DRUM MOTOR DM 0080 DRUM MOTOR DM Technical data. Design variants and accessories
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- Christine Sharlene Townsend
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1 Practice-iented, scalable and thought out in detail: The new drum mot makes it easy to ild a completely indidual convey system and is dimensioned f the higher requirements f permissible belt tension from industry and belt manufacturers. With a broader speed spectrum, the covers all possible applications. The clever plug-and-play connection significantly simplifies the installation. Each mot is approved, tested, and modularized so that it can be produced and delivered around the wld in the shtest amount of time. The modular design of the allows a free combination of indidual module groups, such as shaft, end cover, shell, steel technopolymer gear, asynchronous synchronous mot winding, to perfectly meet the requirements of an application. In addition, various options, such as encoder, brake, backstop, rubber laggings, etc., as well as different accessies are available. With the platfm concept of the, it is possible to cover all al logistics applications in the food processing sect, as well as in industry, distrition and airpts. Technical data Asynchronous squirrel cage mot AC synchronous permanent magnet mot Insulation class of mot windings Class F, IEC (VDE 00) Class F, IEC (VDE 00) Voltage 0/00 V ± % (IEC /8) 0 00 V Most of the common ational voltages and frequencies are available upon request Frequency 0 Hz 00 Hz Shaft seal, al NBR NBR Protection rate IP9K IP9K Thermal controller Bi-metal switch Bi-metal switch Operating mode S S Ambient temperature, -phase mot + to + 0 C Low temperature ranges on request + to + 0 C Low temperature ranges on request Ambient temperature, -phase mot f + to + C + to +0 C applications with positive drive belts no belts Max. drum width FW 00 mm Other drum widths on request 00 mm Other drum widths on request Design variants and accessies Laggings Lagging f friction drive belts Lagging f modular plastic belts Lagging f positive drive solid homogeneous belts Sprockets Sprockets f modular plastic belts Options Backstop Electromagnetic holding brake and rectifier Encoders Balancing Plug connection Oils Food-grade oils (EU, FDA) Certificate culus safety certificates (-phase mots and straight plug connections starting Q/0) Accessies Idler pulleys; convey rollers; mounting brackets; cables; inverters A combination of encoder and safety holding brake is not possible. In addition, the use of a holding brake backstop with a synchronous mot is technically not necessary.
2 Material variants The following components can be selected f the drum mot and the electrical connection. The combination of components depends on the material used. Mot variants Mechanical data f synchronous mots with steel gear Component Versioluminum Mild steel Stainless steel Brass/nickel Technopolymer [min - ] M MAX / Shell Crowned Cylindrical Cylindrical + key f sprockets End housing Standa Shaft Standa Cross-drilled thread Gear boxes Planetary gear box Electrical connect Straight connect Mot winding External seal Straight hygienic connect Elbow connect Terminal box Straight plug connection Asynchronous mot Synchronous mot PTFE
3 Electrical data f synchronous mots [min - ] M MAX / = Rated power = Drum mot rated tque np = Number of poles = Drum mot rated belt pull gs = Gear stages M MAX / = Ratio of max. acceleration tque to rated tque i = Speed ratio = Minimum drum width v = Speed = Minimum shell length = Shell rated speed np U N [V] I N [A] I 0 [A] I MAX [A] f N [Hz] η n N [rpm] J R [kgcm ] M N M 0 M MAX R M [Ω] L SD [mh] L SQ [mh] k e [V/krpm] T e [ms] k TN [Nm/A] = Rated power M N = Rated tque of rot np = Number of poles M 0 = Standstill tque U N = Rated voltage M MAX = Maximum tque I N = Rated current R M = Phase to phase resistance I 0 = Standstill current L SD = d-axis inductance I MAX = Maximum current L SQ = q-axis inductance f N = Rated frequency k e = EMF (mutual induction voltage constant) η = Efficiency T e = Electrical time constant n N = Rated tque of rot k TN = Tque constant J R = Rot moment of inertia U SH = Heating voltage U SH [V]
4 Mechanical data f -phase asynchronous mot with steel gear [min - ] [min - ] F applications with positive driven belts applications without belt, the power must be reduced by %. = Rated power = Shell rated speed np = Number of poles = Drum mot rated tque gs = Gear stages = Drum mot rated belt pull i = Speed ratio = Minimum drum width v = Speed = Minimum shell length 8 9
5 Mechanical data f -phase asynchronous mot with technopolymer gear Electrical data f -phase asynchronous mot [min - ] np n N [min - ] f N [Hz] U N [V] I N [A] cosφ η J R [kgcm ] I S /I N M S /M N M P /M N M B /M N M N R M [Ω] U SHΔ [V] U SH [V] F applications with positive driven belts applications without belt, this combination of mot and gear box is not recommended. = Rated power = Shell rated speed np = Number of poles = Drum mot rated tque gs = Gear stages = Drum mot rated belt pull i = Speed ratio = Minimum drum width v = Speed = Minimum shell length = Rated power I S /I N = Ratio of startup current - rated current n P = Number of poles M S /M N = Ratio of startup tque - rated tque n N = Rated speed of rot M B /M N = Ratio of pull-out tque - rated tque f N = Rated frequency M P /M N = Ratio of pull-up tque - rated tque U N = Rated voltage M N = Rated tque of rot I N = Rated current R M = Branch resistance cosφ = Power fact U SHΔ = Heater voltage in delta connection η = Efficiency U SH = Heater voltage in star connection = Rot moment of inertia J R 0
6 Mechanical data f -phase asynchronous mot with steel gear [/min] [/min] F applications with positive driven belts applications without belt, this combination of mot and gear box is not recommended. = Rated power = Drum mot rated tque np = Number of poles = Drum mot rated belt pull gs = Gear stages M MAX / = Ratio of max. acceleration tque to rated tque i = Speed ratio = Minimum drum width v = Speed = Minimum shell length = Shell rated speed
7 Mechanical data f -phase asynchronous mot with technopolymer gear Electrical data f -phase asynchronous mot [/min] np U N [V] I N [A] cosφ η J R [kgcm ] I S /I N M S /M N M B /M N M P /M N R M [Ω] U SH ~ [V DC] C R [µf] F applications with positive driven belts applications without belt, this combination of mot and gear box is not recommended. = Rated power = Drum mot rated tque np = Number of poles = Drum mot rated belt pull gs = Gear stages M MAX / = Ratio of max. acceleration tque to rated tque i = Speed ratio = Minimum drum width v = Speed = Minimum shell length = Shell rated speed = Rated power I S /I N = Ratio of startup current - rated current np = Number of poles M S /M N = Ratio of startup tque - rated tque U N = Rated voltage M B /M N = Ratio of pull-out tque - rated tque I N = Rated current M P /M N = Ratio of pull-up tque - rated tque cosφ = Power fact R M = Branch resistance η = Efficiency U SH ~ = Heater voltage f DC units J R = Rot moment of inertia C R = Capacit size
8 Belt tension diagrams Belt tension depending on drum width Dimensions Drum mot 8000 AGL 000 C H EL H C TE FW Belt tension depending on rated speed of shell TE [/min] Note: The crect value f the maximum permissible belt tension is determined from the speed of the drum mot. When selecting the mot, also check whether the maximum permissible TE value fits the desired drum width (FW). TE FW = Belt tension = Shell rated speed = Drum width A-A F A D øb øa A P SL=FW-xP P FW Type A B C D F H P SL EL AGL crowned FW - FW + FW * 0. FW - FW + FW *.. FW - FW + FW + 0 cylindrical FW - FW + FW * 0. FW - FW + FW *.. FW - FW + FW + 0 cylindrical + key FW - FW + FW * 0. FW - FW + FW *.. FW - FW + FW + 0 * Available from Q/0
9 Cable connections C- C- 8 ø ø9 ø9 Fig.: Straight hygienic connect, IP9k stainless steel 8 Fig.: Straight EMC connect, brass stainless steel. ø0 Fig.: Straight connect, shaft cap made of PU ø0. Fig.: Elbow connect, stainless steel, also f encoders Fig.: Straight connect, brass stainless steel Fig.: Straight connect f encoder, brass stainless steel Fig.: Elbow connect, Technopolymer M0x, M0x, 0 Fig.: Terminal box, stainless steel Fig.: Terminal box, aluminum The minimum length of the drum mot with options increases as follows: Brake: Min. FW + 9 mm Feedback dece: Min. FW + 0 mm Cable specification: page Available cable lengths: m, m, m, 0 m 8 9
10 Specification f straight plug connection (hygienic design) Connection diagrams The new plug connection is the ideal solution f a quick initial installation and significantly less maintenance efft. Connecting and disconnecting the cables to the mot is simple and can be perfmed safely and very quickly in just a few steps. Complete disassembly is not needed f mot maintenance the replacement of a damaged cable. Only the pressing screw and the shell nipple must be loosened and completely unscrewed from the shaft end. Then the connect can easily be pulled out. The assembly is just as simple, in reverse der: The connect engages in the intended position. Then the shell nipple and pressing screw are screwed in and firmly tightened to the block. Technical data Shaft design Materials Connection Cable lengths Delivery Only f 0 mm shaft diameter and mm width across flats Stainless steel, TPU seals Star/delta configuration with thermal controller contact (shield optional) m, m, m, 0 m Cable not installed, screw components installed on cable Electrical data Accding to DIN EN 98 Voltage Amperage 0/00 V Max. A Temperature range + to +0 C Lower temperatures on request Protection rate Hygiene requirement Directives Mounting tool IP9k after complete assembly Suitable f cleaning with high-pressure cleaner CE certified, EHEDG certified, use of chemicals permissible accding to ECOLAB Open-end wrench mm and 0 mm The minimum length of the drum mot with plug connection increases by 9 mm. Dimensions, C =,; 0; 8 ø min. 0 8 ø Abbreations = yellow/green = ange = brown = olet = black = red = gray wh = white = blue FI = Frequency inverter = Thermal controller (thermal mot protection switch) NC = Not connected BR = Electromagnetic brakes Rotation Note: The rotational direction of the drum mot is shown on the connection diagrams. The rotation indicated is crect when looking at the mot from the connection side. Cable connections synchronous mot M90 U V W FC L L L wh Fig.: -phase, +-ce cable, winding f voltage, star connection Terminal box f synchronous mot M9 U L L V L L FC W L L wh B B Fig.: -phase, +-ce cable, winding f voltage, star connection Fig.: Straight plug connection, qualified f hygienic cleaning, IP9k, stainless steel Fig.: Mounting dimensions with a mounting tool 0
11 Cable connections -phase asynchronous mot M0 U V W wh M U V W wh M U V W U V W 8 wh M U V W U V W 8 wh L L L Fig.: -phase, + ce cable, winding f voltage, delta connection M0B U V W NC L L L NC 8 wh Fig.: With brake, -phase, + ce cable, winding f voltage, delta connection M U V W U V W L L L 8 wh BR DC AC Fig.: -phase, + ce cable, winding f voltages, delta connection L L L Fig.: -phase, +-ce cable, winding f voltage, star connection MB U V W L L L 8 wh Fig.: With brake, -phase, + ce cable, winding f voltage, star connection M U V W U V W L L L 8 wh BR Fig.: -phase, +-ce cable, winding f voltages, star connection DC AC L L L Fig.: -phase, + ce cable, speeds, delta connection Terminal box -phase asynchronous mot M W U V U V W 8 wh L L L L L L B B Fig.: -phase, winding f voltages, delta connection L L L Fig.: -phase, + ce cable, speeds, double-star connection M U W V U V L L L L W L L 8 wh B B Fig.: -phase, winding f voltages, star connection
12 M0B U V W BR MB U V W BR Cable connections -phase asynchronous mot E0 ~ E0 ~ 8 wh 8 wh Z U U Z Z U U Z L L L L L L B B DC AC Fig.: With brake, -phase, winding f voltage, delta connection M U V W 8 wh U V W U V W U L V L W L Fig.: -phase, + ce cable, speeds, delta connection L L L L L L B B DC AC Fig.: With brake, -phase, winding f voltage, star connection M U V W U 8 wh U V W U V W L L L V W Fig.: -phase, + ce cable, speeds, double-star connection K wh Cr Cs Fig.: -phase, -ce cable L N Terminal box -phase asynchronous mot E0 K Z U L U N ~ Z wh Cr Cs L L Fig.: -phase, -ce cable L B B F me infmation about the starting relay, see page 09. K wh Cr Cs Fig.: -phase, -ce cable E K Z U L U N L ~ N Z wh Cr Cs L L Fig.: -phase, -ce cable L B B
13 Cable overew Cable overew of straight plug connections To reduce EMC emissions, please use a shielded cable f operating the mot a a frequency inverter. Article number Main ces (number) Cross section 0. mm 0. mm 0. mm 0. mm 0. mm 0. mm 0. mm Numeric code and col code Insulation conducts (main ces) Numeric code + col code Numeric code + col code Numeric code + col code Numeric code + Numeric code col code + col code Numeric code + col code ETFE ETFE ETFE PP ETFE PP PVC Data ces (number) Cross section 0. mm 0. mm 0. mm 0. mm 0. mm 0. mm Numeric code and col code Insulation conducts (data ces) col code col code col code col code col code col code ETFE ETFE ETFE PP ETFE PP Insulation of outer sheath PVC PVC PVC TPU PVC TPU PVC Halogen-free No No No es No es No Col of outer sheath Gray Gray Gray Gray Gray Gray Black Shielded Copper-tinned Copper-tinned Copper-tinned Copper-tinned Copper-tinned Numeric code + col code Outside diameter. ± 0. mm 8. ± 0. mm. ± 0. mm 8. ± 0. mm. ± 0. mm. ± 0. mm. ± 0. mm Operating voltage 00 V 00 V 00 V 00 V 00 V 00 V 00/00 V Temperature range -0 to +0 C accding to UL -0 to +0 C accding to UL -0 to +0 C accding to UL -0 to +0 C -0 to +0 C accding to UL -0 to +0 C -0 to +0 C -0 to +80 C accding to UL Approval culus culus culus None culus None culus Article number Cable length Plain cable article number Voltage selection Asynchronous mot 0 00 V Asynchronous mot 0 / 00 V Synchronous mot m 080 m 080 m m m 08 8 m 08 8 m m 08 m 08 m 08 m 08 0 m 08 m 0 m 0 m m 0 m 09 m 09 m m 09
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