Installation and connecting possibilities 184XA. Electrical position monitoring

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1 Swing Clams with Sturdy Swing Mechanism To flange tye, with otional osition monitoring, doule acting, max. oerating ressure 35 ar Issue -5 E.53 lication Hydraulic swing clams are used for claming of workieces, when it is essential to kee the claming area free of stras and claming comonents for unrestricted workiece loading and unloading. Due to the sturdy swing mechanism and the manifold ossiilities of osition monitoring these swing clams are articularly suited for utomatic manufacturing systems Claming fixtures with workiece loading via handling systems Transfer lines Test systems for motors, gears and axes ssemly lines Secial machine tools dvantages 5 sizes availale Comact design artially recessile High claming force at low ressures Sturdy swing mechanism Insensitive against high flow rates Indexing of the claming arm in a secified osition is ossile Secial swing angle easily realizale Standard FKM wier Metallic wier otional Screw counterores coverale Position monitoring availale in six variants Hydraulic and neumatic orts integrated in the flange Mounting osition: any Installation and connecting ossiilities Pie thread X integrated Monitoring of the claming arm in claming osition (adjustale) Drilled channels X Indexing Metallic wier otional Position monitoring as accessories Switch rod for external sensors Descrition The hydraulic swing clam is a ull-tye cylinder where a art of the total stroke is used to swing the iston. The favourale area ratio (iston/iston rod) allows high claming forces already at relatively low oil ressures. Due to the sturdy swing mechanism the angle osition of the claming arm remains the same after a slight collision with the workiece during loading or unloading. lso a collision during the claming rocess is not critical. When using high flow rates the swing seed is limited y installed throttle oints. The FKM wier at the iston rod can e rotected against coarse and hot swarf y an otionally availale metallic wier (see age ). The different ossiilities of the osition monitoring are resented at the side. X C P Monitoring of the iston in unclaming osition XD oth controls comined X in claming and unclaming osition X + ccessories Page 5 Electrical osition monitoring in claming and unclaming osition Imortant notes see age. X H Q X + ccessories Page Römheld GmH Postfach auach, Germany Tel.: +9 () 5 / 9- Fax: +9 () 5 / 9- ctual issue see

2 t Versions: Code letters,, C, D, H, P, Q Dimensions Swing angles Swing stroke Claming stroke (without monitoring) Ø f g Ø d Ø d w w Ø r-, Otion: Metallic wier Ød z v v v = Claming = Unclaming E = Unclamed (neumatic) S = Clamed (neumatic) For indexing a in 3mx (33-) can e inserted. (Not included in the delivery). m x / x max. h / h max. Claming osition ± Swing direction Swing direction cw ccw Examle for swing angle < 9 off-osition ±3 n Ø Ø 5 x 5 at oth sides only for 3 G a Swing angle. Swing angle 9 (standard) 9 cw X-X9-RXX 9 ccw X-X9-XX X-X-XX. Swing angle α < 9 α = 5 to 75 in gradation of 5 y insertion of a distance late the return stroke of the iston is reduced and thus the swing angle is reduced. Claming stroke and claming osition remain the same. The swing stroke and the dimensions h, h, m and x are reduced y y: y = (9 α ) * k (k see chart age 3) max. 5 Plastic covers see accessories age 3 x dee Swing angle 9 off-osition ±3 Indexing mark reresented in claming osition Plastic covers see age Pneumatic ort at oth sides at 5 only for 3, D and H (see view X height w) Examle: Swing clam Desired swing angle 5 ccw Shortening: y = (9 5 ) *. mm/ = 5. mm 3. Swing angle > 9 vailale on request! Ø d3 Ø 3 f7 (with switch rod) Screw lug (neumatic valve for claming arm monitoring can e retrofitted see age 5) 3 ±,5*,5 3 (Monitoring "Clamed") C Switching area 9 mm P Switching area mm Pneumatic valve (actuated y the claming arm) Silencer Flange connection for neumatic valve ttention danger of collision! The contact olt for the actuation of the neumatic valve must e comletely screwed into the angle racket for start u (see age dimension 3.5 mm) The adjustment is made with clamed workiece to arox. 5 mm valve stroke. D (Monitoring "Unclamed") Pneumatic ort alternative: or flange Ø s Orifice late h / h max. Screw lugs and O-rings are included in the delivery Stroke Imortant note! The lower art of the swing clam must e rotected against swarf and dirt for troule-free functioning of the orifice late. * see swing angle α < 9 X ccessories: osition monitorings see age 5 and "Clamed" (see accessory age 5) a Unclamed Clamed,5 S Ø r+, w u u Swing stroke View X w Connecting scheme For O-ring sealing: R c z, Use screws.9 E u "Unclamed" versions D, H and Q or with accessory age 5 c c w Silencer for the versions C, H and Q u u H (Comination C+D) Q (Comination P+D) Stroke max. stroke versions C, D, H E S Required for neumatic osition monitoring"unclamed" versions D, H and Q or with accessory age 5 Required for neumatic valve "Claming arm in claming osition" Versions C, H and Q Required for neumatic osition monitoring "Clamed" (see accessory age 5) Connecting holes: x hydraulics (, ) max. Ø 5 Sare O-ring x, x neumatics max. Ø.5 (only as required) Sare O-ring 3.x Versions P, D, Q Unclamed Clamed,5 Nut included in the delivery. Sare nut see age. m o* D, H and Q (not adjustale) C and H (adjustale) 9 Valve stroke Claming stroke 9 Valve stroke Swing stroke Claming stroke = Passage = Closed Transition range D, H and Q (not adjustale) P and Q (adjustale) ctual issue see Römheld GmH.53 / -5 E

3 Technical data Max. ulling force (35 ar) [kn] Effective claming force [kn] see diagram age 3 or calculation of the claming force on age Claming stroke [mm] Swing stroke [mm] 5 Total stroke ±. [mm] Min. oerating ressure [ar] Max. flow rate Claming [cm 3 /s] (see age ) Unclaming [cm 3 /s] 5 Effective Claming [cm ] iston area Unclaming [cm ] Oil volume / stroke [cm 3 ] Oil to return [cm 3 ] Piston Ø [mm] a [mm] [mm] c [mm] c [mm].5 Ø d [mm] 5 3 Ø d [mm] 3 5 Ø d [mm] Ø d3 [mm] Ø f [mm] g [mm] Mx.5 Mx.5 Mx.5 Mx.5 M35x.5 G G / G / G / G / G / h +./-.3 / h max. ) [mm] /.3 7 / / / / 55.7 h +./-.3 / hmax. ) [mm] 5 /.3 7 / / / / 5.7 k [mm/ ] [mm] 5 75 [mm] m +./-.7 ) [mm] m [mm] n [mm] o [mm] [mm] M M M M M Ø [mm] Ø H3 [mm] 5 3 [mm] Ø r [mm] Ø s [mm] t [mm] u [mm] u [mm] u [mm] v [mm] v [mm] v [mm] 3 3 w [mm] w [mm] w [mm].5 5 x +.3/-. / x max. ) [mm] / 5. 9 / 9.7 / /. / 9. z [mm].5 5 Weight, arox. [kg] Swing direction 9 cw 3-X9-R3M -X9-RM 5-X9-R3M -X9-R3M 7-X9-R39M Swing direction 9 ccw 3-X9-3M -X9-M 5-X9-3M -X9-3M 7-X9-39M degree 3-X-3M -X-M 5-X-3M -X-3M 7-X-39M Code letter X see age. M = Otion metallic wier (see also age ) ) h / h / x = uer edge iston h max. / h max. / x max. = uer edge nut ) m = lower edge claming arm Effective claming force with accessory claming arm as a function of the oil ressure max. [mm] max. [mm] max. [mm] max. [mm] * 5* * * = 35 mm = 5 mm * Claming force for other lengths see age. = mm Oerating ressure [ar] Oerating ressure [ar] Oerating ressure [ar] Oerating ressure [ar] Oerating ressure [ar] = mm max. [mm] 7 39 = mm * Römheld GmH ctual issue see / -5 E

4 ccessories - Claming arms Plastic covers Metallic wiers Calculation of the flow rate Calculation of the claming force Claming arm, max. 35 ar Claming arm comlete with angle l n M x 5 dee o Secial claming arm. Connecting dimensions s Cone : F s q h c g Ø r Ø d g Ø d 5 5. dmissile flow rate Q* e a f m f Ø d f Q k t v w c M 3,5 v u 3 w In the chart on age 3, the admissile flow rates for claming and unclaming with the claming arms (accessories) are secified. onger secial claming arms have a higher torque of inertia. To avoid an overload of the swing mechanism, the flow rate has to e reduced:. Moments of inertia are known Q = Flow rate with secial claming arm Q e = Flow rate as er chart (age 3) J e = Moment of inertia of the claming arm (accessory) with contact olt (chart) = Moment of inertia secial claming arm J * Only for vertical mounting osition! Swing clams a [mm] [mm] c [mm] c [mm] 3 3 Ød f7 [mm] 5 3 Ød +./+.5 [mm] e [mm] 35 5 f [mm] 3 g [mm] Mx.5 Mx.5 Mx.5 Mx.5 M35x.5 g [mm] M M M M M h min/max [mm] 5/5 / 7/7 9/5 / Ø k +. [mm] l +.5 [mm] m ±.5 [mm] n [mm] 7 o [mm] [mm] q [mm] Ø r [mm] s [mm] t [mm] u [mm] v [mm] 7 v [mm] w [mm] w [mm] Claming arm with contact olt Weight, arox. [kg] Moment of inertia of J e [kgm²] without thread g Weight, arox. [kg] Moment of inertia of J e [kgm²] comlete with angle ngle racket comlete Plastic cover** Metallic wier Sare nut Tightening torque [Nm] 3 9 Secial claming arm Flow rate factor y,,,, Examle 3 Extension factor x Secial length dm. flow rate and claming time as a function of the claming arm extension,5,,7,,5,5 3 Claming and unclaming time [s] Series. Moments of inertia not known This simlified calculation is only alicale for claming arms of the aove shae. Examle: Swing clams 3 = 7 mm e = 35 mm as er aove chart Q e = cm 3 /s (as er chart age 3). Extension factor x = = 7 mm = e 35 mm. Flow rate factor as er diagram y = Max. flow rate Q = y * Q e =.35 * cm 3 /s = 3.5 cm 3 /s. Min. claming time as er diagram arox.. s e ** Order off swing clams Claming force and admissile oerating ressure Effective claming force (general) = F + ( adm. * ) dmissile claming force Constant C D E Examle: Swing clams 3 = 7 mm. dmissile claming force F adm = C = = 3 kn 7 [kn] F adm = C [kn] dmissile oerating ressure adm = D + E 35 [ar] = secial length [mm] = ressure [ar],, C, D, E = constants as er chart. dmissile oerating ressure adm = D + E = = ar 7 Römheld GmH ctual issue see / -5 E

5 ccessory for XXX (not adjustale) Pneumatic valve lication rerequisite for automated rocesses of workiece claming are hydraulic claming elements whose osition can e monitored at any time. The neumatic osition monitorings signal the following conditions y closing two ore holes:. Piston extended, claming arm in offosition.. Piston in claming area, claming arm in claming osition. y the ressure increase in the neumatic line an electro-neumatic ressure switch or a differential ressure switch can e actuated. The electrical switching devices are integrated in the electric control so that on the claming fixture no electricity is required. "Clamed" S E "Unclamed" Connecting dimensions see age O-rings and screw lugs are included in the delivery Outlet air Descrition The neumatic osition monitoring consists of the stainless control housing with fit signal sleeve, to e connected to the switch rod of the swing clam y means of the delivered screw. Four fixing screws are included in our delivery. Pneumatic ort Drilled channels The swing clam with the mounted osition monitoring is inserted into the location hole and is immediately ready for use with the mounted O-rings. Hose connection Remove the lugs and screw-in connecting nile (accessory) Sealing to the flange area is made y the two O-rings. Technical data Connection ir filter G/,5 O-ring or thread Nominal diameter [mm] Max. air ressure [ar] Range of oerating [ar] 3.5 ressure Differential ressure *) at 3 ar system ressure [ar] min..5 5 ar system ressure [ar] min. 3.5 ir flow rate **) [l/min]. *) Required ressure dro if one or several osition monitorings are not oerated. **) For measuring the air flow rate aroriate devices are availale. Please contact us. Function chart 9 Unclamed Clamed Swing angle < 9 ±5 ±,5 mm Swing angle Ø = Passage = Closed Claming stroke Monitoring y neumatic ressure switch max. ieces - ar 3 Swing clams 3XX XX 5XX XX 7XX [mm] [mm] Swing angle (see age ) or to 75 = XX XX XX XX XX XX (graduation of 5 ) - l/min 3-5 ar For the evaluation of the neumatic ressure uilt-u standard neumatic ressure switches can e used. It is ossile to monitor with one ressure switch u to osition monitorings connected in series (see circuit diagram). It has to e considered that rocess-safe functioning of neumatic osition monitorings is only guaranteed with throttled air and system ressure. The nominal values are indicated elow technical data. Pneumatic valve Sare art for versions C, H, P and Q Switching range - 9 mm Switching range - mm Max. oerating ressure ar Max. tightening torque 5 Nm Function charts see age. 7 Ø M x,5 Ø Ø 3 5 stroke SW 7 Sealing ring M x,5 c Sealing ring Pressure sring,7 3 7,5 3 c,5 Outlet air Ø Ø 5, +, max. Ø. Pneumatic ort 5 ctual issue see Römheld GmH.53 / -5 E

6 ccessory for XXX Electrical osition monitoring (adjustale) Imortant notes Wier system Throttling of flow rate lication Electrical osition monitorings signal the following conditions due to daming of two inductive roximity switches:. Piston extended, claming arm in offosition.. Piston in claming area, claming arm in claming osition. 3. Piston in final osition, no workiece inserted. *) *) If this function is not desired, e.g. in setting mode, the roximity switch can e adjusted so that the switch is still damed at the stroke end (see function chart). ED "Unclamed" Descrition The electrical osition monitoring consists of the housing with two adjustale inductive roximity switches and one switching cam fixed at the switch rod of the swing clam. The fixing screws are included in our delivery. The housing can also e mounted turned y. The radial distance of the roximity switches to the switching cam should e.5 mm. It is secured y means of a set screw M. fter untightening of the locking screw M the roximity switches can e axially dislaced. Please note: Careful design is required. ccording to the corresonding alication conditions, safety measures have to e lanned and checked later on. Inductive osition monitorings are not suitale for the use in coolant and swarf areas. 5 Technical data Oerating voltage...3 V DC Max. residual rile 5 % Max. constant current m Switching function interlock Outut PNP ody material stainless steel Thread M x Code class IP 7 Environmental temerature C ED Function dislay yes Protected against short circuits yes Connection tye Right angle lug ength of cale 5 m Function chart 5 9 Unclamed Clamed adjustale "Clamed" arox. 7 with right angle lug ~ mm mm Swing angle = On = Off adjustale Claming stroke Swing clams 3XX XX 5XX XX 7XX [mm] [mm] With switch and lug lug Without switch and lug Imortant notes Swing clams must only e used for claming of workieces in industrial alications and may only e oerated with hydraulic oil. They can generate very high forces. The workiece, the fixture or the machine must e in the osition to comensate these forces. In the effective area of iston rod and claming arm there is the danger of crushing. The manufacturer of the fixture or the machine is oliged to rovide effective rotection devices. The swing clam has no overload rotection device. When mounting the claming arm, the claming arm or the hexagon socket in the iston have to e acked u for tightening and untightening the fixing nut. During loading and unloading of the fixture and during claming a collision with the claming arm has to e avoided. Remedy: Mount osition adator. Oerating conditions, tolerances and other data see data sheet.. Wier system The standard FKM wier has a high chemical resistance against most cooling and cutting fluids. The otional metallic wier rotects the FKM wier against mechanical damage due to ig or hot swarf. It consists of a radially floating wiing disk and a retaining disk. The metallic wier can e delivered already mounted ("M") or as an accessory for retrofitting (see age ). ttention! The metallic wier is not suitale for dry machining or minimum quantity lurication. lso in alications with very little grinding swarf, the standard FKM wier has a etter rotection effect. If there is any danger that small articles stick to the iston rod, the metallic wier disk can also e relaced y a hard lastic disk. Throttling of the flow rate flow rate throttling always has to e effected in the suly line to the swing clam. This avoids a ressure intensification and therey ressures exceeding 35 ar. Free flow Direction of flow control ctual issue see Römheld GmH.53 / -5 E

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