Reflectec Thermal Fabric & Reflectec Fiberboard

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1 MODIFIED ASTM E 1354 CONE CALORIMETER THERMAL RESPONSE TEST (Final Report) TEST REPORT Reflectec Thermal Fabric & Reflectec Fiberboard Project No April 22, 2003 Prepared for: John W. Mallette Sr Flannan Rd Ste A-100 Pensacola, Fl OMEGA POINT LABORATORIES, INC Shady Falls Road Elmendorf, TX (v) (f)

2 MODIFIED ASTM E 1354 CONE CALORIMETER THERMAL RESPONSE TEST (Final Report) Reflectec Thermal Fabric & Reflectec Fiberboard Project No April 22, 2003 Prepared for: John W. Mallette Sr Flannan Rd Ste A-100 Pensacola, Fl

3 OMEGA POINT L A B O R A T O R IE S Abstract Thermal Response testing using the Cone Calorimeter (ASTM E 1354) was performed on specimens submitted by John W. Mallette Sr. The Reflectec Thermal Fabric specimens were approximately 4.5 inches square, 1/4 inch thick and the Reflectec Fiberboard was apoproximately 6 inch square and 1/8 inch thick. The testing procedure was according to an agreement with John W. Mallette Co. and Omega Point Laboratories in which the Cone Calorimeter was used to expose the top side of the specimens to radiative heat flux while measuring the temperatures of the top surface, the bottom surface, and 1/2 inch below the specimen. The results are in terms of bottom side temperatures as a function of top side surface temperatures. This report and the information contained herein is for the exclusive use of the client named herein. Omega Point Laboratories, Inc. authorizes the client to reproduce this report only i f reproduced in its entirety. The description of the test procedure, as well as the observations and results obtained, contained herein are true and accurate within the limits of sound engineering practice. These results apply only for the specimens tested, in the manner tested, and may not represent the performance of other specimens from the same or other production lots nor of the performance when used in combination with other materials. The test specimen identification is as provided by the client and Omega Point Laboratories, Inc. accepts no responsibility for any inaccuracies therein. Omega Point did not select the specimen and has not verified the composition, manufacturing techniques or quality assurance procedures. This report does not imply certification of the product by Omega Point Laboratories, Inc. Any use of the Omega Point Laboratories name, any abbreviation thereof or any logo, mark, or symbol therefor, for advertising material must be approved in writing in advance by Omega Point Laboratories, Inc. The client must have entered into and be actively participating in a Listing & Follow-up Service program. Products must bear labels with the Omega Point Laboratories Certification Mark to demonstrate acceptance by Omega Point Laboratories, Inc. into the Listing program. Javier O. Trevino Manager, Special Projects Date: April 22, 2003 Reviewed and approved: William E. Fitch, P.E. No Date: April 22, 2003 Executive Vice President Omega Point Laboratories, Inc Shady Falls Road Elmendorf, Texas / FAX: / / jtrevino@opl.com

4 John Mallette Sr. Page iii TABLE OF CONTENTS ITEM PAGE Introduction 1 Test Procedure 1 Test Specimen Description 2 Test Results and Observations 2 Appendices Appendix A: Thermocouple Data 5 Appendix B: Photographs 9 Last Page of Report 11 OMEGA POINT L A B O R A T O R I E S

5 John Mallette Sr. Pg 1 INTRODUCTION The tests described herein were conducted in accordance with a modified version of ASTM E1354 Standard Test Method. The test method for this series of tests is based on the observation that radiant heat applied to a surface will provide a temperature increase on that surface. The testing procedure was according to an agreement with John W. Mallette Sr., and Omega Point Laboratories in which the Cone Calorimeter was used to expose the top side of the specimens to radiative heat flux while measuring the temperatures of the top surface, the bottom surface, and 1/2 inch below the specimen. The results are in terms of bottom side temperatures as a function of top side surface temperatures. TEST PROCEDURE To assist the reader in understanding the test apparatus and procedures, Figure 1, at the end of the text of this report, contains a schematic drawing of the cone calorimeter apparatus. In this test method, an electrically heated radiant energy source in the shape of a truncated cone is positioned 75 mm (3 in.) from the surface of the specimen and produces an irradiance level over surface area of the specimen. The specimen is positioned horizontally. The specimen is mounted using a customized specimen holder that allowed air to move freely above and below the specimen. The frame reduces the effective exposed surface area of the specimen to approximately 16 square inches (4 x 4 ). The temperatures of the top side (hot side)and bottom side (cold side) of the specimen are measured with 24 ga. type K thermocouples. Generally, thermocouple #1 (TC #1) was placed in contact with the top surface, TC #2 was placed 1/2 below the specimen surface (at the request of the client) and TC #3 was placed in contact with the surface of the bottom side of the specimen. The temperatures were recorded using a computerized data acquisition system as a function of time.

6 John Mallette Sr. Pg 2 DESCRIPTION AND PREPARATION OF TEST SPECIMENS The test specimens arrived with the client the morning of April 8, Specimens submitted by: John Mallette Sr. Date received: April 8, 2003 Date(s) tested: April 8, 2003 Type of material: Reflectec Thermal Fabric and Reflectec Fiberboard Identification number(s): N/A Description and size: Test #1 and #2: Reflectec Thermal Fabric: Multi-layered fabric w/ Nomex outer layer on both sides. Approx 1/4 thick. Test #3: Reflectec Fiberboard: Fiberboard w/ aluminum foil facer on both sides. Approx. 1/8 thick. Specimen preparation and mounting method: Test #1: Reflectec Thermal Fabric (Dry) mounted such that 4 x 4 was exposed to the radiant flux of heat. Test #2: Reflectec Thermal Fabric (Moist on Cold Side) mounted such that 4 x 4 was exposed to the radiant flux of heat. Test #3: Reflectec Fiberboard (Dry) mounted such that 4 x 4 was exposed to the radiant flux of heat. TEST RESULTS Results from these tests are presented in the following formats: Individual Test Data Plots (Appendix A) Summary Tables (Next Page) Photographs (Appendix B).

7 John Mallette Sr. Pg 3 TABLE 1: Reflectec Thermal Fabric Results: Topside Surface Temperature Approx 200 deg C Specimen Name Temp Topside Surface (deg C) Temp 1/2 Below (deg C) Temp Underside Surface (deg C) Reflectec Thermal Fabric N/A (Dry) Reflectec Thermal Fabric (moist underside) N/A = During this test, the temperature of the underside surface was not measured. TABLE 2: Reflectec Thermal Fabric Results: Topside Surface Temperature at end of Test Specimen Name Temp Topside Surface (deg C) Temp 1/2 Below (deg C) Temp Underside Surface (deg C) Reflectec Thermal Fabric N/A (Dry) Reflectec Thermal Fabric (moist underside) N/A = During this test, the temperature of the underside surface was not measured. TABLE 3: Reflectec Fiberboard Results Results at approx 200 deg C & at end of tesr Specimen Name Reflectec Fiberboard (Dry) Reflectec Fiberboard (Dry) Temp Topside Surface (deg C) Temp 1/2 Below (deg C) Temp Underside Surface (deg C)

8 John Mallette Sr. Pg 4 Orifice Plate Exhaust Blower Gas Sampling Ring Exhaust Duct Exhaust Hood Laser Smoke Meter Particulate Filter Dessicant Cold Trap To O2 Analyzer Cone Heater Spark Igniter Test Specimen Load Cell CO2 Removal To CO, CO2 Analyzers Figure 1. Schematic Drawing of the Cone Calorimeter (ASTM E1354)

9 John Mallette Sr. Pg 5 Appendix A Thermocouple Data Plots

10 Test #1 Reflectec Thermal Fabric (Dry) TC #1 Hot Side Touching Fabric TC #2 Cold Side 1/2" Below Fabric Time (min) TC #1 TC #2 Temp (deg C)

11 Test #2 Reflectec Thermal Fabric (Moist on Cold Side) TC #1 Hot Side Touching Fabric TC #2 Cold Side 1/2" Below Fabric TC #3 Cold Side Touching Fabric Time (min) TC #1 TC #2 TC #3 Temp (deg C)

12 Test #3 Reflectec Fiberboard TC #1 Hot Side Touching Foil Facer TC #2 Cold Side 1/2" From Foil Facer TC #3 Cold Side Touching Foil Facer Time (min) TC #1 TC #2 TC #3 Temp (deg C)

13 John W. Mallette, Sr. APPENDIX B Pg 9 Appendix B Photographs OMEGA POINT L A B O R A T O R I E S

14 John W. Mallette, Sr. APPENDIX B Pg 10 The Cone Calorimeter w/ Specimen in Place w/ Thermocouples The Cone Calorimeter Radiant Cone Energized OMEGA POINT L A B O R A T O R I E S

15 John W. Mallette, Sr. APPENDIX B Pg 11 Test Specimens #1 (Left) and #2 (Right) after test. Left degraded at deg C: Right degraded at degc Test Specimen #3 After Test Specimen Temperature at end of test was 296 deg C OMEGA POINT L A B O R A T O R I E S

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