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- Augustine Prosper Wilcox
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1 FEATURES Zinc oxide disc, epoxy coated Straight leads Straight leads with flange ( and 593 series only) Kinked leads. APPLICATION Suppression of transients. DESCRIPTION The varistors consist of a disc of low-β ceramic material with two tinned solid copper leads. They are coated with a layer of ochre coloured epoxy, which provides electrical, mechanical and climatic protection. The encapsulation is resistant to all cleaning solvents in accordance with IEC MARKING The varistors are marked with the following information: Maximum continuous RMS voltage Series number (592, 593, 594 or 595) Manufacturers logo Date of manufacture. ORDERING INFORMATION The varistors are available in a number of packaging options: Bulk On tape on reel On tape in ammopack. The basic ordering code for each option is given in Tables 3, 4 and 5. To complete the catalogue number and to determine the required operating parameters, see Table 7. MOUNTING The varistors are suitable for processing on automatic insertion and cutting and bending equipment. aristors with flanged leads provide better positioning on printed-circuit boards (PCB) and more accurate control over component height. This is important for hand mounting and automatic insertion techniques; see Fig.4. Soldering 240 C; duration 5 s. Resistance to heat 260 C; duration 5 s. INFLAMMABILITY The varistors are non-flammable. QUICK REFERENCE DATA PARAMETER ALUE UNIT Maximum continuous voltage: RMS 4 to 550 DC 8 to 745 Maximum non-repetitive transient current I nrp (8 20 µs) 00 to 4500 A Robustness of terminations 0 N Drop test: Height of fall m Detailed specification based on CECC Climatic category 40/085/ May 7 306
2 MECHANICAL DATA D T D T A A 0 F L F d L CCB75 d CCB76 For dimensions, see Table. For dimensions, see Table. Fig. Outline of component with straight leads. Fig.2 Outline of component with straight leads and flange. D T A 0 min. F 0.3 L d MBD256 CCB77.4 to.6 For dimensions, see Table. Fig.3 Outline of component with kinked leads. Dimensions in mm. Fig.4 Outlines of flanged leads. 999 May 7 307
3 Table Component dimensions and catalogue numbers D MAX. (mm) A MAX. (mm) A 0 MAX. (mm) L MIN. (mm) T MAX. (mm) T MIN. (mm) d (mm) F (mm) CATALOGUE NUMBER / / / / / ± / ± PACKAGING D P T p p h h A F Ød W2 H W W0 W A MBE584 D 0 P 0 P F detail A t For dimensions, see Table 2. Fig.5 Taped version with straight leads (only for and series). 999 May 7 308
4 D P p p h T h A F Ø d W 2 H W W 0 W A P F D 0 P 0 MLA703 - For dimensions, see Table 2. detail A Fig.6 Taped version with straight leads (only for and series). t handbook, full pagewidth D P p p h T h A0 Ød W 2 H 0 W W 0 W A P F D 0 P 0 t CCA440 detail A For dimensions, see Table 2. Fig.7 Taped version with flanged leads (only for and series). 999 May 7 309
5 P D p p h T h handbook, full pagewidth A 0 min. d W 2 H 0 W W 0 W A P F D 0 P 0 detail A t CCB78 For dimensions, see Table 2. Fig.8 Taped version with kinked leads (only for and series). P T D p p h h handbook, full pagewidth A 0 min. d W 2 H 0 W W 0 W A P F D 0 P 0 detail A t CCB79 For dimensions, see Table 2. Fig.9 Taped version with kinked leads (only for and series). 999 May 7 30
6 Table 2 Taping data (based on IEC ) SYMBOL PARAMETER DIMENSIONS NOMINAL (mm) D body diameter see Table T total thickness see Table A 0 ; A mounting height see Table d lead diameter see Table F lead to lead distance see Table P component pitch 2.7 or 25.4 ±.0 P 0 feed hole pitch 2.7 ±0.3 P feed hole centre to lead centre 3.85 or 8.95 ±0.7 TOLERANCE (mm) p component alignment 0.0 ±.3 h component alignment 0.0 ±2.0 W tape width / 0.5 W 0 hold down tape width 2.5 W hole position 9.0 ±0.5 W 2 hold down tape position 3.0 H height between component and tape centre / / 0.0 REMARKS guaranteed between component and tape cumulative pitch error ± mm/20 pitches guaranteed between component and tape straight lead version and straight lead version and H 0 lead-wire flange height 6.0 or 8.25 ±0.5 flanged and kinked lead versions D 0 feed hole diameter 4.0 ±0.2 t total tape thickness.4 with cardboard tape 0.5 ±0. mm 999 May 7 3
7 Table 3 aristors on tape on reel TYPE mm 4 to mm 4 to mm 4 to mm 4 to 460 Straight leads: H = 8 mm ( and ); see Fig H = 20 mm ( and ); see Fig Straight leads with flange; H 0 = 6 mm; see Fig Straight leads with flange; H 0 = 8.25 mm; see Fig Kinked leads; H 0 = 8.25 mm; see Fig Kinked leads; H 0 = 6 mm; see Fig Package quantities 4 to to max max MBC MBD max 60 max Dimensions in mm. Fig.0 Dimensions of reels. 999 May 7 32
8 Table 4 aristors on tape in ammopack TYPE mm 4 to mm 4 to mm 4 to mm 4 to 550 Straight leads; H = 8 or 20 mm; see Figs 5 and 6 Straight leads with flange; H 0 = 6 mm; see Fig Straight leads with flange; H 0 = 8.25 mm; see Fig Kinked leads; H 0 = 8.25 mm; see Fig Kinked leads; H 0 = 6 mm; see Fig Package quantities 4 to to to to max 52 or 55 max 250 max MBC996 - Dimensions in mm. Fig. Dimensions of ammopack. 999 May 7 33
9 Table 5 aristors in bulk TYPE mm 4 to mm 4 to mm 4 to mm 4 to 550 Straight leads; see Fig Straight leads with flange; see Fig Kinked leads; see Fig Package quantities and May 7 34
10 ELECTRICAL CHARACTERISTICS Table 6 Electrical data PARAMETER ALUE UNIT Maximum continuous voltage: RMS 4 to 550 DC 8 to 745 Maximum non-repetitive transient current (I nrp ) (8 20 µs): or 400 A or 200 A or 2500 A or 4500 A Thermal resistance: K/W K/W K/W K/W Maximum dissipation: mw mw mw mw Temperature coefficient of voltage at ma maximum %/K oltage proof between interconnected leads and case 2500 Climatic category 40/085/56 (%) MBD T ( o C) 25 Fig.2 Derating curve. 999 May 7 35
11 Table 7 Electrical data and ordering information Replace last digit of catalogue number with a 7 for ordering on tape in ammopack. CONTINUOUS OLTAGE OLTAGE (2) at ma OLTAGE at STATED CURRENT ENERGY (3) (0 000 µs) NON-REP. TRANSIENT CURRENT (4) I nrp (8 20 µs) TYPICAL CAPACITANCE at khz CATALOGUE NUMBERS RMS () () DC () () () I (J) (pf) (5) (5) (5) (5) (5) (5) (5) (5) (5) (5) (5) (5) (5) (5) (5) (5) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) 999 May 7 36
12 CONTINUOUS OLTAGE RMS () () DC () OLTAGE (2) at ma () OLTAGE at STATED CURRENT () I ENERGY (3) (0 000 µs) NON-REP. TRANSIENT CURRENT (4) I nrp (8 20 µs) TYPICAL CAPACITANCE at khz CATALOGUE NUMBERS (J) (pf) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) 999 May 7 37
13 CONTINUOUS OLTAGE RMS () () DC () OLTAGE (2) at ma () OLTAGE at STATED CURRENT () I ENERGY (3) (0 000 µs) NON-REP. TRANSIENT CURRENT (4) I nrp (8 20 µs) TYPICAL CAPACITANCE at khz CATALOGUE NUMBERS (J) (pf) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) (6) 999 May 7 38
14 Notes to Table 7. The sinusoidal voltage is assumed as the normal operating condition. If a non-sinusoidal voltage is present, type selection should be based on multiplying the peak voltage by a factor of The voltage measured at ma meets the requirements of paragraph 4.3 of CECC specification The tolerance on the voltage at ma is ±0%. 3. High energy surges are generally of longer duration. The maximum energy for one pulse of µs is given as a reference for longer duration pulses. This pulse can be characterised by peak current (I p ) and pulse width t 2 (virtual time of half I p value, following IEC , section 6 ). If p is the clamping voltage corresponding to I p, the energy absorbed in the varistor is determined by the formula: E = K p I p t 2 where: K is dependent on the value of t 2 when the value of t is between 8 µs and 0 µs; see Fig A current wave of 8 20 µs (requirement of paragraph B.2.0. of CECC specification ) is used as a standard for pulse current and clamping voltage ratings. The maximum non-repetitive transient current is given for one pulse applied during the life of the component. 5. Only available on request 6. CECC approved types. handbook, I halfpage p (%) t 2 (µs) CCB922 K t t 2 t (µs) Fig.3 Peak current as a function of pulse width. 999 May 7 39
15 400 () max. leakage current max. clamping voltage MBD I 0 3 Fig.4 /I characteristics, 4 to 40 (RMS); series () max. leakage current max. clamping voltage MCD I 0 4 Fig.5 /I characteristics, 50 to 460 (RMS); series. 999 May 7 320
16 () max. leakage current max. clamping voltage MBD I 0 3 Fig.6 /I characteristics, 4 to 40 (RMS); series () max. leakage current max. clamping voltage MCD I 0 4 Fig.7 /I characteristics, 50 to 460 (RMS); series. 999 May 7 32
17 400 () 300 max. leakage current max. clamping voltage MBD I 0 3 Fig.8 /I characteristics, 4 to 40 (RMS); series () max. leakage current max. clamping voltage MCD I 0 4 Fig.9 /I characteristics, 50 to 550 (RMS); series. 999 May 7 322
18 () max. leakage current max. clamping voltage MBD I 0 3 Fig.20 /I characteristics, 4 to 40 (RMS); series () max. leakage current max. clamping voltage MCD I 0 4 Fig.2 /I characteristics, 50 to 550 (RMS); series. 999 May 7 323
19 MBD244 I nrp Fig.22 Maximum applicable transient current as a function of pulse duration, 4 to 40 (RMS); series t (µs) p 0 5 I nrp MBD Fig.23 Maximum applicable transient current as a function of pulse duration, 50 to 460 (RMS); series t (µs) p May 7 324
20 MBD246 I nrp Fig.24 Maximum applicable transient current as a function of pulse duration, 4 to 40 (RMS); series t (µs) p 0 5 MBD247 I nrp Fig.25 Maximum applicable transient current as a function of pulse duration, 50 to 460 (RMS); series t (µs) p May 7 325
21 MBD248 I nrp Fig.26 Maximum applicable transient current as a function of pulse duration, 4 to 40 (RMS); series t (µs) p 0 5 MBD249 I nrp Fig.27 Maximum applicable transient current as a function of pulse duration, 50 to 320 (RMS); series t (µs) p May 7 326
22 MBD250 I nrp Fig.28 Maximum applicable transient current as a function of pulse duration, 385 to 550 (RMS); series t (µs) p 0 5 MBD25 I nrp Fig.29 Maximum applicable transient current as a function of pulse duration, 4 to 40 (RMS); series t (µs) p May 7 327
23 I nrp MBD Fig.30 Maximum applicable transient current as a function of pulse duration, 50 to 320 (RMS); series t (µs) p 0 5 I nrp MBD Fig.3 Maximum applicable transient current as a function of pulse duration, 385 to 550 (RMS); series t (µs) p May 7 328
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