Features of the Jergens Zero-Point Mounting System

Transcription

1 Features of the Jergens Zero-Point Mounting System Typical applications for the Jergens Zero-Point System: 1.36

2 ZERO POINT MOUNTING SYSTEM Pull Studs and Engagement Screws Pages Clamping Plates with Built-In Modules Pages Threaded Clamping Modules Pages s -ACHINE TABLES s 0LATES s AXIS AXIS MACHINING s #OLUMNS s 0ALLETS Raised/Mounted Clamping Modules Pages s &OR LARGE HEAVY WORKPIECES s 0ULL 3TUDS INSTALLED directly into workpiece Flange Type Module Page 1.49 s 5SED TO FASTEN SURFACE MOUNTED CLAMPING MODULES on the machine table s (YDRAULIC RELEASE WITH OR WITHOUT BLOWOUT Horizontal Rapid-Clamping Module Page 1.50 s &OR EASY HANDLING OF HEAVY lxtures Phone OR s &AX s % MAIL INFO JERGENSINC COM s 1.37

3 Jergens Zero-Point Mounting System Cut Set-up Times by Up to 90%. Fix, Position and Clamp in a Single Step with Jergens Zero-Point Mounting System. Repeatability <0.005mm (0.0002") Minimizes set-up time Hardened stainless (AISI 440B) steel construction Integrated safety system Compact design Positive locking High retaining force K40 ø148mm K20 ø112mm K10 ø78mm K5 ø45mm Smart Features for Process Improvement Reduce set-up times and increase both accuracy and repeatability with design features exclusive to the Jergens ZPS: Self Guiding The self-guiding, tapered profile of the mounting stud allows heavy plates to be installed more easily. Alignment Unique design eliminates the need for perfect lifts on entry and exit. 1.38

4 ZERO POINT MOUNTING SYSTEM 1 Mechanical Locking System Experience high holding force without the need to maintain hydraulic pressure. Large Ball Diameter Provides increased strength and even load distribution. No Ball Cage Free movement of the bearing balls reduces friction. Form Fit Ball Channel Tapered contact areas eliminate point loads and reduce failures. Three-Point Load Distribution Equal load spacing optimizes force distribution. Integrated Safety System Process-sure clamping module can always be opened, eliminating the need to forcibly remove modules if a failure should occur. Phone OR s &AX s % MAIL INFO JERGENSINC COM s 1.39

5 Clamping and Positioning On each fixture use: ZERO POINT PULL STUD CLEARANCE PULL STUD FOR HOLD DOWN CLEARANCE PULL STUD FOR HOLD DOWN TIMING PULL STUD Dimensions for machining pull stud mountings Size ØD1 ØM S1 S2 K5 10 M K10 K20 K40 Note: Figure: 1.40

6 2-Way Clamping Station Hydraulic Unlocking ZERO POINT MOUNTING SYSTEM 1 Pull-In/Locking Force Number Size up to kn / (lbs) A B HA K L L1 ØN R S SM kg Note: 4-way clamping Station Hydraulic Unlocking Size Pull-In/Locking Force Number up to kn / (lbs) A B HA K L L1 ØN R S SM kg Note: Phone

7 Pull Studs K5 Modules K10 Modules K20 Modules K40 Modules 1.42 Number Size Description ØDN ØD1 ØD2 H H1 M T g Number Size Description ØDN ØD1 ØD2 H H1 M T g Number Size Description ØDN ØD1 ØD2 H H1 M T g Number Size Description ØDN ØD1 ØD2 H H1 M T g

8 Engagement Screws ZERO POINT MOUNTING SYSTEM 1 Number Size M L L1 g Horizontal Engagement Screws Number Size M L L1 g Phone

9 Threaded Clamping Modules (K5) Round, Screw-In Version Hydraulic Unlocking Size Pull-In/Locking Holding Force Number Force up to kn / (lbs) kn / (lbs) ØD ØDN ØD1 H HA ØLK T g Note: Round, Screw-in Version Pneumatic Unlocking Size Pull-In/Locking Holding Force Number Force up to kn / (lbs) kn / (lbs) ØD ØDN ØD1 H HA ØLK T g Note: clamping 1.44

10 ZERO POINT MOUNTING SYSTEM Threaded Clamping Modules (K10, K20, K40) Round, Hydraulic Unlocking Pneumatic Unlocking Pull-in/locking Holding force Number Size force up to kn / (lbs) kn / (lbs) Blow out ØD ØDN ØD1 H HA ØLK M T kg Note: Pull-In/Locking Holding Force Number Size force up to kn / (lbs) kn / (lbs) Blow out ØD ØDN ØD1 H HA ØLK M T kg Note: clamping Phone

11 Raised/Mounted Clamping Modules (K5) Round, Hydraulic Unlocking Stainless Steel Pull-In/Locking Holding Force Number Size Force up to kn / (lbs) kn / (lbs) ØB ØD ØDB ØDN HA K R g Note: Round, Pneumatic Unlocking Pull-In/Locking Holding Force Number Size Force up to kn / (lbs) kn / (lbs) ØB ØD ØDB ØDN HA K R g Note: clamping 1.46

12 ZERO POINT MOUNTING SYSTEM Raised/Mounted Clamping Modules (K10, K20, K40) Round, Hydraulic Unlocking clamping bracket 1 Pull-In/Locking Holding Force Number Size Force up to kn / (lbs) kn / (lbs) Blow out ØD ØDB ØDN HA K R kg Note: Round, Pneumatic Unlocking clamping bracket on Pull-In/Locking Holding Force Number Size Force up to kn / (lbs) kn / (lbs) Blow out ØD ØDB ØDN HA K R kg Note: clamping Phone

13 Clamping Bracket for Raised/Mounted Clamping Modules Stainless Steel Pieces Number Size Per Module ØD ØDB H ØLK M g Flange Type Installation Modules Features: Benefits: Installation comparison 1.48

14 Flange Type Installation Modules Hydraulic Release ZERO POINT MOUNTING SYSTEM 1 Pull-In/Locking Holding Force Number Size force up to kn / (lbs) kn / (lbs) Blow out ØDA ØDN ØD1 HA K ØLK M R T kg Note: Pneumatic Release Pull-In/Locking Holding Force Number Size force up to kn / (lbs) kn / (lbs) Blow out ØDA ØDN ØD1 HA K ØLK M R T kg Note: clamping Phone

15 Horizontal Rapid-Clamping Cylinder Hydraulic Unlocking Pull-In/Locking Holding Advance Motion, Hydr. Number Size Force up to kn / (lbs) Force kn / (lbs) Blow Out Suspension Piston kg Dimensions (mm) Number ØD ØDN ØD1 ØD2 H HA ØLK ØLK1 M M1 T T Note: 1.50 Release Mode Clamped Mode