0501 Users Guide. Chapter I Characteristic

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1 0501 Users Guide Chapter I Characteristic 1. Totally independent from PC platform; 2. Directly read files from U Disk; 3. Easily process G code or PLT file with super size; 4. Strong system and process file examining function; 5. Easy to update system program; 6. It supports high micro step which makes precise and fast process possible; 7. Support to process part of the file; 8. Reliable data protection and recover function; 9. Friendly operating interface 1

2 Chapter II Cautions 1. Don t use this product in strong magnetic filed or interfere environments; 2. Don t PnP U Disk while it is running a file; 3. Protect it from water, moist, dust and fire: 4. Protect it from metal materials getting into the cover; 5. Forbad to open the cover, there is no any user maintainable parts inside; 6. Plug U Disk and other lines gentle 2

3 Chapter III Application of Host Program 1. Host Program Setup Host program are on the CD which include: USB drive, ZHBUSBHandHost.exe,Manual, label file, menu file, Initial program and normal program. 1.Hardware requirements: Main-board: PIII 450; OS: Win2000 or XP 2.Host Program Setup 1) Insert CD into computer driver, and copy all files in the CD and save them in a pointed folder in computer, such as: C:\RZNC-0501 Host Program; 2)Connect the Controller to the computer with USB cable; 3)It shows: Find new hardware on the right bottom on the window as View 3-1, click on the clue; View 3-1 2)It appears setup information, select the second item, which is setup from list or special location, then click on Next button ( as View 3-2); View 3-2 3)Choose include this location in the search then click on Browse icon, then find the location,such as: C:\RZNC-0501 Host Program, and click on Next button to begin to setup ( as View 3-3); 3

4 View View View

5 4)It begins to setup driver program, click on Continue Anyway when it clews The program does not pass Microsoft Logo testing to verify its capability with Windows XP.,(as View 3-4); View 3-4 7)It clews setup finished, click on Finished, (as View 3-5); View View

6 Chapter IV Application of Controller Controller is the motion control system which changes motion data into related electric signals then control the movements of the axes. Controller adopts panel and U Disk to get files, which makes it is easy to control. 一 ) Buttons function and operating means Buttons on panel are as follows: (View 4-1) 图 Function Button Function Positive movement of X axis, Menu upward, figure 1 inputting Positive movement of Y axis, accelerate process speed, figure 2 inputting, different property selecting in Menu Positive movement of Z axis, figure 3 inputting, rise spindle speed in process Working origin of X axis and Y axis setting, figure 4 inputting Negative movement of X axis; Menu downward, figure 5 inputting Negative movement of Y axis; slowdown process speed; figure 6 inputting different property selecting in Menu Negative movement of Z axis, figure 7 inputting, spindle speed adjusting in process Z axis origin setting ; figure 8 inputting 6

7 Axes home to machine tool origin, figure 9 inputting Manual moving mode, high speed or low speed selection, figure 0 inputting Spindle startup/stop, decimal point inputting Menu setting entering, negative symbol inputting, multi process state checking, All axes go working origin: confirm of motions /inputting/operating Manual move, continue, step and distance modes selection Cut process running/pause/inputted words delete High/low speed parameter adjust, Cut process stop/selections, inputting and operating cancel compound buttons There are some compound buttons for special applications. The operating mode is: press the first button and hold then press the second button, release the two buttons at same time. Their functions are as following: 1. + digit button, switch working coordinate; 2. + button, C.A.D function; 3. +digit button,stop point process; 4. + button, advanced process; 5. +, help information; Operating Means If it is single button, press the needed button till the wanted function works then release it; if they are compound buttons, press the first button and then the second one and release both at the same time. II) Home Operating Home is the machinery origin, Goto home operating refers to make all axes go back machinery origin. Home position depends on home sensor. Normally there are 3 sensors in an engraving machine. Goto home operating sets up the relationship between the machine and the working coordinates. And many system function applications rely on 7

8 this operating, such as: stop point save, power off reboot and so on Goto home settings Goto home parameter include Home Speed and Home Direction; and those parameter should be adjusted in Menu. Home Speed refers to that 3 axes home speed, normally Z axis home speed should be lower than that of X and Y axes. Home Direction refers to which direction the axes go when it is under home process. It depends on the motor direction and Home sensor s location and sensor s property. Entering Menu, cursor is on Machine Setup item, press button, press m o v e t h e c u r s o r t o H o m e S e t u p i t e m, r e p r e s s b u t t o n t o e n t e r i t, t h e c u r s o r i s o n H o m e S p e e d i t e m automatically, press t o e n t e r a n d s e t 3 a x e s s p e e d, d e t a i l e d as following: Home Speedmm/min X Axis: Y Axis: Z Axis: 图 4-1 Input the value in cursor. If it inputted wrong number, press t o d e l e t e t h e previous number and then repress the right ones. A f t e r h a v i n g f i n i s h e d t h e i n p u t, p r e s s to confirm a n d s a v e t h e n e w s p e e d f or X a x i s. T h e C u r s o r m o v e s t o t h e Y a x i s s p e e d i t e m a u t o m a t i c a l l y, i f i t i s unnecessary to change the value, press t o m o v e t o t h e Z a x i s s p e e d i t e m. I f i t i s n e c e s s a r y t o c h a n g e t h e s p e e d, t h e s a m e op e r a t i n g w i t h X axis. When you finish all settings, it will go to former menu. Press t o m o v e t h e c u r s o r t o H o m e D i r e c t i o n i t e m, p r e s s t o enter the setting, it displays as following: 8

9 Set Home Direction X Axis: -Dir Y Axis: Z Axis: -Dir +Dir 图 4-2 T h e c u r s o r i s o n X a x i s h o m e d i r e c t i o n i t e m a u t o m a t i ca l l y, p r e s s and t o c h a n g e t h e c u r r e n t setting, press t o m o v e t h e c u r s o r t o n e x t l i n e. P ress t o c o n f i r m and s a v e t h e c ha n g e s a n d i t g o e s b a c k t h e f o r m e r m e n u, p r e s s t o g i v e u p t h e c ha n g e s a n d goes back the former menu Home operation modes There are several home operation modes as follows: 1) When it has been supplied power, it appears on the screen: Goto Home?, actually it is a question which needs your answer, press means Yes, t h e n Z a x i s m o v e s f i r s t, W h e n Z a x i s a r r i v e s i t s h o m e, t h e n X a n d Y mo v e. P r e s s means No, 3 a x e s d o n o t m o v e t o t h e i r h o m e s. P r e s s a n y o t h e r b u t t o n s, only Z axis goes to home, X and Y don t go home; 2) When it is in Manual state, press and 3 axes will go home; When it is going home, press button to stop the operation M e n u S e t u p E n t e r i n g W h e n i t h a s f i n i s h e d h o m e o p e r a t i n g, i t i s i n M a n u a l s t a t e, i t appears as following: 1X MANL 1Y F0 1Z Low Continuous 9

10 MACHINE SETUP View 4-3 Press t o e n t e r t h e m e n u, t h e r e a r e 5 p a r a m e t e r s i n M e n u. I t appears as following: MACHINE SETUP AUTO PRO SETUP SYSTEM SETUP ADVANCED PRO SETUP VERSION VIEW V iew Machine Setup Machine setup parameter should connect to the engraving machine hardware, such as: drivers, I/O terminals. I f t h e s e pa r a m e t e r s a r e w r o n g, t h e n i t l e a d s t o w r o n g m o t i o n s, e v e n d a m a g e t o t he m a c h i n e a n d operators. S o w e s t r o n g l y commend u s e r s d o n t c h a n g e t he s e i t e m s, i f it is necessary to change them, please turn to authorized experts. Pulse Equiv Equivalent,Pulse/mm X Axis: Y Axis: Z Axis: Machine Size,mm Table Size Motor Direction X Axis:-Dir X Axis: Y Axis: Z Axis: Motor Dir Y Axis:-Dir Z Axis:-Dir Home Speed Home Setup Home Direction Spindle Setup Spindle states Lines State Input Volt Voltage Setup Output Volt Least Pulse Width Output Pulse Pulse Volt Display Pulse C.A.DThickne C.A.D thickness, s mm ScrewInterspac Screw Space mm X Axis: Y Axis: 0.00 Z Axis: 0.00

11 Pulse Equivalent Pulse Equivalent means the pulse number when the axis moves 1mm. Its unit is: pulse/mm. Pulse Equivalent=( 360degree/Step angel) *Mircostep/Screw W h e n i t i s i n P u l s e E q u i v a l e n t i t e m, t h e c u r s o r i s o n X a x i s v a l u e, i f i t i s n e c e s s a r y t o c h a n g e i t, i n p u t t h e v a l u e d i r e c t l y, t h e n press t o s a v e t h e n e w v a l u e, t h e c u r s o r m o v e s t o t h e n e x t l i n e t i l l i t g o e s b a c k t h e f o r m e r m e n u. I f i t d o e s n o t n e e d t o c h a n g e, p r e s s to e x i t a n d g o b a c k f o r m e r m e n u. and buttons are in value state, pressing them can not move the cursor. I f t h e p u l s e e q u i v a l e n t i n t h e controller i s d i f f e r e n t f r o m t h a t o f t h e e n g r a v i n g m a c h i n e. T h e p r o c e s s e d f i l e s i z e i s d i f f e r e n t f r o m t h e o n e y o u s e t T a b l e S i z e T a b l e s i z e r e f e r s t o t h e v a l i d m o t i o n s i z e o f 3 a x e s. B e c a u s e t h e s y s t e m a p p l i e s the t a b l e s i z e a s t h e s o f t l i m i t, y o u sh o u l d s e t t h e t a b l e s i z e j u s t a s t h e n u m b e r i t r e a l l y i s. O therwise it will show: Over the limit or it slash the beam. w h e n i t i s i n T a b l e S i z e i t e m, t h e c u r s o r i s o n X ax i s v a l u e, i f i t i s n e c e s s a r y t o c h a n g e i t, i n p u t t h e v a l u e d i r e c t l y, t he n p r e s s t o s a v e t h e n e w v a l u e, t h e c u r s o r m o v e s t o t h e n e x t l i n e t i l l i t g o e s b a c k t h e f o r m e r m e n u. I f i t d o e s n o t n e e d t o c h a n g e, p r e s s to e x i t a n d g o b a c k f o r m e r m e n u. and buttons are in value state, pressing them can not move the cursor. I f t h e f i l e e x c e e d s t h e t a b l e s i z e, t h e s y s t e m w i l l a l er t w h e n i t c h e c k t h e d a t a. T h e n y o u m u s t c h a n g e y o u r f i l e s i z e o r o p e r a t e i t i n a n o t h e r engraving machine with bigger table size Motor Direction M o t o r d i r e c t i o n c h a n g e s t h e m o t o r m o v i n g d i r e c t i o n. T h i s s e t t i n g a f f e c t a l l m o t i o n direction o f 3 a x e s. S o a f t e r c h a n g i n g t h i s i t e m, y o u must change other direction settings. w h e n i t i s i n M o t o r d i r e c t i o n i t e m, t h e c u r s o r i s o n X ax i s d i r e c t i o n, 11

12 i f i t i s n e c e s s a r y t o c h a n g e i t, p r e s s or t o c h a n g e p r o p er t y t h e n press and buttons to move the cursor to next line. I f i t d o e s n o t need to change, press to exit and go back former m e n u H o m e S e t u p ( Details are in 4.2.1) S p i n d l e S e t u p T h e s y s t e m o f f e r s t h e s p i n d l e c o n t r o l f u n c t i o n. I f th e c o n n e c t i o n b o r a d a n d t h e converter have been connected well, the spindle speed can be changed during process. I t g o e s l i k e t h i s : m o v e c u r s o r t o Spindle Setup it e m t h e n p r e s s t o e n t e r. T h e n i t s h o w s the v a l u e o f s p i n d l e s t a t e, t he d e f a u l t v a l u e i s 2. i f i t n e e d s t o c h a n g e, i n p u t t h e v a l u e d i r e c t l y t h e n p r e s s t o s a v e. A n d i t w i l l s h o w t h e l i n e s t a t e. S e t t h e l i n e s s t a t e according to t h e C o n v e r t e r. M e a n s M u l t i c a s t O F F s t a te, m e a n s O N state, or t o c h a n g e p r o p e r t y t h e n p r e s s and buttons to move t h e c u r s o r t o n e x t l i n e, p r e s s to confirm a l l c h a n g e s. If i t d o e s not need to change, press to exit and go back former menu V o l t a g e S e t u p Voltage Setup refers to the terminals property, which is the I/O sensors works at high or low voltage. Down arrow symbol means it is h i g h v o l t a g e, w h i l e u p a r r o w s y m b o l m e a n s i t i s l o w v o l t a g e. I t d i v i d e s to two parts: input voltage and output voltage. I n p u t V o l t a g e : t h e f r o n t 4 a r e : X, Y, Z h o m e s e n s o r a n d C. A. D p r o p e r t y. Press or t o c h a n g e i t s p r o p e r t y, a n d p r e s s and buttons to move t h e c u r s o r t o n e x t l i n e, p r e s s to confirm a l l c h a n g e s. I f i t d o e s not need to change, press to exit and go back former menu. I t i s t h e s a m e o p e r a t i n g m o d e t o t h e o u t p u t V o l t a g e if i t n e e d s t o change O u t p u t P u l s e O u t p u t p u l s e r e f e r s t o p u l s e p a r a m e t e r s, s u c h a s : L e a s t P u l s e W i d t h, Pulse voltage, and Display C. A. D t h i c k n e s s C u t t e r A d j u s t D e v i c e ( C. A. D ) i s t o s e t Z a x i s w o r k i n g o r i g i n. U sers m u s t s e t i t s t h i c k n e s s, o t h e r w i s e t h e Z a x i s w o r k i n g o r i g i n i s n o t 12

13 correct. I f y o u h a v e u s e d t h i s f u n c t i o n, y o u n e e d n o t t o p r e s s to clear. I t m u s t h a v e p h y s i c a l c o n n e c t i o n b e t w e e n t h e m a c h i n e a n d c o n n e c t i o n board. C. A. D f u n c t i o n p r o c e s s n e e d s c o m p o u n d b u t t o n s : + Its operating mode goes like this: Press button and then, t h e n f r e e t h e m a t the s a m e t i m e. T h e n Z a x i s g o e s d o w n s l o w l y, w h e n i t r e a c h t h e C u t t e r A d j u s t S l o t, i t w i l l g o u p. T h e n Z a x i s w o r k i n g origin set S c r e w I n t e r s p a c e s Screw Interspaces r e f e r s t o t h e s c r e w o f f s e t i f i t n e e d s. I t s v a l u e cannot exceed 1mm. O perating Steps are: move cursor to S c r e w I n t e r s p a c es i t e m, p r e s s t o e n t e r t h e i t e m, c u r s o r i s o n X a x i s v a l u e automatically. I f i t n e e d s t o c h a n g e t h e v a l u e, i n p u t t h e v a l u e b y p r e s s i n g r e l a t e d b u t t o n s a n d t h e n p r e s s t o s a v e the changes, the c u r s o r m o v e s t o t h e n e x t l i n e t i l l g o e s b a c k f o r m e r m e n u. I f i t d o e s n o t n e e d t o c h a n g e, p r e s s t i l l i t g o e s b a c k f o r m e r m e n u. and buttons are in value state, pressing them can not move the cursor Auto Pro Setup A u t o p r o s e t u p deals with acceleration and code read properties. It goes like as following: Auto Pro Setup Linear Accl: Unit mm/sec2 600 Curv Accl: Unit mm/sec2 600 G code Read Setup F Read Disable Disable Disp Error Z Height Disable L i n e a r A c c e l e r a t i o n Linear Acceleration promotes to line motion ability. Its default v a l u e i s m m / s e q u a e s e c o n d. I f i t n e e d s t o c h a n g e t h e v a l u e, i n p u t the v a l u e d i r e c t l y a n d p r e s s to save. T h e n t h e c u r s o r m o v e s t o 13

14 the next line till goes back the former menu. If it unnecessary to c h a n g e i t, p r e s s t i l l i t g o e s b a c k f o r m e r m e n u. and buttons a r e i n v a l u e s t a t e, p r e s s i n g t h e m c a n n o t m o v e t h e c u r s or. I f t h e a u t o process speed is less than 10meters/minute, the acceleration is about mm/sec2; if the speed is more than 10meters/min, you should adjust the acceleration value C u r v e A c c e l e r a t i o n C u r v e A c c e l e r a t i o n p r o m o t e s t o c u r v e m o t i o n a b i l i t y. I t s d e f a u l t v a l u e i s m m / s e q u a e s e c o n d. I f i t n e e d s t o c h a n g e t h e v a l u e, i n p u t the value directly and press to save. T h e n t h e c u r s o r m o v e s t o t h e n e x t l i n e t i l l g o e s b a c k t h e f o r m e r m e n u. I f i t u n n e c e s s a r y t o c h an g e i t, p r e s s t i l l i t g o e s b a c k f o r m e r m e n u. and buttons are in value s t a t e, p r e s s i n g t h e m c a n n o t m o v e t h e c u r s o r. I f t h e a u t o p r o c e s s s p e e d i s l e s s t h a n 1 0 m e t e r s / m i n u t e, t h e a c c e l e r a t i on i s a b o u t mm/sec2 ; i f t h e s p e e d i s m o r e t h a n 1 0 m e t e r s / m in, y o u s h o u l d adjust the acceleration value G c o d e R e a d S e t u p G c o d e r e a d S e t u p m e a n s r e f e r s t o t h e r u l e s o f r e a d i n g G c o d e f i l e. Because there are many special code data. Entering the settings, the cursor is on F R e a d D i s a b l e i t e m, i f i t n e e d s t o e x e c u t e t h e F c o d e i n t h e f i l e, t h e n p r es s or t o c h a n g e i t s p r o p e r t y, t h e n Disable c h a n g e s i n t o Enable. Disable m e a n s t o ignore t h e F c o d e w h i l e Enable w i l l e x e c u t e the code. T hen move or to move the cursor to next item. Display Error refers to display the wrong G code file, so t h a t u s e r can correct it. Z h e i g h t r e f e r s t o t h e r a i s i n g o f Z a x i s w h e n i t f i n i s h e s w o r k i n g. Enable m e a n s t h a t Z a x i s r a i s e s t o t h e s e t h e i g ht a f t e r i t finishes all work. Disable m e a n s t h a t Z a x i s r a i s e s a s t h e f i l e asks. Press to confirm a n d g o e s b a c k f o r m e r m e n u, w h i l e p r e s s to cancel the change and goes back former menu System Setup S y s t e m S e t u p d e a l s w i t h f u n c t i o n c o n f i g u r e, f i l e f o r m a t, I / O checking, buttons check and system update. F u n c t i o n C o n f i g u r e i s t o s e t s y s t e m f u n c t i o n s : s u c h a s i t n e e d s Power O f f p r o t e c t i o n function or not, press m e a n s i t n e e d s P o w e r o f f 14

15 protection, w h i l e m e a n s i t d o e s n o t n e e d t h i s f u n c t i o n ; d e f a u l t l a n g u a g e, s e t h o m e s w i t c h, E n a b l e m e a n s t h e r e i s a h o m e s e n s o r f o r t h e mentioned axis, press or t o c h a n g e E n a b l e t o D i s a b l e, w h i c h m e a n s t h e m e n t i o n e d a x i s g e t s n o h o m e s e n s o r. i f t h e r e a r e h o m e s e n s o r s, G o H o m e T y p e s w h e n t h e s y s t e m g e t s p o w e r s u p p l y i n w h i c h m o d e t h e s y s t e m w i l l t a k e. Z a x i s v a l u e c h a n g i n g a n d s a v i n g. E m e r g e n t S t op s e n s o r, H a r d l i m i t s e n s o r s a n d s o o n. P ress t o e n t e r a n d s e l e c t t h e d i f f e r e n t function configure according to the clew. I n n e r F o r m a t r e f e r s t o f o r m a t t h e f l a s h d i s k. W h e n y o u f i n i s h t h e s y s t e m u p d a t e, y o u m u s t f o r m a t i n n e r f i l e. M o v e t h e c u r s o r t o I n n e r Format item, and press, t he screen appears as following: Formatting... 30% V i e w 4-7 w h e n i t f i n i s h e d, i t a p p e a r s : formatted a n d p r e s s t o g o b a c k former menu. I n p u t S e l f C h e c k r e f e r s t o t h e s y s t e m c h e c k s I np u t t e r m i n a l s properties. O u t p u t S e l f C h e c k r e f e r s t o t h e s y s t e m c h e c k s O u tp u t terminals properties. B u t t o n s C h e c k r e f e r s t o c h e c k t h e b u t t o n s o n t h e p a n e l. A f t e r entering, press the buttons and the related ones will show the cursor. I f you want to quit, press compound buttons: + The system does not support Noise Check. S y s t e m A u t o U p d a t e i f i t n e e d s t o u p d a t e t h e s y s t e m, u s e r s h o u l d download the update file from our website to U disk. Th e i n s e r t t h e d i s k t o t h e c o n t r o l l e r. M o v e t h e c u r s o r t o S y s t e m A u t o Up d a t e item, and press to get in, the screen appears: Choose file: U Disk flile list Inner file list 15

16 View 4-8 C h o o s e U d i s k f i l e l i s t, p r e s s t o g e t i n, i t d i s p l a y a l l f i l e s i n t h e U d i s k, m o v e t h e c u r s o r t o t h e d o w n l o a d e d u p d a t e f i l e, p r e s s t o s t a r t, t h e u p d a t e f i l e i n f o a p p e a r s o n t h e s c r e e n, t h e u s e r m u s t m o v e t h e c u r s o r a n d r e a d a l l i n f o, t h e n r e p r e s s t o o p e r a t e n e x t, the screen displays as following: It is updating Normal program, please wait... 40% It is updating Initinal program, please wait... 40% It is updating Chinese Menu please wait... 40% It is updating English Menu please wait... 40% It is updating Chinese label please wait... 40% It is updating English label please wait... 40% Updated, press any button to continue... Then press to confirm updating ADVANCED PRO SETUP I t r e f e r s t o s p e c i a l a p p l i c a t i o n s w h i c h i n c l u d e s : M u l t i p l e S e t u p, S t o p S e t u p, F i l e M a i n t e n a n c e, T o o l C h a n g e S e t u p, a n d P a s s w o r d S e t u p M u l t i p l e S e t u p If it needs to run a file for m a n y t i m e s, t h e r e a r e t w o w a y s : o ne i s t o c o p y a l l f i l e s a n d s a v e i t a s o n e f i l e i n G c o d e m a k i n g s o f t w a r e, t h e n d o w n l o a d i t t o t h e c o n t r o l l e r ; t h e o t h e r i s t o m a k e a single f i l e and run multiple function. Y o u m u s t s e t t h e m u l t i p l e p a r a m e t e r s, s u c h a s : r o w n u m b e r, column n u m b e r, a n d t h e i r s p a c e, a n d p a u s e t i m e. T h e n p r e s s compound buttons: +, and select Mutiple Process, press to begin to process. Multiple Process operating steps are as following: when the cursor is on the Mutiple Setup, press, it appears on the screen: Row Column Row Space Column Pause Time 16

17 View 4-9 P ress to enter, the cursor is on rows value. If i t n e e d s t o modify, input the value directly. A n d t h e c u r s o r m o v e s t o C o l u m n setting. then repress former menu. t o s a v e t h e c h a n g e a n d i t g o e s b a c k t h e Press 键 t o m o v e t h e c u r s o r t o RowSpace ColumnSpace item. T h e c u r s o r i s o n R o w s p a c e v a l u e, I f i t n e e d s t o m o d i f y, i n p u t t h e v a l u e d i r e c t l y. A n d t h e c u r s o r m o v e s t o C o l u m n s e t t i n g. t h e n r e p r e s s t o s a v e t h e c h a n g e a n d i t g o e s b a c k t h e f o r m e r m e n u. S p a c e h e r e m e a n s t h e t w o c e n t e r d i s t a n c e. Press t o m o v e t h e c u r s o r t o Pause Time i t e m, pr e s s t o e n t e r. P a u s e t i m e r e f e r s t h e p a u s e t i m e w h e n i t f i n i s h o ne w o r k. I nput t h e v a l u e d i r e c t l y. R e p r e s s t o s a v e t h e c h a n g e a n d i t g o e s b a c k t h e f o r m e r m e n u. I f i t d o e s n o t t o m o d i f y, p r e s s t o q u i t a n d g o e s b a c k f o r m e r m e n u. I f y o u i n p u t a n e g a t i v e n u m b e r, w h e n i t f i n i s h a w o r k, it needs to press any button then it begin to work S t o p S e t u p S t o p S e t u p r e f e r s t o t h e p o s i t i o n 3 a x e s m o v e t o w h e n i t f i n i s h e s t h e process. I t i n c l u d e s : S t o p S t a t u e a n d S t o p P o s i t i o n. I f yo u s e l e c t Go Stop Position, you must set stop position. P ress repress t o e n t e r s e t t i n g s, t h e c u r s o r i s o n S t o p s t a t u e item,, and the screen displays: Auto motion: Go Origin Z up then Stop Go Stop Postin Hold on 图

18 Press and to move the cursor to wanted item, repress to select and goes back former menu. G o O r i g i n r e f e r s Z a x i s g o e s t o i t s h i g h e s t p o s i t i o n, X a n d Y a x es go back working coordinate origin. Z u p t h e n S t o p r e f e r s t h a t Z a x i s g o e s t o i t s h i g h e s t p o s i t i o n, w h i l e X and Y axes do not move. G o S t o p P o s i t i o n refers that 3 axes go to the set position. H o l d o n refers that 3 axes stop at the finished position. S t o p P o s i t i o n : a f t e r s e l e c t t h e i t e m, p r e s s a n y b ut t o n t o e n t e r setting according to the screen info: 1X SPOT 1Y SOFF 1Z LOW Move to stop position View 4-11 M o v e t h e 3 a x e s t o t h e r i g h t p o s i t i o n, w h e n t h e m o v i n g s t o p s, t h e Spot and stop s w i t c h f a s t, a n d t h e p o s i t i o n i s t h e s t o p position. I f i t n e e d s t o m o d i f y, y o u c a n m o v e t h e 3 a x e s, a n d t h e l a s t o n e i s t h e s t o p p o s i t i o n. P r e s s t o s a v e c h a n g e a n d g o b a c k f o r m e r m e n u. P ress t o c a n c e l t h e s e t t i n g a n d g o b a c k f o r m e r m e n u. S t o p p o s i t i o n i s Machinery coordinate position and has nothing to do with working coordinate File Maintenance F i l e i n c l u d e s : U d i s k f i l e a n d I n n e r f i l e. U d i s k fi l e r e f e r s t o f i l e s s a v e d i n U d i s k. T h e c o n t r o l l e r c a n r u n t h e f i l e v i a U d i s k terminal. Inner file refers to files saved in controller. File maintenance means to View file, Copy file and Delete File. V i e w f i l e : press t o e n t e r. P ress and t o m o v e c u r s o r t o t a r g e t f i l e, t h e s c r e e n d i s p l a y t h e f i l e l i n e N u m b e r a nd c o n t e n t s. press and t o c h a n g e l i n e n u m b e r a n d c o n t e n t s. P ress t o g o to first line while to the last line. Press to quit view. C o p y f i l e : i t c a n c o p y a n d s a v e U d i s k f i l e o r i n n e r f i l e t o i n n e r file. P ress and t o m o v e c u r s o r. I t w i l l g o e s b a c k f o rm e r m e n u 18

19 after copying. D e l e t e f i l e : i t c a n d e l e t e t a r g e t f i l e. The deleted file can not b e r e c o v e r e d, s o m a k e s u r e w h e t h e r y o u w a n t t o d e l e t e i t o r n o t. F irst, y o u s h o u l d s e l e c t f i l e t y p e s, t h e m o v e t h e c u r s o r t o t h e t a r g e t f i l e. T h e n p r e s s t o d e l e t e. I t w i l l g o e s b a c k f o r m e r m e n u a f t er t h e f i l e being deleted T o o l C h a n g e S e t u p I f i t n e e d s t o c h a n g e t o o l s d u r i n g p r o c e s s, y o u m u s t se t t o o l c h a n g e s e t u p f i r s t l y. T o o l c h a n g e p o s i t i o n i s m a c h i n e r y c o o r d i na t e p o s i t i o n. T o o l C h a n g e P o s i t i o n : Press screen shows: to set change position, and the 1X SPOT 1Y SOFF 1Z LOW View4-13 M o v e t h e 3 a x e s t o t h e r i g h t p o s i t i o n, w h e n t h e m o v i n g s t o p s, t h e Spot and stop s w i t c h f a s t, a n d t h e p o s i t i o n i s t h e t o o l c h a n g e p o s i t i o n. I f i t n e e d s t o m o d i f y, y o u c a n m o v e t h e 3 a x e s, a n d t h e l a s t o n e i s t h e c h a n g e p o s i t i o n. P r e s s t o s a v e c h a n g e a n d g o b a c k f o r m e r m e n u. P ress t o c a n c e l t h e s e t t i n g a n d g o b a c k f o r m e r menu P a s s w o r d S e t u p The system does not support this function now V E R S I O N V I E W Version includes: Initinal version and Normal version. M o v e c u r s o r to select, then press to enter. press to quit. 4.4 Process Process includes: Manual process, Auto process and Advanced process Manual Process Manual Process refers to control the engraving machine by pressing the buttons on panel. Users can change manual speed and grid. After the machine goes home, the system is in manual process, which shown as below: 1X MANL 1Y SOFF 1Z HIGH Continuous 19

20 View Manual Speed Change and adjust Manual Process speed can change between High speed and Low speed. b u tt o n i s t h e k e y. I f i t i s i n H i g h s p e e d n o w, p r e s s, H I G H o n t h e s c r ee n c h a n g e s to LOW; if it is in Low speed, press LOW on the screen changes to High. S peed statue on the screen decides manual process speed. S p e e d A d j u s t : I n M a n u a l p r o c e s s s t a t u e, p r e s s current speed statue. T he screen displays as below: t o s e t s p e e d o f Low spd, mm/min X Axis: Y Axis: Z Axis: Low grid The cursor is on X speed item, press and to select the target item. Then press t o s e t t h e v a l u e. A f t e r f i n i s h i n g i n p u t t h e n e w v a l u e, press t o s a v e t h e v a l u e, w h i l e p r e s s t o q u i t. I f t h e i n p u t n umber is not correct, press to delete the last value. L o w g r i d i s t h e l e a s t f e e d. I t s s c o p e i s f r o m m m 1. 0 m m. W h e n it is in Step mode, 3 axes will move as the grid distance. T he setting means of High speed is the same to Low speed M a u n a l P r o c e s s M o d e s In order to meet different requirements for manual moving, it offers three kinds of manual moving modes, there are Continuous moving mode, Step moving mode and Space moving mode. Users can switch moving modes by pressing moving mode at bottom of the screen. (1) Continuous moving mode in manual state and check the 20

21 In this mode, users press moving direction buttons (I1, I2, I3, II1, II2 and II3) and machine tool will move as ordered direction till all buttons release. Its speed is determined by current speed mode. Attention: if the pressing time on buttons is too short (less than 0.5 second) and releases the button at once, the machine tool moves to and stops at nearest step point automatically. When this moving mode ends, the machine tool always stops at mesh point. This mode is suitable to adjust position of machine tool. (2) Step moving mode It always moves at low speed with a grid per second. Its step space is determined by current grid of speed statue. This mode is suitable to adjust cut position and machine tool position precisely. (3) Distance moving mode In this mode, users press moving direction buttons ( ) and machine tool moves to ordered location. The machine tool moves according to current speed mode and set spaces. The moving is not influenced by grid and stops precisely at ordered point not at grid point Auto Process Auto Process refers to run U Disk files and Inner files. Sometimes we call it file process. Before running any file, the machine and system parameters should be set correctly. Auto process operating steps are: 1.Set working Origin When it is in manual state, move 3 axes to proper spot where it begins to run file. Then Press to clear X and Y axes working origin; and press 键 to clear Z axis working origin. If the C.D.A function has been applied, it does not need to press to clear Z origin. 2.Choose file:after origins have been set, press, the screen displays as below: Choose file: U Disk file list Inner file list Press and t o m o v e t h e c u r s o r a n d s e l e c t t h e f i l e l i s t t y p e, press t o e n t e r t h e s e l e c t e d f i l e l i s t. I t w i l l s h o w t he 1 st, t h e 2 nd, a n d t h e 3 rd f i l e n a m e s o n t h e s c r e e n. P r e s s and t o m o v e c u r s o r one by one, and press and to jump two files each time. press 21

22 and select target file. while P ress to quit. 3.P r o c e s s P a r a m e t e r S e t t i n g s : a f t e r p r e s s i n g 键 button, it n e e d s t o s e t p r o c e s s p a r a m e t e r s, s u c h a s : p r o c e s s s p e e d, t r a v e l s p e e d, Z d o w n r a t i o, p r o c e s s s p e e d r a t i o, s p i n d l e s p e e d g r a d, Z u p height. A nd the screen display as below: Proc Spd Trvl Spd ZDownRat 1.00 Spd Rati 1.00 Spd Grad 1 Equival pulse/mm X Axis: Y Axis: Z Axis: Z up mm press and to move cursor and select different item, press t o m o d i f y t h e v a l u e. p r e s s t o s a v e t h e n e w v a l u e, t h e n m o v e t h e c u r s o r t o n e x t i t e m. W h e n i t f i n i s h e s a l l c h a n g e s, p r e s s t o c o n f i r m, t h e s y s t e m b e g i n s t o c h e c k t h e G c o d e d a t a. I t s t a r t s t o w o r k a f t e r a l l G code data being checked. Pro c S p d : t h e e n g r a v i n g m a c h i n e w i l l p r o c e s s t h e f i l e a t t h i s s p e e d when it begins to relieving. T r v l S p d : I t t r a v e l s a t t h i s s p e e d w h e n t h e m a c h i n e d o e s n o t r e l i e v e. Z D o w n R a t : Z a x i s g o e s d o w n s p e e d r a t i o. I n o r d e r t o p r o t e c t t h e t o o l s e d g e f r o m d a m a g e, i t n e e d s t o m a k e t h e z a x i s g o e s d o w n a t a l o w s p e e d. I ts scope is: S p d R a t i : S p e e d R a t i o, i t c a n r e d u c e t h e p r o c e s s s p e e d. S o t h e r e a l process speed is: Process Spd * Spd Ratio. I ts range is: S p d G r a d : Spindle Speed Grad. I t m e a n s s p i n d l e s p e e d w h e n i t b e g i n s to work. E q u i v a l e n t : I t d i s p l a y s 3 a x e s equivalents. h e r e y o u c an n o t c h a n g e t h e s e v a l u e. I f i t n e e d s t o m o d i f y, y o u s h o u l d e n t e r t h e m e n u a n d s e t them. Z U p m m : I t r e f e r s t o t h e H e i g h t t h a t Z a x i s c a n g o u p. I f t h e f i l e 22

23 Z a x i s u p h e i g h t i s o v e r t h i s l i m i t, i t w i l l a d o p t t h i s va l u e i n s t e a d. I t i s t h e s a m e o p e r a t i n g s t e p s f o r i n n e r f i l e s. W h e n i t i s r u n n i n g t h e f i l e, t h e s c r e e n r o l l s t h e i n f o r m at i o n o f f i l e line number, r e a l p r o c e s s s p e e d, s p e e d r a t i o, r e m a i n t i m e. p r e s s t o s t o p r o l l i n g a n d j u s t s h o w t h e c u r r e n t i n f o. r e p r e s s t o s w i t c h to next info. 4. P r o c e s s A d j u s t W h e n i t i s e x e c u t i n g t h e f i l e, p r e s s and to c h a n g e t h e s p e e d r a t i o, e a c h p r e s s o n, r a t i o d r o p s 0. 1 t i l l t h e r a t i o i s A n d s p e e d v a l u e c h a n g e s synchronically ; e a c h p r e s s on, s p e e d r a t i o r a i s e 0. 1 t i l l P r e s s and b u t t o n to adjust s p i n d l e s p e e d i f y o u h a v e the hardware connected and got spindle set. Each pressing on t i l l t h e h i g h e s t. E a c h p r e s s o n till F1., t h e s p i n d l e s p e e d r a i se s a g r a d, t h e s p i n d l e s p e e d d r op s a g r a d 5. P r o c e s s P a u s e and p o s i t i o n a d j u s t When it is processing, press to adjust three axes position, then repress Pause, it clews Original?, press confirms your change and it processes form the new position. While press denies the change and it processes from the original position; 6. P r o c e s s S t o p a n d S t o p P o i n t s a v i n g When it is processing, press The screen displays as below: stops processing, it clews to save stop point. 1X RUN 1Y SOFF 1Z LOW Save Stop pt? If it needs to restart process form current position lately, then you should save 23

24 it and press related digit button to save as, which means save the stop point as NO.1 stop point.(there are 6 stop points totally). Then it displays on the screen as below: 1X RUN 1Y SOFF 1Z LOW Save Stop pt?1 Press to save the setting. T hen 3 axes go back home origin. If it needs to continue to process from the Stop Point1, press compound buttons: +,it starts process from the stop point. The same operating steps to stop point2, stop point3 and so on. The condition for Stop point process is that the 3 axes must have homed before saving the stop point. 7.Power Off Protection. The system will automatically protect the process data when the power fall down suddenly. When it gets the power supply again, press to go back machine origin, then it clews PowerOff reboot? press to continue to process unfinished work, or to give up ADVANCED PROCESS A d v a n c e d p r o c e s s i s t h e f u n c t i o n f o r s p e c i a l a p p l i c a t i o n, w h i c h includes: Segment Process, Multiple Process, Segment-multiple process, Auto Copy Process, Mill Table and Tools Change A d v a n c e d p r o c e s s call P r e s s c o m p o u n d b u t t o n s : +, i t d i s p l a y s o n t h e s c r e e n a s below: Advanced Process: Segment Process Multiple Process Segment-Multiple Auto Copy Process Mill Table Tools Change 24

25 Segment Process Segment Process refers that user can select the beginning line and ending line to operate. That is we can process part of the file. The operating steps are: 1. Press to enter setting, press and t o m o v e c u r s o r s e l e c t f i l e list; 2. Press to enter the file list, press and t o s e l e c t t h e target file; 3.According to the clew, select beginning l i n e n um b e r, t h e f i r s t G c o d e d a t a d i s p l a y s o n t h e s c r e e n. P ress, i t d i s p l a y a s b e l o w : Switch to Line 1 Input the l i n e n u m b e r i n c u r s o r p o s i t i o n. p r e s s to confirm beginning line number. If the value is not correct, press to modify; 4. I t d i s p l a y s the G c o d e d a t a, r e p r e s s, it displays as following: Press i t c l e w s : S w i t c h t o L i n e. A n d i n p u t t h e e n d i n g li n e n u m b e r i n c u r s o r. P ress to confirm ending line number. If the value is not correct, press t o a d j u s t ; P r e s s t o s e l e c t t h e 1 st l i n e a n d t o s e l e c t t h e l a s t l i n e. 5. T h e n s e t t h e p r o c e s s p a r a m e t e r s, d e t a i l s a r e i n A u t o P r o c e s s Multiple Process It needs to set multiple parameters in menu, then call this function here. Operating steps are: 1. press and t o m o v e c u r s o r o n m u l t i p l e i t e m, p r e s s to enterit, then press or to move cursor to select file list; 2.press to enter the file list, repress or t o m o v e c u r s o r a n d s e l e c t target file; 25

26 3. S e t p r o c e s s p a r a m e t e r s, a n d f o l l o w i n g s t e p s a r e s i m i l a r w i t h t h e a u t o p r o c e s s. It w o r k s a s i t s e t. P ress t o v i e w t h e m u l t i p l e parameters, repress to cancel the view Segment-multiple Process Segment-multiple Process is to process part of the file for many times. It meets the needs to run part of the file for many times. So it needs to set the segment parameters and multiple parameters first, then call this function here. Its operating steps are the same to multiple process Auto Copy Process Because it reads G code from U disk, it needs to check G code data each time. If it is a larger file, the checking will cost time. So if there is some file needs to be processed frequently, we can process this file once and save it for inner file. When next time, it needs to run this file, we can call it easily. Because this function takes a lot flash memory, you d better not to change too much files into Auto Copy Process file. And if you reset the engraving machine and system parameters, you must to reset this operation. Press and t o m o v e c u r s o r o n A u t o C o p y P r o c e s s i t e m, p r e s s to enter, repress or t o s e l e c t f i l e l i s t. p r e s s to enter file list, repress and t o s e l e c t t a r g e t f i l e. T h e n s e t p r o c e s s p a r a m e t e r s. T h e n p r e s s, it clews: Inner file, that is which file you like to save this file. Then press and t o m o v e c u r s o r a n d s e l e c t f i l e, p r e s s to confirm the file. It begins to save and it goes back Manual statue when it finishes operating. The operating steps of Auto Copy file are the same with auto process file. There is a * symbol before the Processed Auto Copy Process File Tools Change After having set the tool change position in menu, selecting this item and then the machine goes to the set position and wait for changing tool. 26

27 Chapter IV CPC Specifications ( U disk) Contents Specification Processor 160M DSP File Memorizer 128M memorizer inside, it supports file with any size because of adopting mobile memorize technology Display LCD with 128 dot*64 dot Communication Terminals USB terminal and U Disk File Format G code, PLT files (optional) Axes 3 axes Help Function Useful help information and guide Languages Chinese, English, Operating Interface Friendly Buttons and Menu Drive Drive System Step Motors Interpolation function linear, curve Cutter Adjusting function Yes Spindle Control Function Yes System Data Inspect Function Yes Processing Data Inspect Function Yes Processing Position Adjusting Function Yes Multi Working Coordinates It has 9 working coordinates Stop Point Reprocessing Function Yes Copy Processing Function Yes Data protection when power off Yes Working Temperature 0 C to +70 C Humidity <90 % no dew no frost Outer Voltage 5 V Consumptions 2 W Dimensions(mm) 156*110*38 27