M A C H I N E L I S T - P R O D U C T I O N P R O C E S S E S

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Dominic King
6 years ago
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S P E C T R U M O F S E R V I C E S G R A P H I C S All commonly available programmes C O N S T R U C T I O N CAD, 3D

M - S T E E L C O N S T R U C T I O N Manufacturer qualification to DIN 4113-3 class C (for aluminium) Manufacturer

P L A S T I C S P R O C E S S I N G All types of Plexiglas processing S U R F A C E E N G I N E E R I N G Cathodic

Mechanical drives L I G H T I N G T E C H N O L O G Y LED - Neon - Fluorescent lamps Q U A L I T Y M A N A G E M E N T

1 S P E C T R U M O F S E R V I C E S G R A P H I C S All commonly available programmes C O N S T R U C T I O N CAD, 3D construction, static loading, structural analysis interfaces to industrial construction systems: IGES, STEP A L U M I N I U M - S T E E L C O N S T R U C T I O N Manufacturer qualification to DIN class C (for aluminium) Manufacturer qualification to DIN classes B,C (for steelwork) S H E E T M E T A L W O R K Highly-automated in TRUMPF CNC machines P L A S T I C S P R O C E S S I N G All types of Plexiglas processing S U R F A C E E N G I N E E R I N G Cathodic electrophoretic coating, powder coating, galvanising E L E C T R I C A L E N G I N E E R I N G Lighting - Control systems - Mechanical drives L I G H T I N G T E C H N O L O G Y LED - Neon - Fluorescent lamps Q U A L I T Y M A N A G E M E N T Certified according to DIN EN ISO 9001:2008 L O G I S T I C S Europe-wide just-in-time order processing with company vehicles and affiliated shipping companies

L A S I N G / P U N C H I N G T r u m p f T r u P u n c h 5 0 0 0 w i t h

the world s fastet punching machine Fully automatic loading and unloading

Stahl V2A 2550 x 1280 mm Cutting thickness: up to 6.0 mm up to 3.

0 mm T r u m p f T r u L a s e r 3 0 3 0 Complete processing with laser

2 L A S I N G / P U N C H I N G T r u m p f T r u P u n c h w i t h S h e e t m a s t e r a n d G r i p m a s t e r Complete processing using the world s fastet punching machine Fully automatic loading and unloading Automatic removal of punching scrap Working area: Material: Aluminium Stahl V2A 2550 x 1280 mm Cutting thickness: up to 6.0 mm up to 3.0 mm up to 3.0 mm T r u m p f T r u L a s e r Complete processing with laser cutting and shuttle platen Working area: 3050 x 1530 x 115 mm Material: Aluminium Stahl V2A Cutting thickness: up to 10.0 mm up to 20.0 mm up to 15.0 mm

L A S I N G / P U N C H I N G T r u m p f T r u m a t i c 6 0 0 0 L a r g e F o r m a t Complete processing with laser cutting, punching and forming Working area for laser operation for

0 mm Cutting thickness Punching operation: up to 8.0 mm up to 8.0 mm up to 5.0 mm Trumpf-Laser TLF 3200 incl. ContourLas Small Parts: Part dimensions of 74 x 35 x 1.

3 L A S I N G / P U N C H I N G T r u m p f T r u m a t i c L a r g e F o r m a t Complete processing with laser cutting, punching and forming Working area for laser operation for punching operation 3050 x 1600 mm 3050 x 1600 mm Material: Aluminium Stahl V2A Cutting thickness Laser operation: up to 4.0 mm up to 8.0 mm up to 6.0 mm Cutting thickness Punching operation: up to 8.0 mm up to 8.0 mm up to 5.0 mm Trumpf-Laser TLF 3200 incl. ContourLas Small Parts: Part dimensions of 74 x 35 x 1.0 mm FISCHER laser cut, Text height of approx. 10 mm, Engraved logo P l a t e s h e a r i n g Precise cuts using a NC plate shearing machine Cutting width: Cutting thickness: Aluminium Stahl V2A up to 4000 mm up to 6.0 mm up to 6.0 mm up to 6.0 mm

F O R M I N G T r u m p f T r u m a B e n d V 1 3

Installation height Throat 3060 mm 1300 kn 365 mm

p f T r u m a B e n d 5 0 5 Installation height

4 F O R M I N G T r u m p f T r u m a B e n d V Bending edge length Pressing force Stroke Installation height Throat 3060 mm 1300 kn 365 mm 535 mm 410 mm Large Parts: Bending up to a length of 3000 mm is possible! T r u m p f T r u m a B e n d Bending edge length Pressing force Stroke Installation height Throat 2720 mm 850 kn 365 mm 385 mm 420 mm T r u m p f T r u m a B e n d Bending edge length Pressing force Stroke Installation height Throat 1270 mm 500 kn 165 mm 385 mm 420 mm

100 tons 700 x 1000 mm² Deep-drawn parts produced with the Hydrap press H y d r a u l i c d r a w i n g p r e s s

5 F O R M I N G A m a d a P r o m e c a m Bending edge length Pressing force Stroke Installation height Throat 2000 mm 500 kn 105 mm 250 mm 600 mm H y d r a p - P r e s s e w i t h d r a w i n g c u s h i o n Pressing power Table area 100 tons 700 x 1000 mm² Deep-drawn parts produced with the Hydrap press H y d r a u l i c d r a w i n g p r e s s Pressing power Table area 250 Tonnen 1000 x 1200 mm² E c c e n t r i c p r e s s e s With pressing powers from 6 to 60 tons

F O R M I N G S h e e t m e t a l r o l l e r Large and

a c h i n e Even profiles can be bent X-axis power Round

steel 27 tons up to 114 mm (in diameter) up to 80 x 80 x 80

6 F O R M I N G S h e e t m e t a l r o l l e r Large and small radii are no problem Material lengths up to 3000 mm Material thicknesses up to 3.0 mm I n d u m a s c h P B T P r o f i l e b e n d m a c h i n e Even profiles can be bent X-axis power Round steel pipes Steel angle pieces Square steel pipes Flat steel 27 tons up to 114 mm (in diameter) up to 80 x 80 x 80 mm up to 80 x 80 x 6.0 mm up to 300 x 15.0 mm (vertical) Various special aluminium and steel profiles

J O I N T I N G : W E L D I N G / S O L D E R I N G / C L I N C H I N G R e i s

steel and aluminium materials D A L E X M F - C N C - c o o r d i n a t e w e l

repetitions 2 workspaces as changing device Parallel work and setting up by

DR): Throat depth: Electrode force: Stroke: 1000 mm (X-axis) x 400 mm (Y-axis)

m a c h i n e s Accurate seams through water-cooled spot welding machines

7 J O I N T I N G : W E L D I N G / S O L D E R I N G / C L I N C H I N G R e i s R V CNC 6-axis welding robot (MIG / MAG) for chrome-nickel-, construction steel and aluminium materials D A L E X M F - C N C - c o o r d i n a t e w e l d i n g u n i t P M S M F Semi-automatic CNC spot welding with exact repetitions 2 workspaces as changing device Parallel work and setting up by changing device is possible Working area: Connection voltage: Power output (50% DR): Throat depth: Electrode force: Stroke: 1000 mm (X-axis) x 400 mm (Y-axis) 400 Volt, 50 Hz 1 x 250 kva/mf 550 mm dan 100 mm S p o t w e l d i n g m a c h i n e s Accurate seams through water-cooled spot welding machines Maximum throat of 800 mm Female spots (left) and spot welding (right) using DALEX PMS 12-5 MF

J O I N T I N G : W E L D I N G / S O L D E R I N G / C L I N C H I N G M I G / M A G / W I G I n e r t

i n g m a c h i n e Automatic feeding of the welded threaded studs S o l d e r i n g w o r k s t a t i

R T E R s e r i e s 2 0 0 0 Automatic feeding of the bolts (M4 to M6) and nuts (M4 to M8) Pressing and

8 J O I N T I N G : W E L D I N G / S O L D E R I N G / C L I N C H I N G M I G / M A G / W I G I n e r t - g a s w e l d i n g w o r k s t a t i o n s for steel, aluminium, V2A T h r e a d e d s t u d w e l d i n g m a c h i n e Automatic feeding of the welded threaded studs S o l d e r i n g w o r k s t a t i o n s G r i n d i n g w o r k s t a t i o n With air extraction system and component handling P E M S E R T E R s e r i e s Automatic feeding of the bolts (M4 to M6) and nuts (M4 to M8) Pressing and clinched seams are no problem Pressing power of 1.8 kn to 71.2 kn pressed-in nut clinched metal component

S A W I N G / M I L L I N G e l u m a t e c D G 2 4 4 w i t h E 5 5 5 P C c o n t r o l s y s t e m

Mitre joints up to 6000 mm up to 550 mm up to 22.

9 S A W I N G / M I L L I N G e l u m a t e c D G w i t h E P C c o n t r o l s y s t e m Degree-accurate mitre joints via the DG244 CNC double-mitre saw Cutting lengths Saw blade diameter Mitre joints up to 6000 mm up to 550 mm up to 22.5 degrees e l u m a t e c S L K CNC copying mill with 3-axis control system Processing length Profile widths up to 6500 mm up to 230 mm W i s s n e r C N C M i l l i n g M a c h i n e W i T e c 4 2 Working area Milling thickness Areas of application 4000 x 2000 x 200 mm up to 50 mm Milling of steel, aluminium, V2A Acrylic processing, engraving

1 - L Stainless steel workpieces can be processed in this abrasive blasting plant unblasted blasted B a r r e l f i n i s h i n g Steel parts are barrel-finished in-house by FISCHER

10 S A W I N G / M I L L I N G B a n d s a w f o r s t e e l / a l u m i n i u m Cutting thickness: Aluminium / Stahl up to 450 mm, profile cross-section: 450 x 600 mm C i r c u l a r s a w s f o r s t e e l / a l u m i n i u m Material thicknesses up to 120 mm B a r r e l f i n i s h i n g / D e b u r r i n g / A b r a s i v e b l a s t i n g R ö s l e r R M B C L Stainless steel workpieces can be processed in this abrasive blasting plant unblasted blasted B a r r e l f i n i s h i n g Steel parts are barrel-finished in-house by FISCHER using a circular vibrator Other requirements are covered by our external partners D e b u r r i n g Brush deburring machines and belt-sanding deburring machines provide a bur-free product

O R D E R P R O C E S S I N G / C O N S T R U C T I O N / Q U A L I T Y A S S U R A N C E O r d e r p r o c e s s i n g a n d

PPS system Construction in 2D/3D AutoCAD, inventory control via an IGES- and Step format In-house toolmaking Q u a l i t y c

series parts are monitored during the entire job processing We are DIN EN ISO 9001:2008 certified We have a tradition of

11 O R D E R P R O C E S S I N G / C O N S T R U C T I O N / Q U A L I T Y A S S U R A N C E O r d e r p r o c e s s i n g a n d c o n s t r u c t i o n Data exchange with all commonly available CAD programs Order processing and inventory control via a PPS system Construction in 2D/3D AutoCAD, inventory control via an IGES- and Step format In-house toolmaking Q u a l i t y c o n t r o l s y s t e m s Quality control is performed by trained and experienced employees First samples, new parts and series parts are monitored during the entire job processing We are DIN EN ISO 9001:2008 certified We have a tradition of in-house training of skilled young people spanning decades This ensures a continuity of quality, quantity and reliable delivery timetables

C N C M A C H I N I N G

C N C M A C H I N I N G C N C M A C H I N I N G P R E C I S I O N M E C H A N I C S Our machines are located in a 10,000 sqm plant and feature a wide range of machining varieties and services. Cutting-edge