INSTITUTE FOR TECHNICAL PHYSICS (ITEP) CRYOGENICS
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1 Design and Construction of the Cryogenic Cooling System for the Rotating Magnetic Validator of the 10 MW SUPRAPOWER Offshore Superconducting Wind Turbine Jiuce Sun, Holger Neumann, Santiago Sanz, Gustavo Sarmiento, Matteo Tropeano, Iker Marino and Ainhoa Pujana 25 th International Conference on Magnet Technology, Amsterdam, Nederland INSTITUTE FOR TECHNICAL PHYSICS (ITEP) CRYOGENICS KIT University of the State of Baden-Wuerttemberg and National Research Center of the Helmholtz Association
2 Outline 1. Overview of the SUPRAPOWER Suprapower project Cryogenic system layout Rotating magnetic validator (RMV) 2. Cryogenic design for RMV MgB2 coil architecture Cryostat system Rotating cryocooler system 3. Construction and assembly Manufacturing Assembly 4. Summary and outlook
3 Why superconductivity meets wind energy? Offshore wind turbine is getting larger and larger 240m m 2016 Big Ben Adwen AD-180, 8MW, 180m Rotor 37m 1990 SWT MW 96m Height 25 MT Conference Amsterdam MHI Vestas V164, 9MW, 164m Rotor
4 SUPRAPOWER 10 MW Superconducting offshore wind turbine Superconductivity maybe the feasible technology to scale up offshore wind turbine to 10 MW+ due to high magnetic field and low loss
5 Characteristics of offshore wind turbine Harsh Environment and Very Limited Time Window Costly Access of Installation and Maintenance Invisible or at least plug in and play Cryogenic system with simple structure, high availability and reliability is dramatically required
6 What we choose for SUPRAPOWER Cryogenic cooling 1 Cooling source 2 Heat transfer 3 Cryostat Cryocoolers G-M Stirling Pulse tube Cryoplants Liquid N2 Liquid He Liquid H2 Liquid Ne He Gas Convection Cryogen-free Conduction Bath cooling Integrated Modular
7 SUPRAPOWER Cryogenic Layout 1 Modular Cryostat 2 Distributing cryostat 3 Cold head 4 Rotary joint 5 Compressor
8 Rotating magnetic validator (RMV) Two poles No armature winding Identical air-gap Identical cryostat Parameter 10 MW generator Scale generator RMV Power 10 MW 550 kw - Speed 8.1 rpm rpm 30 rpm Torque 11.8 MN m 43.2 kn m - Number of poles Rotor winding MgB2 MgB2 MgB2 Induction peak value in airgap 1.5 T 1.5 T 1.5 T Operating temperature 20 K 20 K 20 K
9 Outline 1. Overview of the SUPRAPOWER Suprapower project Cryogenic system layout Rotating magnetic validator (RMV) 2. Cryogenic design for RMV MgB2 coil architecture Cryostat system Rotating cryocooler system 3. Construction and assembly Manufacturing Assembly 4. Summary and outlook
10 Race-track SC coil for conduction cooling Thick copper plates 8 mm MgB2 Double pancake Copper laps Each coil contains 9 double pancakes Two thick copper plates are mounted Working temperature: 20 K Maximum temperature rise: 3 K Copper plate MgB2 winding
11 Cryostat system for RMV Multi-layer-insulation (MLI) will be applied on the outer surface of the thermal shield Vacuum vessel made of SS304 will envelop the superconducting coil and shield
12 Explosive view of the cryostat for the RMV Supporting
13 Rotating cryocooler system A rotary joint needs to be develop to link the stationary compressor and rotating cold head of the G-M Cryocooler
14 Rotating cryocooler system Rotary joint
15 Outline 1. Overview of the SUPRAPOWER Suprapower project Cryogenic system layout Rotating magnetic validator (RMV) 2. Cryogenic design for RMV MgB2 coil architecture Cryostat system Rotating cryocooler system 3. Construction and assembly Manufacturing Assembly 4. Summary and outlook
16 Modular cryostats assembly together with SC coil
17 Modular cryostats assembly together with SC coil
18 Distributing cryostat assembly
19 Cryogenic system integrated on site
20 Summary and outlook The cryogenic cooling system for the RMV of SUPRAPOWER project was successful designed and constructed. The superconducting coil was successfully installed in the modular cryostat The cryostat system and rotating cryocooler was already assembled into the RMV Test of the cryogenic cooling system and the RMV is to be continued
21 Thanks for your interest More info at SUPRAPOWER has received funding from the European Union s Seventh Programme for research, technological development and demonstration under grant agreement No Special thanks are extended to Andrés León, Jim Fraser and Mark Granoff of Ferrotec for the contributions to the Rotary joint, and Ralf Müller of KIT for his many hours dedicated to the mechanical design, manufacturing, and assembly of the cryostat system. Jiuce Sun Institute for Technical Physics Karlsruhe Institute of Technology (KIT) Jiuce.sun@kit.edu Holger Neumann Institute for Technical Physics Karlsruhe Institute of Technology (KIT) Holger.neumann@kit.edu
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