c. X m ::AI' SCRc.W '" \@ "fl~.:lj(y r,-..,,,, ' 'lir'shf - ~ "" of -;.;us "~'""

22 TABLE TOP ASS'Y ITEM PART NO. DESCRIPTION P00 KNOB, PHENOLIC /-0 (EFP) A000 ASS'Y HOOP SUPPORT (EFP) P500 CATCH, DRAW PULL P000 LEVELING FOOT, TUBULAR 5 P00 BRACKET, COVER RETAINER P0 BRACKET, LEAF RETAINER, TUBULAR P0 BRACKET, TABLE CLAMP, TUBULAR P00 TABLE TOP, LEFT BEAT TUBULAR P00 TABLE TOP, RIGHT BEAT TUBULAR P00 TABLE TOP, LEAF, TUBULAR P000 M FLAT WASHER P0 #0x/ PHIL PAN HD WOOD SCR P05 #0- x HEX SOC CAP SCREW P05 /" FLAT WASHER 5 P05 #0 LOCK WASHER SPLIT P00 /- HEX NUT P0 M5 FLAT WASHER P00 /- HEX HEAD BOLT BOTTOM VIEW OF TABLES P05 / "LOCK WASHER SPLIT QTY.

23 > - rr = r, v, v; <[ c_ / ~"' r G" c ~ ~ _j = J -r "' J ~ r zw ' 'Y c_l () 0 (JJ ~ nr " n N

24 c ~) \ \ \,-:_.,; \ ',,~, /\ Y; ;!.'-'--' r;;-,, ---.,.. / <' j\./ \I \d. <it:j \I(; VV ';J / I /llj c::_ I IY I /;\ \, ll,p.i '" II " '/ ~/ It ~~- I I ~ II I lj I I;;, Cjl I I /!, I '' ;{'--- /!; \ ---~ = I~ c I I I/,, \ / \.;/\!; -- II I, : I ~~ ' I / \ e) >- I <C