Rotary D ie-cut System RD series. RD series. Rotary D ie-cut System

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1 Rotary D ie-cut System RD series RD series Rotary D ie-cut System Si m p l e, h i g h q u a l i t y, c o m p a c t r o t a r y Di e -c u t s y s t e

2 Improve your die cutting process! Easy change over the simple operation. Rotary Diecut System allows flexibility across a wide range of products. Fe a t u r e s 1. Ro t a r y Di e -c u t Sy - Rotary s t e m D ie-cutter designed to m eet the grow ing dem and f or short run product. The rotary die-cutters are light and com pact com pared to the norm al die cutters. 2. Fl e x i b l e s u b s- td rie-cut a t e and K iss-cut in various sub strates f or digital and of f set printed sheets. 3. n e p a s s p r o c e s- Fs eeding, i n g die cutting, and separating are achieved in one pass. 4. Sa v e t h e c o s t o f m a- ku iniq n g uely d designed i e servo m otor controlled Repeat Register f eature allow s m ultipleup applications f rom single-up die to m inim ize die cost. 5. Si m p l e a n d e a s y o p- Reduces e r a t i o costly n lab or steps and increases productivity w ith easy setup and operation versus steel rule or m echanical dies. 2

Rotary D ie-cut System RD series Two types of Die-cut Systems RD-4055 Rotary D ie-cut System (M ax.

65 ) D ie-cut, Crease, Perf oration, Slit, H ole punch and round corner in various sub strates up

Sheet F eeder F F U -4055 + Rotary D ie-cutter RD -4055 + Separator SPC-4055 RD-3346 Rotary D

3 Rotary D ie-cut System RD series Two types of Die-cut Systems RD-4055 Rotary D ie-cut System (M ax. 400 x 550 or x ) D ie-cut, Crease, Perf oration, Slit, H ole punch and round corner in various sub strates up to 0.5 m m or (only f or die cutting). Sheet F eeder F F U Rotary D ie-cutter RD Separator SPC-4055 RD-3346 Rotary D ie-cut System (M ax x 550 m m or 13 x ) Repeat f unction allow s to process 550 m m sheets at m axim um. D ie-cut and K iss-cut in various sub strates up to 0.3 m m or Rotary D ie-cutter RD Separator SPC

RD s e r i e s Fe a t u r e s Di e -Cu t t i n g M e c h a n i s m Th e s h e e t p a s s e s b e t w e e n t h e u p p e r d

Sheet Upper Roller Cutting Blade Attach the upper die on the upper magnetic roller with the blade position matching the

Lower Anvil Roller Us e f u l Fu n c t i o n Re p e a t Fu n c t i o n Repeat register f unction enab les the running of m

4 RD s e r i e s Fe a t u r e s Di e -Cu t t i n g M e c h a n i s m Th e s h e e t p a s s e s b e t w e e n t h e u p p e r d i e a n d t h e l o w e r a n v i l r o l l e r t o c u t. Sheet Upper Roller Cutting Blade Attach the upper die on the upper magnetic roller with the blade position matching the product pattern. Sheet The blades are pressed against the lower anvil roller to cut the sheet. Lower Anvil Roller Us e f u l Fu n c t i o n Re p e a t Fu n c t i o n Repeat register f unction enab les the running of m ultiple up im posed applications w ith a sm aller die to reduce die cost. (RD -4055: U p to 5 repeats, RD -3346: U p to 8 repeats) Req uired G ripping Width: RD -4055: 170 m m / 6.69 or longer RD -3346: 130 m m / 5.12 or longer 4

Cutting Blade iss Cutting Blade Cutting Blade = Blade to die cut the b ase sheet K iss Cutting Blade = Blade to kiss cut the top m aterial U pper D ie U pper D ie Top M aterial A dhesive Sheet Base

5 V a r i o u s Su b s t r a t e Ro t a r y Di e -c u t Sy s t e m i s s u i t a b l e f o r v a r i o u s t y p e s o f p r o c e s K i s s Cu t t i n g D K b b w f b I f m K ie-cutting and iss cutting can e perf orm ed at the sam e tim e y using a die hich has tw o dif erent lade heights. deal or aking stickers and lab els. Cutting Blade iss Cutting Blade Cutting Blade = Blade to die cut the b ase sheet K iss Cutting Blade = Blade to kiss cut the top m aterial U pper D ie U pper D ie Top M aterial A dhesive Sheet Base Sheet Cr e a s i n g n l y f o r RD-4055 Crease can b e achieved to avoid im processes af ter die cutting. age checking. Suitab le f or b oxes, pocket f olders and greeting cards w hich req uire an additional f olding Cutting Blade Creasing Blade A ttach the tape along the creasing lines. U pper D ie Creasing Blade = Blade to m ake creasing line Cutting Blade = Blade to cut U pper D ie Sheet L ow er D ie (A nvil Roller) Tape L ow er D ie (A nvil Roller) 5

7 De t a i l s f o r E a c h De v i c e 5 6 4 3 1 2 Sheet F eeder F F U -4055 + Rotary D ie-cutter RD -4055 + Separator SPC-4055 1 p e r

A f ter setting upper and low er die, the system can b e set up b y sim ply inputting sheet siz e and product size.

Sheets are registered b y vacuum b elt and position is firmly secured with gripper rollers for high quality finish.

2 Fe e d Se c t i o n 4 M a r k Se n s op tr i o n V acuum b elt f eeding enab les superior f eeding w ith easy setup and operation.

6 7 De t a i l s f o r E a c h De v i c e Sheet F eeder F F U Rotary D ie-cutter RD Separator SPC p e r a t i o n Co n s o l e 3 Tr a n s p o r t Se c t i o n Both setup and control can b e done though the intuitive touch screen. A f ter setting upper and low er die, the system can b e set up b y sim ply inputting sheet siz e and product size. The graphical illustrations on the screen are sim ple and easy to understand. Sheets are registered b y vacuum b elt and position is firmly secured with gripper rollers for high quality finish. Servo m otor driven gripper rollers ensure the die cut position w ithout ef f ecting processing speed. 2 Fe e d Se c t i o n 4 M a r k Se n s op tr i o n V acuum b elt f eeding enab les superior f eeding w ith easy setup and operation. A n ultrasonic sensor is used f or doub le f eed detection on a w ide range of sub strates. The optional m ark sensor reads the m ark printed in the l eading m argin of sheet. I f the printing im age is of f set, the position is autom atically calib rated to process the the sheet accurately. 6

m G Sheet flow of Rotary Die-cut System 7 M otorize d delivery conveyor f or com pleted products. 6 The optional separator rem oves the trim w aste f rom the sheet.

3 The sheet is aligned to the rear register, and transported to the die cut section in synch w ith the rotation of the die. The w aste is dropped here.

Se p a r a t o r ( p t i o n ) Ro t a r y Di e -Cu t t e r 1 Both setup and control can b e done though the intuitive touch screen.

U niq uely designed die cutting section enab les easy and q uick die setting. The connected separator rem oves the waste from the finished product and delivers it to the w aste b in.

7 m G Sheet flow of Rotary Die-cut System 7 M otorize d delivery conveyor f or com pleted products. 6 The optional separator rem oves the trim w aste f rom the sheet. 5 The sheet passes b etw een the upper die and the low er anvil roller f or die cutting. 3 The sheet is aligned to the rear register, and transported to the die cut section in synch w ith the rotation of the die. The w aste is dropped here. 2 Sheets are registered via a vacuum b elt and gripper roller f or precise registration. Se p a r a t o r ( p t i o n ) Ro t a r y Di e -Cu t t e r 1 Both setup and control can b e done though the intuitive touch screen. Sh e e t Fe e d e r 5 Di e Cu t t i n g Se c t i o n 6 Se p a r a t o p r t i o n Rigid m agnetic upper roller and solid low er anvil roller ensure high q uality die cutting. U niq uely designed die cutting section enab les easy and q uick die setting. The connected separator rem oves the waste from the finished product and delivers it to the w aste b in. A ir cylinder driven separator pins and air j ets can b e used depending on size of the w aste. A t t a c h i n g t h e L o w e r Di e * n l y f o r RD-4055 F or the RD -4055, the low er die can b e attached to the low er anvil roller to ake crease lines. 7 De l i v e r y Se c tsu i op pn l i e d w F inished products are delivered on the m otorize d conveyor. I nterm ittent conveyor m ovem ent m axim ize s the continuous operation in a sm all space. ap can b e adj usted depending on the size of the product f or easy handling. i t h t h e Se p a r a t o r 7

Pe r f o r m a n c e E n h a n c i n g p t i o n s ST-4055 Stacker n l y f o r RD-4055 ST-4055 stacks a w ider range of sub strates and applications such as thinner sheets or com plicated shapes w

M axim um stack capacity: 170 m m or 6.69 * To connect the ST-4055, rem ove the SPC-4055.

8 Pe r f o r m a n c e E n h a n c i n g p t i o n s ST-4055 Stacker n l y f o r RD-4055 ST-4055 stacks a w ider range of sub strates and applications such as thinner sheets or com plicated shapes w hich can b e diffi cult to separate. V acuum b elt transport ensures sm ooth delivery w ithout separating die cut pieces. f f set stacking f unction is availab le b y pre-set num b er. M axim um stack capacity: 170 m m or 6.69 * To connect the ST-4055, rem ove the SPC V a c u u m Tr a n s p o r t Se c t i o n p e r a t i o n Co n s o l e The vacuum transport b elt is decelerated b ef ore the stock reaches the b ackstop f or accurate stacking w ithout dam age to the die-cut stock. ST-4055 can b e set up b y the touch screen at RD I con b ased touchscreen ensures intuitive operation. F eeder F F U Rotary D ie-cutter RD Stacker ST-4055 St a c k Se c t i o n D elivery tray slides out f or easy removal of finished pile. f f set f unction is availab le f or easy j ob handlings. Prepare the compressor to meet the following specifi cations: Specifi cation for Compressor with ST-4055 M M M M M m M D L m Rated utput of Prim e over(ref erence) 0.75 kw axim um perating Pressure 0.8 Pa inim um Req uired Pressure 0.6 Pa or ore inim um ischarge 85 iters per inute Type il-f ree Type t h e r p t i o n s L ow er D ie Tool K it L D K This kit includes the necessary tools and m preparing the lower die effi ciently. aterials to help f or N ick Punch RD -N P This optional nick punch is a tool to m akes nick on the die easily. 8

9 BT-4055 n l y f o r RD-4055 Bucket Receiving Tray BT-4055 is b ucket receiving tray to deliver none separated die cut sheet in on the receiving tray. Prepare the compressor to meet the following specifications: Specification for Compressor with BT-4055 M M M M M m M D L m Rated utput of Prim e over(ref erence): 0.2 kw axim um perating Pressure 0.8 Pa inim um Req uired Pressure 0.6 Pa or ore inim um ischarge 20 iters per inute Type il-f ree Type F eeder F F U Rotary D ie-cutter RD Receiving Tray BT-4055 ST-3346 Stacker n l y f o r RD-3346 ptional ST-3346 stacks a w ider range of sub strates and applications such as thinner sheets or com plicated shapes which can be difficult to separate. M axim um stack capacity: 70 m m or 2.76 Prepare the compressor to meet the following specifications: Specification for Compressor with ST-3346 M M M M M m M D L m Rated utput of Prim e over(ref erence): 0.75 kw axim um perating Pressure 0.8 Pa inim um Req uired Pressure 0.6 Pa or ore inim um ischarge 85 iters per inute Type il-f ree Type * Connect the ST-3346 in-line w ith the SPC-3346 separator. Stacker ST-3346 Separator SPC-3346 Rotary D ie-cutter RD

10 Specifications M a c h i n e Di m e n s[ U nit i o: m nm s or inch] The availab le range of sheet siz e and sheet w eight can b e lim ited depending on the connected m odels. The production speed is af f ected b y the com b ination of the m odels. Di m e n s i o n o f RD ,554 or or ,584 or When the container is pulled ou When the SPC-4055 is pulled out Container Support Plate SPC-4055 RD-4055 FFU SPC-4055 RD-4055 FFU , (495 or 19.5 ) 4,059 or Di m e n s i o n o f RD ,739 or ,189 or ,550 or 61.0 Bucket Receiving Tray SPC-3346 RD SPC-3346 RD , Trash Box or ,550 or 61.1 Di m e n s i o n o f RD ST-4055 Di m e n s i o n o f RD BT ,096 or ,510 or 98.9 ST-4055 RD-4055 FFU BT-4055 RD-4055 FFU Di m e n s i o n o f RD SPC ST ,855 or ST-3346 SPC-3346 RD BT-4055 RD-4055 FFU ,

11 M M M M odel RD RD Sheet F eeding System Sheet Size (Bef ore processing) Cut Product Size * The size m ay b e lim ited depending on shape and sheet w eight range. A ir Suction F eed Belt Width Length M ax. 400 x 550 m m or x M in. 200 x 275 m m or 7.88 x With separator L W i d t h x e n g Without t h separator (w ith nicks) M ax. 376 x 530 m m or 14.8 x 20.8 M in. 50 x 80 m m or 1.97 x 3.15 M ax. 384 x 530 m m or 15.1 x 20.8 M in. D epending on die shape M ax x 550 m m or 13 x * L 400 to 460 m m or to : The production speed is reduced to half. * L 460 to 550 m m or to : Repeat die cutting only. M in. 170 x 275 m m or 6.69 x With separator Without separator (w ith nicks) M ax. 306 x 440 m m or x M in. 40 x 60 m m or 1.58 x 2.37 M ax. 314 x 440 m m or x M in. D epending on die shape Processed M aterial N orm al paper, Coated paper, Cardb oard aterial Thickness to 400 gsm D ie Cutting : M ax. 0.5 m m or (I n case of b lade height: 0.8 m m or ) 0.3 m m or (I n case of b lade height: 0.6 m m or ) Creasing : M ax. 0.4 m m or (I n case of b lade height: 0.8 m m or ) to 270 gsm M ax. 0.3 m m or F eeder Stack H eight 500 m m or m m or 5.90 D ie Size U pper D ie M ax. 400 x 560 m m or x M in. 160 x 100 m m or 6.30 x 3.94 M ax. 330 x 460 m m or x M in. 160 x 70 m m or 6.30 x 2.76 U pper Cutting Blade H eight 0.6 mm 0.8 mm or m m or Production Speed D ie cut roller 6,000 cycles per hour (When the ST-4055 is connected, the num b er of processing sheet is 3,000 sheets per hour.) ie cut roller 5,000 cycles per hour (I the sheet length is longer than 400 or 15.75, the num er of processing sheet is lim ited to 2,500 sheets per hour. When the ST-3346 is connected, the num er of processing sheet is lim ited to 2,500 sheets per hour.) V oltage/ F req uency Single Phase 200 to 240 V, 50 or 60 H z Single Phase 200 to 240 V, 50 or 60 H z M achine D im ensions With separator (F F U RD SPC-4055) Without separator (F F U RD -4055) W3,584 x D 820 x H 1,195 m m or W141.2 x D 32.3 x H 47.1 With separator W2,739 x D 695 x H 1,105 m m or W107.9 x D 27.4 x H 43.5 W2,510 x D 820 x 1,195 m m or W98.9 x D 32.3 x H 47.1 Without separator W2,150 x D 695 x H 1,105 m m or W84.7 x D 27.4 x H 43.5 Recom m ended A ir Source When the SPC-4055 / ST-4055 is used Rated utput of Prim e M over(ref erence): 0.75 kw M axim um perating Pressure: 0.8 M Pa M inim um Req uired Pressure: 0.6 M Pa or m ore M inim um D ischarge: 85 L iters per m inute Type: il-f ree Type When the SPC-4055 is not used Rated utput of Prim e M over: 0.2 kw M axim um perating Pressure: 0.8 M Pa M inim um Req uired Pressure: 0.6 M Pa or m ore M inim um D ischarge: 20 L iters per m inute Type: il-f ree Type Rated utput of Prim e M over(ref erence): 0.75 kw M axim um perating Pressure: 0.8 M Pa M inim um Req uired Pressure: 0.6 M Pa or m ore M inim um D ischarge: 85 L iters per m inute Type: il-f ree Type Com patib le M achines RD ST-4055 Specifications Com patib le M achines RD ST-3346 Specifications Sheet Size Width Length M ax. 400 x 550 m m or x M in. 200 x 275 m m or 7.88 x Sheet Size Width Length M ax x 550 m m or x M in. 170 x 275 m m or 6.69 x W i d t h x L e n g t h W i d t h x L e n g t h Sheet Weight Range N orm al Paper, Coated Paper, Cardb oard M aterial Thickness: M ax. 0.5 m m or to 400 gsm Sheet Weight Range N orm al Paper, Coated Paper, Cardb oard M aterial Thickness: M ax. 0.3 m m or to 270 gsm Production Speed Stack Capacity M ax. 170 m m or 6.69 V oltage/ F req uency f f set Stacking: 3,000 sheets per hour I n the stacking speed reduction m ode: 3,000 sheets per hour Straight Stacking w ithout speed reduction m ode: 6,000 sheets per hour (This production speed is lim ited according to the sheet thickness, sheet size, and the num b er of nicks.) Single Phase 200 to 240 V, 50 or 60 H z M achine D im ensions W1,490 x D 830 x H 1,030 m m or W58.7 x D 32.7 x H 40.6 Recom m ended A ir Source over (Ref erence): 0.75 kw M axim um perating Pressure: 0.8 M Pa M inim um Req uired Pressure: 0.6 M Pa or m ore M inim um D ischarge: 85 L iters per m inute Type: il-f ree Type Production Speed Stack Capacity M ax. 70 m m or 2.75 V oltage/ F req uency m m b With speed reduction ode: 2,500 sheets per hour Without speed reduction ode: 5,000 sheets per hour (This production speed is lim ited according to the sheet thickness, sheet size, and the num er of nicks.) Single Phase 200 to 240 V, 50 or 60 H z M achine D im ensions W760 x D 645 x H 890 m m or W30.0 x D 25.4 x H 35.0 Recom m ended A ir Source over (Ref erence): 0.75 kw M axim um perating Pressure: 0.8 M Pa M inim um Req uired Pressure: 0.6 M Pa or m ore M inim um D ischarge: 85 L iters per m inute Type: il-f ree Type 1 1

Standard Dynamics, Inc. 1800 Cliff Road East, Suite ne Burnsville, MN 55337 952.888.

com *The machine design and specifications are subject to change without any notice.

+81-(0)75-934-6700 Fax : +81-(0)75-934-6708 www.horizon.co.

12 Standard Dynamics, Inc Cliff Road East, Suite ne Burnsville, MN standarddynamics.com Al Hillmann, President *The machine design and specifications are subject to change without any notice. Distributed by 510 Kuze oyabu-cho, Minami-ku, Kyoto, , Japan Phone : +81-(0) Fax : +81-(0) Standard Finishing Systems, 10 Connector Road, Andover, MA Fax /KM/RDseries/01E/TV

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OH BOY! Story. N a r r a t iv e a n d o bj e c t s th ea t e r Fo r a l l a g e s, fr o m th e a ge of 9 OH BOY! O h Boy!, was or igin a lly cr eat ed in F r en ch an d was a m a jor s u cc ess on t h e Fr en ch st a ge f or young au di enc es. It h a s b een s een by ap pr ox i ma t ely 175,000 sp ect at