MER419: Design of Mechanical Systems
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1 SPRING 2006, M/W 1:45pm - 4:05pm F 1:45pm 2:50pm Rm N201 Rm N201 Hours: MWF 10:00am-11:00am or By Appointment Professor Abraham Tchako, Ph.D., Dipl. Ing., SFI Department of Butterfield 301A tchakoa@union.edu
2 WHAT ARE WE GOING TO STUDY? The application of the mechanics of material to the design and analysis of machine components and systems.
3 WHAT WILL I LEARN? How to determine if components commonly found in mechanical machinery have adequate strength and safety. COMPONENTS STRENGTH -Cylinders -Rotating disks -Ductile -Fits -Shafts -Brittle -Keyways -Gear teeth -Yield -Bearings -Power screw -Fracture -Fasteners -Welds -Fatigue -Springs -Brakes/Clutches
4 PREREQUISITES MER 311 : Advanced Mechanics. MER 312 : Dynamics and Kinematics.
5 COURSE FORMAT AND MEETING TIME LECTURE: MW 1:45 4:05 pm F 1:45 2:50 pm The course does not have a lab component but carries a major design project. Friday classes will mostly be used to discuss the project design and to administer quizzes.
6 TEXT BOOKS: Mechanical Engineering Design, 7 th Ed., J.E. Shigley, C.R. Mischke, R. G. Budynas, McGraw Hill. Reference: Any Book on Machine Design
7 Course web site Course Guidelines Course Description ABET Statement Assignments Announcements Laboratories Project Exams
8 Course grades will be determined using these weights: 10% for homeworks 10% for quizzes 20% for Design Project 40% for exams (two) 20% for the final exam Letter grades are assigned as follows: % A-, % A 80-83% B-, % B, % B % C-, 74 76% C, % C % D.
9 WHAT IS EXPECTED OF ME? Attend Classes - It is professional to be ready and have good attendance. DO HOMEWORK - Homework is due on the scheduled date and time. - Keep a portfolio of all the home works: Will aid in studying for exams. Will facilitate grading
10 WHAT IS EXPECTED OF ME? - Submit a technical report on design project. - Pass two exam given during the term. - Pass the final comprehensive exam.
11 Homework Format -Use engineering paper - Show all the work -Be NEAT - Draw a sketch of the problem - Use pencil - Box the final answer - Write only on front side - Only one problem per sheet -Home due on scheduled date - 20% penalty per day for late hw -Write problem # on the sheet - Write your name on each sheet
12 Fundamental Concepts SI Units U.S. Customary Length meter (m) foot (ft) Time second (s) second (s) Mass kilogram (kg) slug (lb-s 2 /ft) Force Newton (N) pound (lb)
13 Fundamental Concepts SI Units U.S. Customary Stress meter (m) foot (ft) second (s) second (s) Mass kilogram (kg) slug (lb-s 2 /ft) Force newton (N) pound (lb)
14 Conversion of Units Quantity Customary Units SI Units Force lb N Mass lb-s 2 /ft slug kg Length ft m
15 Conversion of Units Quantity Customary SI Units Units Pressure psi kpa Torque Ft.lb Nm Work Ft.lb Joule Power Ft. lb/s Watt Power hp Watt
16 Prefixes Exponential Prefix SI Symbol Multiple giga G mega M kilo k Submultiple milli m micro µ nano n
17 Units of Stress SI Units Also Used Standard N/m 2 Pa Convenient N/mm 2 MPa MN/m 2 MPa
18 Strain Symbol Also Used Standard ε Convenient mε 10-3 µ µε 10-6 µ
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